Spirax Sarco ADV Series Manuel utilisateur

Automatic Drain Valves

ADV

IM-P509-06-US February 2006

INSTALLATION AND MAINTENANCE INSTRUCTIONS

Isolation

NOTE: If pipe thread lubricant/sealer is used on the

connections, use care in applying, as to avoid any

lubricant/sealer from entering the internals of the

ADV system.

Operation

Caution: Do not operate the ADV outside of the

following pressure and temperature ranges:

The ADV is a timed electrical device that, when

properly adjusted, automatically removes condensed

water and oil from an air reciver tank. It is a low cost,

simple device that will keep your compressed air

system running efficiently while greatly reducing

system maintenance costs.

Remove the ADV from the packaging and inspect for

any damage. Also, check the voltage rating on the coil

to confirm the correct voltage for your application.

The Product

The ADV consists of the following parts:

A) Valve

B) Coil

C) Timer

D) 6’ Powercord

E) Strainer Ball Valve.

1. Warning: Be sure the tank, has been de-

pressurized or isolated before starting.

2. Assemble the Strainer Ball Valve to the piping

eggressing from under the tank (1/2" NPT

connection required.)

3. Assemble the ADV to the Strainer Ball Valve.

Note the direction of flow on the valve body.

It should be pointing away from the tank.

4. Be sure to attach a drain line from the ADV to

control and direct the high-pressure discharge to

a safe location.

5. Plug powercord into 120V AC power supply (Other

voltages, will have a powercord with stripped and

tinned ends for assembly to their power supply.)

6. Push “test” (3) button on timer to check operation.

You are now ready to adjust system.

7. Observe all Federal, State and Local laws and

regulations when installing and operating the ADV.

Maximum Operating Pressure: 300 psig

Fluid temperature: 32 to 266°F (0 to 130°C)

Ambient temperature: -4 to 122°F (-20 to 50°C)

Adjusting

This procedure may take a number of trials to set up

correctly. The system will be functioning correctly when

the ADV opens long enough to drain almost all the

condensate from the system. Do not drain completely, as

this will drain costly compressed air.

1. Pressurize the system.

2. Set the “ON” button (1) to 10 seconds and note when

the condensate fully dispensed. Then back off by

approximately one-half second.

3. Set the “OFF” buton (2) to 5 minutes, to start. When

the ADV energizes, watch the discharge for air

escaping following the condensate discharge. Repeat

the steps outlined in 2 and 3, by adjusting the

“ON/OFF” buttons until the proper time is achieved to

effectively remove the condensate without loosing

costly air pressure.

NOTE: Changes in seasons and humidity may have an

affect on the “ON/OFF” time settings. If so readjust the

settings.

Maintenance

It is necessary to periodically clean the screen located in

the Strainer Ball Valve. Failure to do this may cause

damage to the compressed air system resulting in costly

shutdown. To do this maintenance procedure, perform

the following steps:

1. Isolate the strainer screen by rotating the blue ball

valve handle (4) 90° clockwise to the closed position.

2. Unscrew the knurled end cap and remove it along

with the stainless steel screen.

3. Clean debris from end cap and screen.

4. Place screen into end cap and screw the assembly

into Strainer Ball Valve.

5. Rotate blue handle 90° counter-clockwise to reopen

and pressurize the sytem.

Trouble Shooting

Caution: Whenever servicing the ADV, be sure to remove sytem pressure form the immediate system.

1. Valve will not close: Typically caused by particulates and debris in the valve causing the seals not to

properly close.

Action: ADV25 series and up: Remove top nut and remove the coil-timer assembly. Unscrew guide

assembly by large hex nut and remove. Use care as not to lose

plunger and spring assembly. Carefully remove diaphragm

assembly. Clean internal and parts. Reassemble in reverse order

and pressurize.

Action: ADV10 series: Remove top nut and remove the coil-timer assembly. Unscrew

stainless steel stop from atop brass guide with pliers. Carefully

remove plunger and return spring using care as to not lose plunger

or spring. Clean valve internals and plunger. Reassemble in reverse

order and pressurize.

2. Valve will not open:

Action: Check supply to insure presence of electrical power.

Action: Disassemble valve per the instructions above (Item 1) and check for debris interfering with

the movement of the plunger. Clean and reassemble.

Spare Parts

Spare parts are available. Consult your supplier for price

and availability.

Warranty

The manufacturer warranties its products to be free of

defects in material and workmanship for a period of one

year from the date of delivery.

NOTE: If the product fails within the warranty and is to

be returned, call Spirax Sarco for a “Return Authorization

Number”. This procedure must be followed to insure

proper action and closure.

Spirax Sarco Applications Engineering Department

Toll Free at: 1-800-833-3246

SPIRAX SARCO, INC. • 1150 NORTHPOINT BLVD. • BLYTHEWOOD, SC 29016

PHONE 803-714-2000 • FAX 803-714-2222 • WWW.SPIRAXSARCO.COM/US

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