Schwinn Evolution Assembly Manuel utilisateur

PN001-7189 (12/11/2007)

Nautilus®Bowflex®Schwinn®Fitness Pearl Izumi®StairMaster®Universal®Nautilus Institute®

Assembly Manual

Evolution®, Evolution®SR

Schwinn®IC Bikes

Table of Contents

Product Specifications

Product Speciﬁcations 2

Safety Warnings 3

Exploded Drawing 4

Parts List 5

Assembly Steps 6

Contact Numbers 11

Dimensions 50” L x 22.5” W x 40” H (127cm x 57cm x 102cm)

Assembled Unit Weight 121 lbs (55 kg)

Packaged Shipping weight 130 lbs (59 kg)

Workout Area 89” L x 61.5” W (227cm x 156cm)

Maximum User Weight 300 lbs (136 kg)

Assembly Manual

Safety Warnings

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Read and understand the complete Owner’s Manual.

Read and understand all Warnings on this machine.

Before using this equipment, obey the following warnings:

• Keep children away from this machine. Watch them closely when near the machine. Moving parts that appear dangerous to adults

may not appear so to children.

• Consult a physician before starting an exercise program. Stop exercising if you feel pain or tightness in your chest, become

short of breath, or feel faint. Contact your doctor before using the machine again.

• The flywheel momentum of the Schwinn®IC Bike will keep the pedals turning even after the rider stops pedaling or the rider’s

feet slip off. DO NOT ATTEMPT TO DISMOUNT THE BIKE OR REMOVE YOUR FEET FROM THE PEDALS UNTIL BOTH THE

PEDALS AND THE FLYWHEEL HAVE COMPLETELY STOPPED. Failure to follow these instructions may lead to loss of control

and serious personal injury.

• Examine this machine for loose parts or signs of wear. Contact Nautilus Customer Service for repair information. Use only

genuine Schwinn®IC replacement parts supplied by Nautilus.

• Do not wear loose clothing or jewelry. This machine contains moving parts.

• Do not place fingers or any other objects into moving parts of the exercise equipment.

• Maximum user weight limit: 300 lb. (136 kg). Do not use if you are over this weight.

• Stabilize the pedals before stepping on them and use caution when stepping off the machine.

• Keep at least 19.7 inches (0.5 m) on each side of the machine clear. This is the recommended safe distance for access and

passage around and emergency dismounts from the machine.

• Warn bystanders to keep a safe distance, at least 3 feet (1 m). Do not allow anyone to touch the operator while the machine is

in motion.

• Keep the foot pedals clean and dry.

• Do not over exert yourself during exercise. Operate the machine in the manner described in this manual.

Assembly Manual

Exploded Drawing

Assembly Manual

Parts List

Ref. # Description Qty.

1 Frame 1

25 Handle Bar 1

27 Seat Slider Assembly with Saddle 1

A Front Stabilizer Bar with Wheels and Feet 1

B Rear Stabilizer Bar with Feet 1

67 Water Bottle Cage 2

Small Parts Box 1

Small Part Box Contents

42 Pedals with Toe Clips & Straps (Left & Right) 1 Pair

44 Pop Pin Assembly for Head Tube 1

39 13mm Hex Bolt 4

50 Flat Washer 8

51 13mm Lock Nut 4

Tools Supplied

Stamped Steel 13/14/15/17mm Combination Wrench 1

5mm Hex Wrench 1

3mm Hex Wrench 1

Prior to assembly of the product, remove all components from the packaging and check them against the packaged components

list supplied above. Once you are certain that all the necessary parts have been supplied, begin with the ﬁrst assembly step.

Tools Needed

5mm Hex Wrench

3mm Hex Wrench

Stamped Steel Combination Wrench

Adjustable wrench (not included)

17/15 13/14

Assembly Manual

Assembly

Step 1

Ref. # Description Qty

1 Frame 1

A Front Stabilizer Bar with Wheels and Feet 1

B Rear Stabilizer Bar with Feet 1

39 13mm Hex Bolt 4

50 Flat Washer 8

51 13mm Lock Nut 4

Tools Required

Stamped Steel Combination Wrench 1

Adjustable wrench or 13mm Socket 1

5mm Hex Tool 1

Front

Rear

A. Position the Front Stabilizer Bar (A) under the frame bracket

as shown in the illustration.

B. Make sure the adjustable feet are on the bottom and the

transport wheels are facing up and toward the front of the

bike.

CAUTION: IT IS VERY IMPORTANT TO APPLY GREASE TO

THE 13mm HEX BOLT (39) PRIOR TO MOUNTING THE 13mm

LOCKNUT (51). THIS WILL ENSURE THAT YOU CAN REMOVE

THE NUT AT A LATER DATE.

C. Attach Front Stabilizer Bar (A) to Frame (1) using two hex

bolts (39), four washers (50), and two lock nuts (51). Tighten

hardware ﬁrmly but do not over tighten as deformation of the

stabilizer tube may occur.

D. At this time make sure that the adjustable feet with lock nuts

are screwed fully into the stabilizer.

E. Position the Rear Stabilizer Bar (B) on the frame bracket as

shown in the illustration.

F. Make sure the adjustable feet are on the bottom.

G. Attach Rear Stabilizer Bar (B) to Frame (1) using two hex

bolts (39), four washers (50), and two lock nuts (51). Tighten

hardware ﬁrmly but do not over tighten as deformation of the

stabilizer tube may occur.

H. At this time make sure that the adjustable feet with lock nuts

are screwed fully into the stabilizer.

Assembly Manual

Assembly

Step 2

Ref. # Description Qty

1 Frame 1

44 Pop Pin Assembly for Head Tube 1

25 Handle Bar 1

44, 27, 45 Seat Slider Assembly (Pre-Assembled) 1

26 Seat Post

67 Water Bottle Cage 2

Tools Required

Adjustable wrench 1

26 44

A. Remove the Pop Pin Assembly (44) from the small parts bag

and add some grease to the threads of the large 21mm nut

that will screw into the head tube boss on the bike.

B. Thread the Pop Pin Assembly into the head tube boss using

a large adjustable wrench, tighten ﬁrmly.

C. Using your hand grab the T-handle of the Pop Pin, turn it

counterclockwise to make sure it is free of the securing

threads and can be pulled freely.

D. Insert the Handle Bar (25) into the head tube of the bike

while pulling the Pop Pin back. Insert the Handle Bar to

the desired height and release the Pop Pin. Make sure the

Pop Pin settles into one of the securing holes in the Handle

Bar tube. Turn the Pop Pin clockwise threading it into the

Pop Pin Assembly and hand tighten. This will secure the

Handlebar at the desired height.

E. Using your hand, grab the T-handle of the Pop Pin attached

to the seat tube, turn it counterclockwise to make sure it is

free of the securing threads and can be pulled freely.

F. Insert the Seat Post (26) into the seat tube while pulling

the Pop Pin back. Insert the Seat Post to the desired

height and release the Pop Pin. Make sure the Pop Pin

settles into one of the securing holes in the Seat Post tube.

Turn the Pop Pin clockwise threading it into the Pop Pin

Assembly and hand tighten. This will secure the Seat Post

at the desired height.

G. The Seat Slider Assembly (44,27,45) has been pre-

assembled at the factory. Insert the front (saddle nose

side) of the Seat Slider Assembly into the back of the

seat post slider tube (horizontal tube at the top). There

is a small spring pin at the rear of the slider tube on the

Seat Post that must be depressed to allow the Seat Slider

Assembly to fully attach to the Seat Post. This can be can

be accomplished by laying the Seat Slider Assembly on

the spring pin, pushing down on the entire Seat Slider

Assembly so that the spring pin is depressed. While pulling

down on the Pop Pin, push the Seat Slider Assembly onto

the seat post slider tube. When the Seat Slider has moved

far enough forward, the spring pin will pop out of the back.

This secures the Seat Slider to the seat post tube and

prevents it from inadvertently separating from the seat post

slider tube.

H. Using a 3mm Hex Wrench, remove the screws pre-

assembled to the fork legs of the bike. Position the bottle

cage (67) on the side of the bike and tighten the screws

securely to the fork leg.

Assembly Manual

Step 3

Ref. # Description Qty

1 Frame 1

43 Pedals with Toe Clips & Straps (Left & Right) 1 Pair

Tools Required

Stamped Steel Combination Wrench 1

A. Remove Pedals (42) from the small parts box and look at the

ends of the pedal threads. You will notice that each pedal is

market with an “R” or an “L” on the very end of the spindle

past the threads. This mark indicates which side of the bike

the pedal is intended to mount. This is important since the

thread directions are different for each pedal.

B. Locate the Pedal that has the “R” on the spindle. This pedal is

for the right side crank arm of the bike (chain guard side) and

is right hand threaded (turn clockwise to tighten). It is a good

idea to apply grease to the threads before attaching them to

the crank, this will assure that they can be removed in the

future. Using the supplied Combination Wrench thread the

right Pedal on to the crank arm, tighten ﬁrmly.

C. Locate the Pedal that has the “L” on the spindle. Follow the

directions in step B. however, you will need to turn the spindle

left (counterclockwise) to tighten as the “L” spindle is reverse

threaded.

Assembly

Assembly Manual

Assembly/Initial Setup Adjustments

Step 4 - Final Inspection

A. Tighten all hardware.

B. Read warnings on machine.

Please read and refer to the Owner’s Manual for:

• Operating Instructions

• Maintenance Instructions

• Warranty Information.

To assure optimal performance and longevity, perform the following steps prior to placing your Schwinn®

Evolution®bike into service.

A. Move bike into its ﬁnal location. Conﬁrm that all four feet are ﬁrmly in contact with the ﬂoor and that the bike is stable. If any of the

feet are not making full contact, it is recommended that you adjust them by turning the entire foot assembly counterclockwise which

will extend it further from the stabilizer bar. Once the foot is in full contact and the bike is stable, thread the jam nut clockwise until it

comes into contact with the stabilizer at the point the foot assembly threads in. Tighten the jam nut snug using an adjustable wrench.

This will secure the foot at the desired height.

B. With the resistance adjustment knob turned fully in the counterclockwise position (no brake contact with ﬂywheel), it is

recommended that you soak the brake pads with Schwinn®Fit-Tech Lube. This will extend the life of the brake pads and assure a

smooth resistance interface with the ﬂywheel.

C. Once the pads are lubricated, it is recommended that you tighten the resistance adjustment knob clockwise to tighten the brake

pads against the ﬂywheel surface. Do this until the brake pads are ﬁrmly clamped against the ﬂywheel. This will set the brake parts

and give the springs some initial compression. This process will also assure that the Fit-Tech Lube penetrates the entire brake pad

surface.

D. Conﬁrm that the Saddle is positioned in the desired location on the saddle mounting bracket. If the angle of the saddle or the

fore/aft position of the saddle needs to be adjusted, use the Combination Wrench to loosen the 14mm nuts on either side of the

saddle mounting bracket. This will allow you to adjust the tilt angle and fore/aft position of the saddle. Once in the correct position,

tighten both 14mm nuts on the saddle mounting bracket with the Combination Wrench.

That’s it! Initial set up is complete and you can now enjoy all these features and quality of your new Schwinn®

IC Bike!

Failure to visually check and test assembly before use can cause damage to the equipment.

It can also cause serious injury to users and bystanders.

Assembly Manual

Assembly

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Assembly Manual

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