Porter-Cable CPL55GH8W Manuel utilisateur

Part No. D26998-031-1

Oillube

Compressor

Instruction

manual

To learn more about Porter-Cable

visit our website at:

http://www.porter-cable.com

The Model and Serial No. plate is located on the

frame. Record these numbers in the spaces below

and retain for future reference.

Model No.

Type

Serial No.

ESPAÑOL: PÁGINA 27

FRANÇAISE: PAGE 53

IMPORTANT

Please make certain that the person who is to use this

equipment carefully reads and understands these

instructions before starting operations.

PROFESSIONAL POWER TOOLS

MODEL

CPL55GH8W

2-ENG

D26998

SAFETY GUIDELINES - DEFINITIONS

Indicates an immi-

nently hazardous sit-

uation which, if not avoided, will

result in death or serious injury.

Indicates a potential-

ly hazardous situa-

tion which, if not avoided, could

result in death or serious injury.

Indicates a potential-

ly hazardous situa-

tion which, if not avoided, may

result in minor or moderate injury.

Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property damage.

This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains chemicals

known (to the State of California) to cause cancer, birth defects or other repro-

ductive harm. Some example of these chemicals are:

●lead from lead-based paints

●crystalline silica from bricks and cement and other masonry products

●arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this

type of work. To reduce your exposure to these chemicals: work in a well venti-

lated area, and work with approved safety equipment, always wear

MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to

reduce the risk of of personal injury.

This product is not equipped with a spark arresting muffler. If

the product will be used around flammable materials, or on

land covered with materials such as agricultural crops, forest, brush, grass, or

other similar items, then an approved spark arrester must be installed and is

legally required in the state of California. It is a violation of California statutes

section 130050 and/or sections 4442 and 4443 of the California Public

Resources Code, unless the engine is equipped with a spark arrestor, as

defined in section 4442, and maintained in effective working order. Spark

arresters are also required on some U. S. Forest service land and may also be

legally required under other statutes and ordinances.

This product may contain chemicals known to the state of California to cause

cancer, birth defects, or other reproductive harm. This warning is given in

compliance with California Proposition 65, as detectable amounts of chemicals

subject to proposition 65 may be contained in this product.

3-ENG D26998

IMPORTANT SAFETY INSTRUCTIONS

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

HAZARD

WARNING: Risk of explosion or fire

How To Prevent It

What Could Happen

Gasoline and gasoline vapors can

become ignited by coming into contact

with hot components such as the muffler,

from engine exhaust gases, or from an

electrical spark.

Combustible materials which come into

contact with hot engine parts can

become ignited.

Unattended operation of this product

could result in personal injury or prop-

erty damage. To reduce the risk of fire,

do not allow the compressor to operate

unattended.

Turn engine off and allow it to cool

before adding fuel to the tank. Equip

area of operation with a fire extinguisher

certified to handle gasoline or fuel fires.

Add fuel outdoors in a well ventilated

area. Make sure there are no sources of

ignition, such as cigarettes near refueling

location.

Operate compressor in a clean, dry, well

ventilated area a minimum of forty-eight

inches from any building, object or wall.

Do not operate unit indoors or in any

confined area.

Operate compressor in an open area

away from dry brush, weeds or other

combustible materials.

Store fuel in a secure location away from

compressor.

Always remain in attendance with the

product when it is operating.

4-ENG

D26998

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

How To Prevent It

What Could Happen

HAZARD

Drain tank daily or after each use. If

tank develops a leak, replace it immedi-

ately with a new tank or replace the entire

compressor.

1. Failure to properly drain condensed

water from tank, causing rust and

thinning of the steel tank.

2. Modifications or attempted repairs

to the tank. Never drill into, weld, or make any modi-

fications to the tank or its attachments.

Never attempt to repair a damaged or

leaking tank. Replace with a new tank.

4. Excessive vibration can weaken

the air tank and cause rupture or

explosion. Excessive vibration will

occur if the compressor is not

properly mounted or if engine oper-

ates above recommended RPM.

The tank is designed to withstand specific

operating pressures. Never make adjust-

ments or parts substitutions to alter the

factory set operating pressures.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers recommendation

and never exceed the maximum allowable

pressure rating of attachments. Never use

compressor to inflate small low pressure

objects such as children’s toys, footballs,

basketballs, etc.

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated acces-

sories, tires, and other inflatables can

cause them to explode or fly apart, and

could result in serious injury.

3. Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control

tank pressure.

Do not remove the stiffener bar con-

necting the compressor pump to the

engine, except to adjust belt tension,

Then securely tighten the stiffener bar

nuts. This bar controls unit vibration.

5-ENG D26998

HOW TO PREVENT IT

WHAT CAN HAPPEN

WARNING: Risk to Breathing

HAZARD

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid parti-

cles from the tank. Breathing these cont-

aminant's can cause serious injury or

death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful vapors

and poisons.

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for breath-

ing, suitable filters and in-line safety

equipment must be properly installed.

In-line filters and safety equipment used

in conjunction with the compressor must

be capable of treating air to all applica-

ble local and federal codes prior to

human consumption.

Work in an area with good cross venti-

lation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials you

are spraying. Use a NIOSH/ MSHA

approved respirator designed for use

with your specific application.

WARNING: Risk from Flying Objects

HOW TO PREVENT IT

WHAT CAN HAPPEN

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed, result-

ing in property damage or personal injury.

Always wear ANSI Z87.1 approved safety

glasses with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

HAZARD

Breathing exhaust fumes from engines

will cause serious injury or death.

Always operate air compressor outside

in a clean, well ventilated area. Avoid

enclosed areas such as garages, base-

ments, storage sheds, which lack a steady

exchange or air. Keep children, pets and

others away from area of operation.

6-ENG

D26998

HOW TO PREVENT IT

WHAT CAN HAPPEN

WARNING: Risk of Burns

Touching exposed metal such as the

compressor head, engine head, exhaust

or outlet tubes, can result in serious

burns.

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

HOW TO PREVENT IT

WHAT CAN HAPPEN

WARNING: Risk from Moving Parts

Never operate the compressor with

guards or covers which are damaged or

removed.

Moving parts such as the pulley, flywheel,

and belt can cause serious injury if they

come into contact with you or your cloth-

ing.

Any repairs required on this product

should be performed by authorized

service center personnel.

Attempting to operate compressor with

damaged or missing parts or attempting

to repair compressor with protective

shrouds removed can expose you to mov-

ing parts and can result in serious injury.

Always disconnect the spark plug and

bleed pressure from the tank before

performing maintenance.

The engine can start accidentally if the

flywheel is turned by hand or moved by

pulling on the starter rope.

HOW TO PREVENT IT

WHAT CAN HAPPEN

WARNING: Risking of Falling

A portable compressor can fall from a

table, workbench or proof causing dam-

age to the compressor and could result

in serious injury or death to the opera-

tor.

Always operate compressor in a stable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additional air hose to

reach high locations.

HAZARD

7-ENG D26998

HOW TO PREVENT IT

WHAT CAN HAPPEN

WARNING: Risk of Unsafe Operation

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air compres-

sor at all times.

Do not operate the product when

fatigued or under the influence of alco-

hol or drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire extin-

guisher.

Do not operate machine with missing,

broken, or unauthorized parts.

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

HOW TO PREVENT IT

WHAT CAN HAPPEN

Oil can leak or spill and could result in

fire or breathing hazard; serious injury or

death can result. Oil leaks will damage

carpet, paint or other surfaces in vehicles

or trailers.

Always place compressor on a protec-

tive mat when transporting to protect

against damage to vehicle from leaks.

Remove compressor from vehicle immedi-

ately upon arrival at your destination.

Never lie compressor on its side.

(Fire, Inhalation, Damage to Vehicle Surfaces)

WARNING: Risk of Serious Injury or Property Damage when

Transporting Compressor

SPECIFICATIONS

Model No. CPL55GH8W

Engine Horsepower 5.5

Bore 2.875"

Stroke 2.0”

Air Tank Capacity (Gallon) 8

Approximate Unloader Reset Pressure 110 PSIG

Approximate Unloader Blow-off Pressure 135 PSIG

SCFM @ 40 PSIG 12.0

SCFM @ 90 PSIG 10.1

IMPORTANT: See engine operator’s manual for engine information.

HAZARD

8-ENG

D26998

GLOSSARY

Become familiar with these terms before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per minute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge; a unit of measure of pressure.

Code Certification: Products that bear one or more of the following marks:

UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent

safety laboratories and meet the applicable Underwriters Laboratories

Standards for Safety.

California Code: Unit may comply with California Code 462 (l) (2)/(M) (2).

Specification/model label is on the side of the tank on units that comply with

California Code.

Unloader Blow-Off Pressure: All models are continuous running units con-

trolled by tank pressure. When the maximum tank pressure is obtained, the

unloader valve will blow-off. This will cause the compressor to exhaust the air

to the atmosphere and not the tank. This decreases the load on the engine and

allows it to run at a near no-load condition.

Unloader Reset Pressure: When the tank pressure drops to a predetermined

point, the unloader valve closes. The tank pressure will now increase until it

reaches the unloader blow-off pressure.

ASSEMBLY

Unpacking

1. Remove unit from carton and discard all packaging. NOTE: Save all parts

bags.

The wheels and handle do not provide adequate clear-

ance, stability or support for pulling the unit up and down

stairs or steps. The unit must be lifted, or pushed up a ramp.

Installing HandleDo not use the engine gas tank as a support for lifting the

air compressor.

1. Push rubber handle grips (L), onto handle tubes (M). Seat firmly. Use a

twisting motion to ease assembly. See Figure.

Accessories for this unit are available at the store the unit was purchased.

ACCESSORIES

9-ENG D26998

2. Position one handle and grip assembly into clamp on left side of tank

assembly, as shown in Figure. Align hole in handle with hole in clamp. Insert

bolt (N) through the hole (in clamp and handle). Thread nut (O) onto bolt.

Using two 1/2" wrenches (not furnished) tighten nut securely.

3. Repeat step 2 to assemble remaining handle and grip assembly to the

clamp on the right side of tank assembly.

4. Using a 9/16" socket wrench (not furnished) remove the four bolts securing

the compressor to the shipping skid.

A. Place spacer (S) on flat side of a rubber foot (R). Place spacer and rub-

ber foot against compressor frame as shown in Figure.

B. Align hole in spacer and rubber foot with one of the smaller holes adja-

cent to the holes where shipping skid was attached.

C. Insert one of the 1/4"-20 x 3/4" bolts (P), from the hardware package,

and using a 3/8" socket wrench (not furnished) tighten firmly.

D. Repeat A through C to install the three remaining rubber feet.

Lubrication and Oil

Engine Drain tank to release air pressure before removing the oil

fill cap or oil drain plug.

1. The engine was filled WITH oil at the manufacturer. Check engine oil level

before operating unit. If necessary, fill engine to the appropriate level with

recommended oil, see engine manual supplied by engine manufacturer for

correct procedure.

2. Add fuel to engine. See engine manual supplied by engine manufacturer for

correct procedure.

Gasoline vapor is highly flammable. Refuel outdoors

preferably, or only in well-ventilated areas. Do not refuel or

check gasoline level while the engine is running. Do not store, spill, or use

gasoline near an open flame, a source of sparks (such as welding), or near

operating electrical equipment.

Air Compressor

The air compressor pump was filled WITH oil at the manufacturer. Check air

compressor pump oil level before operating unit. If necessary, fill pump to the

appropriate level with approved compressor oil, see the Maintenance section of

this manual for details.

10-ENG

D26998

INSTALLATION

Location of the Air Compressor

Exhaust from the gasoline engine contains deadly carbon

monoxide, which is odorless and toxic. Operate engine

only in well ventilated areas.

The air compressor must be operated in a clean, dry, and well-ventilated area.

The air compressor's crankcase and head are designed with cooling fins to pro-

vide proper cooling. The fan blades of the compressor, the flywheel, must be

kept clear of obstructions that could interfere with the flow of air through the air

intake filter.

Do not install the air compressor in a location where heat is excessive. If

the humidity in the operating area is high, an air filter can be installed on the air

outlet adapter to remove excessive moisture. This type air filter is not provided

with this air compressor and must be purchased separately. Closely follow the

instructions packaged with the filter for proper installation.

Do not allow the air compressor to get wet if it is installed

outdoors.

Piping

Plastic or PVC pipe is not designed for use with com-

pressed air. Regardless of its indicated pressure rating,

plastic pipe can burst from air pressure. use only metal pipe for air distri-

bution.

If a pipe line is necessary, use pipe that is the same size as the air tank outlet.

Piping that is too small will restrict the flow of air. If piping is over 100 feet long,

use the next larger size. Bury underground lines below the frost line and avoid

pockets where condensation can gather and freeze. Apply pressure to lines

before underground lines are buried to make sure all pipe joints are free of leaks.

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