Parker TDP Series Manuel utilisateur

Bulletin MSG11-5715-697/UK

2-Way Servo

Proportional Valves with

VCD®-Technology

Operation Manual

Series TDP/TEP

Design ≥60

Parker Hanniﬁn

Manufacturing Germany GmbH & Co. KG

Industrial Systems Division Europe

Gutenbergstr. 38

41564 Kaarst, Germany

Tel.: (+49) 181 99 44 43 0

E-mail: valvesisde@parker.com

2Parker Hanniﬁn Corporation

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2-Way Servo Proportional Valves

Series TDP/TEPOperation Manual

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DE-

SCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND

PROPERTY DAMAGE.

This document and other information from Parker-Hannin Corporation, its subsidiaries and

authorized distributors provide product or system options for further investigation by users

having technical expertise.

The user, through its own analysis and testing, is solely responsible for making the nal selection

of the system and components and assuring that all performance, endurance, maintenance,

safety and warning requirements of the application are met. The user must analyze all aspects

of the application, follow applicable industry standards, and follow the information concerning

the product in the current product catalog and in any other materials provided from Parker or its

subsidiaries or authorized distributors.

To the extent that Parker or its subsidiaries or authorized distributors provide component or

system options based upon data or specications provided by the user, the user is responsible

for determining that such data and specications are suitable and sufcient for all applications

and reasonably foreseeable uses of the components or systems.

WARNING — USER RESPONSIBILITY

3Parker Hanniﬁn Corporation

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2-Way Servo Proportional Valves

Series TDP/TEPOperation Manual

Content Page

1. Introduction 4

Characteristics of Valve Driver 4

Order Code TDP 5

Order Code TEP 5

Technical Data 6

Block Diagram of Integral Electronics 7

2. Safety Instructions 8

Symbols 8

Service 8

3. Important Details 8

Intended Usage 8

Common Instructions 8

Liability 8

Storage 8

4. Mounting / Installation 9

Scope of Supply 9

Mounting 9

Available Bolts Kits 9

Limits of Use 9

Pressure Fluids 9

Electrical Connection 10

Electrical Interfacing 11

5. Operation Instructions 13

Solenoid Current Monitoring 13

ProPxD Parameterizing Software 13

Shut-off Valve TEP 15

Air Bleeding of Hydraulic System 21

Filter 21

Flushing 21

6. Troubleshooting 21

7. Accessories / Spare Parts 22

Accessories 22

Spare Parts 22

4Parker Hanniﬁn Corporation

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2-Way Servo Proportional Valves

Series TDP/TEPOperation Manual

TDP

TEP

1. Introduction

Parker 2-way servo proportional valves with VCD®

technology have an integrated electronics and re-

quire only one sole electrical common for the control

system. Different ow sizes are available to achieve

an optimal adaption for different applications.

Series TEP base on the TDP range. Additionally,

TEP valves are equipped with a direction control

valve for shutting off the pilot system.

Characteristics of Valve Driver

The described integral electronic driver combines all

necessary functions for the optimal operation of the

valves. Thanks to its excellent dynamic the valves

are usable within closed loop control applications.

The most important features are:

• high dynamic actuator principle with special

designed electronic driver

• closed loop controlled spool position

• constant current actuator control with overcur-

rent shutoff

• excellent properties for response sensitivity and

temperature drift

• differential input stage with various command

signal options

• diagnostic output for spool stroke

• standard central connection

• compatible to the relevant European EMC-

standards

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Series TDP/TEPOperation Manual

Ordering Code

TDP

TEP

Code Seal

N 1) NBR

V FPM

Code Seal

N NBR

V FPM

H for HFC uid

Code Command signal

B 0...+10 V

E 0...+20 mA

S 4...+20 mA

Code Command signal

B 0...+10 V

E 0...+20 mA

S 4...+20 mA

Code Solenoid shut-off valve

J 24 V = / 1.25 A

U 98 V = / 0.31 A

G 205 V = / 0.15 A

Code Accessories

shut-off valve

without position control

7 2) with position control

Code Nominal size

025 NG25

032 NG32

040 NG40

050 NG50

063 NG63

080 NG80

100 NG100

Code Nominal size

025 NG25

032 NG32

040 NG40

050 NG50

063 NG63

080 NG80

100 NG100

1) For HFC uids suitable

2) Please order female connector M12 x 1 separately (order no.: 5004109).

Please order connector separately.

Angle female connector must be used for NG25 to NG50.

Code Flow

characteristic

7 progressive

9 linear

Code Flow

characteristic

7 progressive

9 linear

2-way servo

proportional

valve with

LVDT Nominal

size

Slip-in

cartridge

Flow

characteristic

Nominal

ﬂow

Flow

direction

B →A

A →B Pilot

oil

(supply external,

drain external)

Seal

Command

signal

Standard

electronics

Design

series

(not re-

quired for

ordering)

Design

series

(not re-

quired for

ordering)

2-way servo

proportional

valve with

shut-off

valve and

LVDT

Nominal

size

Slip-in

cartridge

Nominal

ﬂow

Flow

direction

B →A

A →B Pilot oil

(supply

external,

drain external)

Seal

Command

signal

Solenoid

shut-off

valve

Accessories

Flow

characteristic

Closed

loop, VCD®

performance,

integrated

electronics

Closed

loop, VCD®

performance,

integrated

electronics

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Series TDP/TEPOperation Manual

Technical Data

1) If valves with onboard electronics are used in safety-related parts of control systems, in case the safety function is requested, the valve

electronics voltage supply is to be switched off by a suitable switching element with sufcient reliability.

General

Design Proportional throttle valve with LVDT and integrated electronics,

slip-in cartridge according to ISO 7368

Nominal size DIN NG25 NG32 NG40 NG50 NG63 NG80 NG100

Mounting position unrestricted

Ambient temperature [°C] -20...+50

Weight [kg] 11 13 15 26 52 105 157

Vibration resistance [g] 10 sinus 5...2000 Hz acc. IEC 68-2-6

10 (RMS) random noise 20...2000 Hz acc. IEC 68-2-36

15 shock acc. IEC 68-2-27

Hydraulic

Max. operating pressure [bar] Ports A, B, X, SP up to 350, XX observe accumulator pressure

rating, port Y max. 35

Fluid Hydraulic oil according to DIN 51524

Fluid temperature [°C] -20 ... +60 (NBR: -25...+60)

Viscosity recommended [cSt] /

permitted [cSt] /

[mm²/s]

30 ... 80

20 ... 400

Filtration ISO 4406; 18/16/13

Nominal ow at ∆p=5 bar (linear) [l/min] 420 850 1500 1900 3600 4500 8000

Recommended max. ow (linear) [l/min] 800 2000 3000 4500 8000 13000 20000

Nominal ow at ∆p=5 bar (progressive) [l/min] 380 750 1300 1700 3200 3900 6800

Recommended max. ow (progressive) [l/min] 700 1750 2600 4000 7000 11250 17000

Flow direction B to A and A to B

Pilot pressure [bar] must be as high as system pressure

Pilot oil supply external via X

drain external via Y

Leakage in pilot valve at 100 bar [ml/min] < 400

Pilot valve size NG06 NG10

Max. pilot ow at 140 bar pilot press. [l/min] 23 30 40 40 70 80 100

Static/dynamic

(for optimal dynamics see installation recommendation in main catalogue)

Step response at pilot press. >140 bar [ms] 10.5 12 14 20 17 23 28

Frequency response at pilot press. >140 bar

Amplitude -3 dB; 10 % ±5 %

[Hz] 95 80 74 66 52 46 41

Phase -90°; 10 % ±5 %

[Hz] 85 63 59 52 56 51 47

Hysteresis [%] < 0.1

Sensitivity [%] < 0.05

Temperature drift [%/K] < 0.025

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Series TDP/TEPOperation Manual

Technical Data

Block Diagram of Integrated Electronics

Electrical

Duty ratio [%] 100

Protection class IP65 in acc. with EN 60529 (with correctly mounted plug-in connector)

Supply voltage / ripple [V] 22...30, electric shut-off at <19, ripple < 5 % eff., surge free

Current consumption max. [A] 3.5

Pre-fusing [A] 4.0 medium lag

Input signal

Code B Voltage [V] 0...+10, ripple < 0.01 % eff., surge free

Impedance [kOhm] 100

Code E Current [mA] 0...+20, ripple < 0.01 % eff., surge free

Impedance [Ohm] < 250

Code S Current [mA] 4...20, ripple < 0.01 % eff., surge free

< 3.6 mA = disable > 3.8 mA = enable on according to NAMUR NE43

Impedance [Ohm] < 250

Differential input max. [V] 30 for terminal D and E against PE (terminal G)

11 for terminal D and E against 0V (terminal B)

Enable signal [V] 5...30, Ri = > 8 kOhm

Diagnostic signal [V] 0...+10 / +12.5 error detection, rated max. 5 mA

EMC EN 61000-6-2, EN 61000-6-4

Electrical connection 6 + PE acc. EN 175201-804

Wiring min. [mm²] 7 x 1.0 (AWG16) overall braid shield

Wiring lenght max. [m] 50

1) Do not connect with the supply voltage zero.

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Series TDP/TEPOperation Manual

Common Instructions

We reserve the right for technical modications of

the described product. Illustrations and drawings

within this manual are simplied representations.

Due to further development, improvement and

modication of the product the illustrations might

not match precisely with the described valve. The

technical specications and dimensions are not

binding. No claim may resulting out of it. Copyrights

are reserved.

Liability

The manufacturer does not assume liability for

damage due to the following failures:

• incorrect mounting / installation

• improper handling

• lack of maintenance

• operation outside the specications

Do not disassemble the valve! In case of

suspicion for a defect please contact Parker.

Storage

In case of temporary storage the valve must be

protected against contamination, atmospheric

exposure and mechanical damages. Each valve has

been factory tested with hydraulic oil, resulting in

protection of the core parts against corrosion. Yet

this protection is only ensured under the following

conditions:

2. Safety Instructions

Please read the operation manual before instal-

lation, startup, service, repair or stocking! Paying

no attention may result in damaging the valve or

incorporated system parts.

Symbols

This manual uses symbols which have to be fol-

lowed accordingly:

Instructions with regard to the warranty

Instructions with regard to possible

damaging of the valve or linked system

components

Helpful additional instructions

Service

Workings in the area of installation, commissioning,

maintenance and repair of the valve may only be

allowed by qualied personnel. This means persons

which have, because of education, experience

and instruction, sufcient knowledge on relevant

directives and approved technical rules.

3. Important Details

Intended Usage

This operation manual is valid for 2-way high-

response valves series TDP and TEP. Any different

or beyond it usage is deemed to be as not intended.

The manufacturer is not liable for warranty claims

resulting from this.

Outdoor storage or within sea and tropical

climate will lead to corrosion and might dis-

able the valve!

Storage

period Storage requirements

12 months constant humidity < 60 % as well

as constant temperature < 25 °C

6 months varying humidity as well as vary-

ing temperature < 35 °C

9Parker Hanniﬁn Corporation

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2-Way Servo Proportional Valves

Series TDP/TEPOperation Manual

Size Ordering no. Mounting bolt Torque

TDP/TEP025 BK504 4 pcs. M12x100 108 Nm

TDP/TEP032 BK529 4 pcs. M16x100 264 Nm

TDP/TEP040 BK481 4 pcs. M20x110 517 Nm

TDP/TEP050 BK481 4 pcs. M20x110 517 Nm

TDP/TEP063 BK518 4 pcs. M30x160 1775 Nm

TDP/TEP080 BK530 8 pcs. M24x160 890 Nm

TDP/TEP100 BK531 8 pcs. M30x150 1775 Nm

• Remove protection plate from the valve mount-

ing surface

• Check the proper position of the valve ports

and the O-rings.

• Mountingbolts:usepropertyclass12.9,ISO4762

Insufcient condition of the valve mounting

surface might create malfunction!

Incorrect mounting resp. bolt torque may

result in abrupt leakage of hydraulic uid on

the valve ports.

Y-port has always to be tied directly and

separately to tank!

Limits of Use

The valve may be operated within the determined

limits only. Please refer to the “technical data“

section as well as to the “characteristic curves“

in the Parker catalogue HY11-3500/UK "Hydraulic

Valves Industrial Standard".

Follow the environmental conditions! Unal-

lowable temperatures, shock load, aggresive

chemicals exposure, radiation exposure,

illegal electromagnetic emissions may result

in operating trouble and may lead to failure!

Follow the operating limits listed in the

“specications“ table!

4. Mounting / Installation

Scope of Supply

Please check immediately after receiving the valve,

if the content is matching with the specied scope

of supply. The delivery includes:

• valve

• operation manual

The central connector has to be ordered separately

and is not included in the delivery.

Please check the delivery immediately after

receiving the shipment for apparent damages

due to shipping. Report shipment losses at

once to the carrier and the supplier!

Mounting

• Compare valve type (located on the name plate)

with part list resp. circuit diagram.

• The valve may be mounted x or movable in

any direction.

• Verify the mounting surface for the valve. Un-

eveness of 0.01 mm/100 mm, surface nish of

6.3 µm are tolerable values.

Keep valve mounting surface and work

environment clean!

Available Bolt Kits

Pressure Fluids

The following rules applies for the operation with

various pressure uids:

This information serves for orientation and

does not substitute user tests among the

particular operating conditions. Particularly

no liabiliy for media compatibility may be

derived out of it.

Mineral oil: usable without restriction.

HFC: choose the right seal option for series TEP.

Choose seal option code N for series TDP.

HFA Oil-in-water emulsion

HFB Water-in-oil emulsion

HFD Unhydrous uids (Phosphor-Ester)

For operation with the following pressure uids

please consult Parker:

For detailed information concerning pressure

uids note VDMA-document 24317 as well

as DIN 51524 & 51502.

Special gaskets may be available depending on

the utilized uid.

In case of doubt please consult Parker.

10 Parker Hanniﬁn Corporation

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2-Way Servo Proportional Valves

Series TDP/TEPOperation Manual

The connecting cable has to comply to the follow-

ing specication:

Cable type control cable, exible,

7 conductors, overall braid

shield

Cross section min. AWG16

Outer dimension 8...12 mm

Cable length max. 50 m

For cable lengths > 50 m consult Parker.

The connection cable is coupled to the female

connector by solder joints.

Skinning lengths for the connecting cable:

Electrical Connection

The electrical connection of the valve takes place

by one common cable, which is coupled to the

integrated electronic driver by a central connector

assembly.

The connection requires a 6 + PE female connector

EN 175201-804.

Female connector (ordering no. 5004072)

For NG63 up to NG100

7/8-20

UNEF-2B

Ø28.6

max. 67

PG13.5

A female connector with metal housing is

required! Plastic made models may create

function problems due to insufcient EMC-

characteristics.

Do not disconnect cable socket under ten-

sion!

Angled female connector (ordering no. 5005160)

For NG25 up to NG50

Ce manuel convient aux modèles suivants

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