Minarik PCM21000A Manuel utilisateur
USER’S MANUAL
PCM20000
SERIES
Models: PCM21000A
PCM21000C
PCM21010A
PCM22000A
PCM22000C
250-0090-rev5.qxd 3/9/01 10:25 AM Page a
Copyright 2001 by
Minarik Corporation
All rights reserved. No part of this manual may be reproduced or transmitted in any
form without written permission from Minarik Corporation. The information and
technical data in this manual are subject to change without notice. Minarik
Corporation and its Divisions make no warranty of any kind with respect to this
material, including, but not limited to, the implied warranties of its merchantability
and fitness for a given purpose. Minarik Corporation and its Divisions assume no
responsibility for any errors that may appear in this manual and make no
commitment to update or to keep current the information in this manual.
Printed in the United States of America.
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i
Safety Warnings
•This symbol denotes an important safety tip or warning.
Please read these instructions carefully before performing
any of the procedures contained in this manual.
•DO NOT INSTALL, REMOVE, OR REWIRE THIS
EQUIPMENT WITH POWER APPLIED. Have a qualified
electrical technician install, adjust and service this equipment.
Follow the National Electrical Code and all other applicable
electrical and safety codes, including the provisions of the
Occupational Safety and Health Act (OSHA), when installing
equipment.
•Reduce the chance of an electrical fire, shock, or explosion by
proper grounding, over-current protection, thermal protection,
and enclosure. Follow sound maintenance procedures.
It is possible for a drive to run at full speed as a result of
a component failure. Minarik strongly recommends the
installation of a master switch in the main power input to
stop the drive in an emergency.
Circuit potentials are at 115 VAC or 230 VAC above earth
ground. Avoid direct contact with the printed circuit board or
with circuit elements to prevent the risk of serious injury or
fatality. Use a non-metallic screwdriver for adjusting the
calibration trimpots. Use approved personal protective
equipment and insulated tools if working on this drive with
power applied.
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ii
Specifications 1
Dimensions 2
Installation 4
Mounting ....................................................4
Wiring .......................................................5
Shielding guidelines ..........................................6
Heat sinking ..................................................7
Line fusing ...................................................7
Speed adjust potentiometer .......................................9
Connections . . . ..............................................10
Power, fuse and motor connections .............................10
Motor . . . ..............................................10
Power input .............................................11
Linefuse ...............................................11
Voltage signal follower (PCM2x000A) ..............................14
Voltage signal follower (PCM2x000C) ..............................15
Current signal follower (PCM2x000C only) ...........................16
Operation 17
Before applying power . . . . . . . . . . . . . . . . . . . ......................17
Startup . . . . . . . . . . . . . . . . .....................................20
Starting and stopping methods . . .................................21
Line starting and line stopping .................................21
Decelerate to a stop ........................................22
Calibration 23
Calibration procedure . . . . . . ....................................24
Before applying power .......................................24
SIGNAL ADJUST (SIG ADJ) . . .................................25
MINIMUM SPEED (MIN SPD) .................................26
MAXIMUM SPEED (MAX SPD) .................................26
Contents
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iiiTable of Contents
TORQUE (CURRENT LIMIT on PCM2000C series drives) ............27
REGULATION (IR COMP) ....................................28
Application Notes 30
Independent Adjustable Speeds .................................30
Multiple fixed speeds . . . . . . ....................................31
Adjustable speeds using potentiometers in series .....................32
RUN/JOG switch .............................................33
Troubleshooting 34
Before troubleshooting . . . . . . . . . . . . . . . . . . . ......................34
Diagnostic LEDs (PCM20000C series only) .........................35
POWER (GREEN) . . . . . . ....................................35
SIGNAL (YELLOW) . . . . . . . . . . . . . . . . . . . ......................35
CURRENT LIMIT (CURR LIM (RED)) ............................35
Replacement Parts . . . .........................................39
Certificate of Compliance 41
End User Responsibilities .......................................41
Exhibit “A” ..................................................42
Unconditional Warranty inside back cover
250-0090-rev5.qxd 3/9/01 10:25 AM Page iii
Figure 1. PCM2x000A and PCM2x000C Dimensions ....................2
Figure 2. Heat Sink Kit Dimensions . .................................3
Figure 3. Speed Adjust Potentiometer Installation .......................9
Figure 4. PCM2x000A Drive Connections ............................12
Figure 5. PCM2x000C Drive Connections ............................13
Figure 6. PCM2x000A Voltage Follower Connections ...................14
Figure 7. PCM2x000C Voltage Follower Connections ...................15
Figure 8. Current Follower Connections (PCM2x000C only) ..............16
Figure 9. PCM2x000A Jumper Locations and Settings ..................18
Figure 10. PCM2x000C Jumper Locations and Settings ..................19
Figure 11. Run/Decelerate to Zero Speed Switch .......................22
Figure 12. Calibration Trimpot Layout ................................23
Figure 13. Typical TORQUE and IR COMP settings .....................29
Figure 14. Independent Adjustable Speeds (Forward Direction) .............30
Figure 15. Multiple Fixed Speeds . . .................................31
Figure 16. Adjustable Fixed Speeds Using Potentiometers in Series ........32
Figure 17. RUN/JOG Switch Connection to Speed Adjust Potentiometer ......33
Figure 18. Diagnostic LED Location (PCM 20000C Series Only) ............36
Tables
Table 1. Line Fusing Chart .......................................8
Table 2. Replacement Parts .....................................39
Table 3. Corcom® Filters .......................................42
Table 4. Minarik® Filters ........................................43
iv
Illustrations
250-0090-rev5.qxd 3/9/01 10:25 AM Page iv
Specifications
Model PCM21000 PCM21010 PCM22000
Line voltage† 115 VAC 115 VAC 230 VAC
Line current, max 7A AC 3A AC 7A AC
Line current, max†† 14A AC n/a 14A AC
Armature voltage range 0 – 90 VDC 0 – 90 VDC 0 – 180 VDC
Horsepower range 1/4 – 1/2 hp 1/20 – 1/8 hp 1/2–1hp
Horsepower range†† 1/4–1hp n/a 1/2–2hp
Armature current, max 5 ADC 2 ADC 5 ADC
Armature current, max†† 10 ADC n/a 10 ADC
Input signal range (input circuit is isolated)
Voltage 0 – 10 VDC
Current (PCM2x000C series only) 4 – 20 mADC
Ambient temperature range 10ºC – 55ºC
† Line voltage is ±10%, 50/60 Hz, single phase
†† When mounted on 223-0159 heat sink kit
1
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2
Dimensions
Figure 1. PCM2x000A and PCM2x000C Dimensions
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3Dimensions
Figure 2. Heat Sink Kit Dimensions
ALL DIMENSIONS IN INCHES [MILLIMETERS]
250-0090-rev5.qxd 3/9/01 10:25 AM Page 3
Mounting
•Drive components are sensitive to electrostatic fields. Avoid
direct contact with the circuit board. Hold drive by the chassis
only.
•Protect the drive from dirt, moisture, and accidental contact.
Provide sufficient room for access to the terminal block and
calibration trimpots.
•Mount the drive away from heat sources. Operate the drive
within the specified ambient operating temperature range.
•Prevent loose connections by avoiding excessive vibration of
the drive.
•Mount drive with its board in either a horizontal or vertical
plane. Six 0.19 in. (5 mm) wide slots in the chassis accept #8
pan head screws. Fasten either the large base or the narrow
flange of the chassis to the subplate.
•The chassis must be earth grounded. Use a star washer beneath
the head of at least one of the mounting screws to penetrate the
anodized chassis surface and to reach bare metal.
4
Installation
Warning
Do not install, rewire, or remove this control with input
power applied. Doing so may cause fire or serious injury.
Make sure you have read and understood the Safety
Warnings before attempting installation.
250-0090-rev5.qxd 3/9/01 10:25 AM Page 4
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