Minarik PCM21000A Manuel utilisateur

USER’S MANUAL

PCM20000

SERIES

Models: PCM21000A

PCM21000C

PCM21010A

PCM22000A

PCM22000C

250-0090-rev5.qxd 3/9/01 10:25 AM Page a

Minarik Corporation

form without written permission from Minarik Corporation. The information and

technical data in this manual are subject to change without notice. Minarik

Corporation and its Divisions make no warranty of any kind with respect to this

material, including, but not limited to, the implied warranties of its merchantability

and fitness for a given purpose. Minarik Corporation and its Divisions assume no

responsibility for any errors that may appear in this manual and make no

commitment to update or to keep current the information in this manual.

Printed in the United States of America.

250-0090-rev5.qxd 3/9/01 10:25 AM Page b

Safety Warnings

•This symbol  denotes an important safety tip or warning.

Please read these instructions carefully before performing

any of the procedures contained in this manual.

•DO NOT INSTALL, REMOVE, OR REWIRE THIS

EQUIPMENT WITH POWER APPLIED. Have a qualified

electrical technician install, adjust and service this equipment.

Follow the National Electrical Code and all other applicable

electrical and safety codes, including the provisions of the

Occupational Safety and Health Act (OSHA), when installing

equipment.

•Reduce the chance of an electrical fire, shock, or explosion by

proper grounding, over-current protection, thermal protection,

and enclosure. Follow sound maintenance procedures.

It is possible for a drive to run at full speed as a result of

a component failure. Minarik strongly recommends the

installation of a master switch in the main power input to

stop the drive in an emergency.

Circuit potentials are at 115 VAC or 230 VAC above earth

ground. Avoid direct contact with the printed circuit board or

with circuit elements to prevent the risk of serious injury or

fatality. Use a non-metallic screwdriver for adjusting the

calibration trimpots. Use approved personal protective

equipment and insulated tools if working on this drive with

power applied.



250-0090-rev5.qxd 3/9/01 10:25 AM Page i

Specifications 1

Dimensions 2

Installation 4

Mounting ....................................................4

Wiring .......................................................5

Shielding guidelines ..........................................6

Heat sinking ..................................................7

Line fusing ...................................................7

Speed adjust potentiometer .......................................9

Connections . . . ..............................................10

Power, fuse and motor connections .............................10

Motor . . . ..............................................10

Power input .............................................11

Linefuse ...............................................11

Voltage signal follower (PCM2x000A) ..............................14

Voltage signal follower (PCM2x000C) ..............................15

Current signal follower (PCM2x000C only) ...........................16

Operation 17

Before applying power . . . . . . . . . . . . . . . . . . . ......................17

Startup . . . . . . . . . . . . . . . . .....................................20

Starting and stopping methods . . .................................21

Line starting and line stopping .................................21

Decelerate to a stop ........................................22

Calibration 23

Calibration procedure . . . . . . ....................................24

Before applying power .......................................24

SIGNAL ADJUST (SIG ADJ) . . .................................25

MINIMUM SPEED (MIN SPD) .................................26

MAXIMUM SPEED (MAX SPD) .................................26

Contents

250-0090-rev5.qxd 3/9/01 10:25 AM Page ii

iiiTable of Contents

TORQUE (CURRENT LIMIT on PCM2000C series drives) ............27

REGULATION (IR COMP) ....................................28

Application Notes 30

Independent Adjustable Speeds .................................30

Multiple fixed speeds . . . . . . ....................................31

Adjustable speeds using potentiometers in series .....................32

RUN/JOG switch .............................................33

Troubleshooting 34

Before troubleshooting . . . . . . . . . . . . . . . . . . . ......................34

Diagnostic LEDs (PCM20000C series only) .........................35

POWER (GREEN) . . . . . . ....................................35

SIGNAL (YELLOW) . . . . . . . . . . . . . . . . . . . ......................35

CURRENT LIMIT (CURR LIM (RED)) ............................35

Replacement Parts . . . .........................................39

Certificate of Compliance 41

End User Responsibilities .......................................41

Exhibit “A” ..................................................42

Unconditional Warranty inside back cover

250-0090-rev5.qxd 3/9/01 10:25 AM Page iii

Figure 1. PCM2x000A and PCM2x000C Dimensions ....................2

Figure 2. Heat Sink Kit Dimensions . .................................3

Figure 3. Speed Adjust Potentiometer Installation .......................9

Figure 4. PCM2x000A Drive Connections ............................12

Figure 5. PCM2x000C Drive Connections ............................13

Figure 6. PCM2x000A Voltage Follower Connections ...................14

Figure 7. PCM2x000C Voltage Follower Connections ...................15

Figure 8. Current Follower Connections (PCM2x000C only) ..............16

Figure 9. PCM2x000A Jumper Locations and Settings ..................18

Figure 10. PCM2x000C Jumper Locations and Settings ..................19

Figure 11. Run/Decelerate to Zero Speed Switch .......................22

Figure 12. Calibration Trimpot Layout ................................23

Figure 13. Typical TORQUE and IR COMP settings .....................29

Figure 14. Independent Adjustable Speeds (Forward Direction) .............30

Figure 15. Multiple Fixed Speeds . . .................................31

Figure 16. Adjustable Fixed Speeds Using Potentiometers in Series ........32

Figure 17. RUN/JOG Switch Connection to Speed Adjust Potentiometer ......33

Figure 18. Diagnostic LED Location (PCM 20000C Series Only) ............36

Tables

Table 1. Line Fusing Chart .......................................8

Table 2. Replacement Parts .....................................39

Table 3. Corcom® Filters .......................................42

Table 4. Minarik® Filters ........................................43

Illustrations

250-0090-rev5.qxd 3/9/01 10:25 AM Page iv

Specifications

Model PCM21000 PCM21010 PCM22000

Line voltage† 115 VAC 115 VAC 230 VAC

Line current, max 7A AC 3A AC 7A AC

Line current, max†† 14A AC n/a 14A AC

Armature voltage range 0 – 90 VDC 0 – 90 VDC 0 – 180 VDC

Horsepower range 1/4 – 1/2 hp 1/20 – 1/8 hp 1/2–1hp

Horsepower range†† 1/4–1hp n/a 1/2–2hp

Armature current, max 5 ADC 2 ADC 5 ADC

Armature current, max†† 10 ADC n/a 10 ADC

Input signal range (input circuit is isolated)

Voltage 0 – 10 VDC

Current (PCM2x000C series only) 4 – 20 mADC

Ambient temperature range 10ºC – 55ºC

† Line voltage is ±10%, 50/60 Hz, single phase

†† When mounted on 223-0159 heat sink kit

250-0090-rev5.qxd 3/9/01 10:25 AM Page 1

Dimensions

Figure 1. PCM2x000A and PCM2x000C Dimensions

250-0090-rev5.qxd 3/9/01 10:25 AM Page 2

3Dimensions

Figure 2. Heat Sink Kit Dimensions

ALL DIMENSIONS IN INCHES [MILLIMETERS]

250-0090-rev5.qxd 3/9/01 10:25 AM Page 3

Mounting

•Drive components are sensitive to electrostatic fields. Avoid

direct contact with the circuit board. Hold drive by the chassis

only.

•Protect the drive from dirt, moisture, and accidental contact.

Provide sufficient room for access to the terminal block and

calibration trimpots.

•Mount the drive away from heat sources. Operate the drive

within the specified ambient operating temperature range.

•Prevent loose connections by avoiding excessive vibration of

the drive.

•Mount drive with its board in either a horizontal or vertical

plane. Six 0.19 in. (5 mm) wide slots in the chassis accept #8

pan head screws. Fasten either the large base or the narrow

flange of the chassis to the subplate.

•The chassis must be earth grounded. Use a star washer beneath

the head of at least one of the mounting screws to penetrate the

anodized chassis surface and to reach bare metal.

Installation

Warning

Do not install, rewire, or remove this control with input

power applied. Doing so may cause fire or serious injury.

Make sure you have read and understood the Safety

Warnings before attempting installation.



250-0090-rev5.qxd 3/9/01 10:25 AM Page 4

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