Minarik XL1100A Manuel utilisateur

Pulse-Width Modulated,

Variable Speed DC Drives

User’s Manual

XLA Series

Models:

XL1100A

XL3025A

XL3050A

XL3200A

form without written permission from Minarik Corporation. The information and

technical data in this manual are subject to change without notice. Minarik

Corporation and its Divisions make no warranty of any kind with respect to this

material, including, but not limited to, the implied warranties of its merchantability

and fitness for a given purpose. Minarik Corporation and its Divisions assume no

responsibility for any errors that may appear in this manual and make no

commitment to update or to keep current the information in this manual. MVD040902

Printed in the United States of America.

The XLA Series of open chassis, PWM Drives ranges from 1/20

HP to 2 HP. An additional heatsink kit (PN 223-0271) may be

added if the armature current is greater than 5 amps. The XLA

Series of drives has a cage-clamp terminal block for user-

friendly wiring. There are six user-adjustable trimmer

potentiometers in addition to diagnostics.

Safety Warnings

•This symbol  denotes an important safety tip or warning.

Failure to observe these warnings may result in serious injury.

Please read these instructions carefully before performing

any of the procedures contained in this manual.

•DO NOT INSTALL, REMOVE, OR REWIRE THIS EQUIPMENT

WITH POWER APPLIED. Have a qualified electrical technician

install, adjust and service this equipment. Follow the National

Electrical Code and all other applicable electrical and safety

codes, including the provisions of the Occupational Safety and

Health Act (OSHA), when installing equipment.

•Reduce the chance of an electrical fire, shock, or explosion by

proper grounding, over-current protection, thermal protection,

and enclosure. Follow sound maintenance procedures.

It is possible for a drive to run at full speed as a result of

a component failure. Minarik strongly recommends the

installation of a master switch in the main power input to stop

the drive in an emergency.

Circuit potentials are at 115 VAC or 230 VAC above earth

ground. Avoid direct contact with the printed circuit board or

with circuit elements to prevent the risk of serious injury or

fatality. Use a non-metallic screwdriver for adjusting the

calibration trimpots. Use approved personal protective

equipment and insulated tools if working on this drive with

power applied.



HAZARD

HEAT

KEE

Contents

Safety Warnings i

Tables iii

Illustrations iv

Specifications 1

Dimensions 8

Installation 10

Drive mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Shielding guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Heat sinking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Line Fusing for XL Series Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Speed adjust potentiometer mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Cage-clamp terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

External line fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Field output connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Voltage follower connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Voltage switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Before applying power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Operation 23

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Starting and Stopping Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Line starting and line stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Inhibit terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Decelerate to minimum speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Dynamic braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Calibration 31

Calibration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

MINIMUM SPEED (MIN SPD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

MAXIMUM SPEED (MAX SPD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

iii

IR COMPENSATION (IR COMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

CURRENT LIMIT (CURR. LIMIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

ACCELERATION (ACCEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

DECELERATION (DECEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Multiple fixed speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Application Notes 41

Adjustable speeds using potentiometers in series . . . . . . . . . . . . . . . . . . .42

Independent adjustable speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

RUN/JOG switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

RUN/JOG option #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

RUN/JOG option #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Leader-follower application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Single speed potentiometer control of multiple drives . . . . . . . . . . . . . . . .47

Reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Reversing with a DIGI-LOK® controller . . . . . . . . . . . . . . . . . . . . . . . . . .49

Before troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Troubleshooting 50

Diagnostic LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

POWER ON (IL501) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

CURR LIM (IL502) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Certificate of Compliance 59

AC line filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

End User Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Unconditional Warranty inside back cover

Tables

Table 1. Recommended Line Fuse Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Table 2. Field Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Table 3. Inhibit Plug Harness Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Table 4. Minimum recommended

dynamic brake resistor sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Table 5. Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Table 6. Minarik AC Line Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

Figure 1. XLA Series Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Figure 2. Heat Sink Dimensions (KIT 223-0271) . . . . . . . . . . . . . . . . . . . . . . . . .9

Figure 3. Speed Adjust Potentiometer Installation . . . . . . . . . . . . . . . . . . . . . . .15

Figure 4. Cage-Clamp Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Figure 5. XLA Series Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Figure 6. Voltage Follower Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Figure 7. Voltage Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Figure 8. Inhibit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Figure 9. Run/Decelerate to Minimum Speed Switch . . . . . . . . . . . . . . . . . . . . .28

Figure 10. Dynamic Brake Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Figure 11. Calibration Trimpot Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Figure 12. Low-Voltage DC Motor Calibration Settings . . . . . . . . . . . . . . . . . . .35

Figure 13. Typical CURR. LIMIT and IR COMP settings

(actual settings may vary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Figure 14. Multiple Fixed Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Figure 15. Adjustable Speeds Using Potentiometers In Series . . . . . . . . . . . . . .42

Figure 16. Independent Adjustable Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Figure 17. RUN/JOG Switch (first wiring option) . . . . . . . . . . . . . . . . . . . . . . . .44

Figure 18. RUN/JOG Switch (second wiring option) . . . . . . . . . . . . . . . . . . . . . .45

Figure 19. Leader-follower application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Figure 20. Single Speed Potentiometer Control of Multiple Drives . . . . . . . . . . .47

Figure 21. Reversing Circuit Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Figure 22. Reversing with a DLC600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Figure 23. Diagnostic LED Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Figure 24. CEXL Filter Connection to XLA Series Drive . . . . . . . . . . . . . . . . . . .62

Illustrations

Model Number XL1100A

Type open chassis

AC Line Voltage 115 VAC, ±10%, 50/60 Hz, single phase

Line Fuse Rating 15 A

Horsepower Range 1/4–1 HP

Form Factor 1.05

Maximum Armature Current 5 ADC

Maximum Armature Current with Heat Sink* 10 ADC

Field Voltage @ 115 VAC Input 50 VDC/100 VDC

Maximum Field Current 1 ADC

Maximum Armature Voltage Adjustment Range 50–150 VDC

Minimum Armature Voltage Adjustment Range 0–70 VDC

Acceleration Time Range (with no load) 1–12 seconds

Deceleration Time Range (with no load) coast to a stop–12 seconds

Speed Adjustment Potentiometer 10K ohms

Analog Signal Voltage Range (signal must be isolated; S1 to S2) 0–2.7 VDC

Approximate Input Impedance (from S1 to S2) 100K ohms

Speed Regulation (at base speed) 1%

Safety Certification UL Recognized Component, file E132235

CSA Certified Component, file LR41380

Power Device Switching Frequency 18 KHz

Weight 1.4 lb

Ambient Operating Temperature Range 10ºC–40ºC

*Use heat sink kit part number 223-0271 when continuous armature current is

above 5 ADC.

Specifications

Model Number XL3025A

Type open chassis

AC Line Voltage 115 VAC/230 VAC, ±10%, 50/60 Hz, single phase

Line Fuse Rating 8 A

Horsepower Range @ 130 VDC Output 1/20–1/4 HP

Horsepower Range @ 240 VDC Output 1/8–1/3 HP

Form Factor 1.05

Maximum Armature Current 3 ADC

Field Voltage @ 115 VAC Input 50 VDC/100 VDC

Field Voltage @ 230 VAC Input 100 VDC/200 VDC

Maximum Field Current 1 ADC

Maximum Armature Voltage Adjustment Range @ 115 VAC Input 60–150 VDC

Minimum Armature Voltage Adjustment Range @ 115 VAC Input 0–70 VDC

Maximum Armature Voltage Adjustment Range @ 230 VAC Input 60–240 VDC

Minimum Armature Voltage Adjustment Range @ 230 VAC Input 0–70 VDC

Acceleration Time Range (with no load) 1–12 seconds

Deceleration Time Range (with no load) coast to a stop–12 seconds

Speed Adjustment Potentiometer 10K ohms

Analog Signal Voltage Range (signal must be isolated; S1 to S2)

for 0–130 VDC Armature Voltage 0–2.7 VDC

for 0–240 VDC Armature Voltage 0–5.0 VDC

Approximate Input Impedance (from S1 to S2) 100 Kohms

Speed Regulation (at base speed) 1%

Vibration 0.5G max (20–50 Hz)

0.1G max (>50 Hz)

Safety Certification UL Recognized Component, file E132235

CSA Certified Component, file LR41380

2 Specifications

Power Device Switching Frequency 18 KHz

Weight 1.4 lb

Ambient Operating Temperature Range 10°C–40°C

3Specifications

Model Number XL3050A

Type open chassis

AC Line Voltage 115 VAC/230 VAC, ±10%, 50/60 Hz, single phase

Line Fuse Rating 10 A

Horsepower Range @ 130 VDC Output 1/8–1/2 HP

Horsepower Range @ 240 VDC Output 1/4–3/4 HP

Form Factor 1.05

Maximum Armature Current 5 ADC

Field Voltage @ 115 VAC Input 50 VDC/100 VDC

Field Voltage @ 230 VAC Input 100 VDC/200 VDC

Maximum Field Current 1 ADC

Maximum Armature Voltage Adjustment Range @ 115 VAC Input 55–150 VDC

Minimum Armature Voltage Adjustment Range @ 115 VAC Input 0–65 VDC

Maximum Armature Voltage Adjustment Range @ 230 VAC Input 55–240 VDC

Minimum Armature Voltage Adjustment Range @ 230 VAC Input 0–65 VDC

Acceleration Time Range (with no load) 1–12 seconds

Deceleration Time Range (with no load) coast to a stop–12 seconds

Speed Adjustment Potentiometer 10K ohms

Analog Signal Voltage Range (signal must be isolated; S1 to S2)

for 0–130 VDC Armature Voltage 0–2.7 VDC

for 0–240 VDC Armature Voltage 0–5.0 VDC

Approximate Input Impedance (from S1 to S2) 100K ohms

Speed Regulation (at base speed) 1%

Vibration 0.5G max (20–50 Hz)

0.1G max (>50 Hz)

Safety Certification UL Recognized Component, file E132235

CSA Certified Component, file LR41380

4 Specifications

Ce manuel convient aux modèles suivants

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