MGE UPS Systems Galaxy 3000 Manuel utilisateur

Galaxy 3000

10-30kVA

Uninterruptible Power Systems

Installation and User Manual

www.mgeups.com

Galaxy 3000

10-30kVA

Installation and User Manual

Revision History

Galaxy 3000 10-3-kVA UPS Installation and User Manual

Revision: A00 Initial Release 05/01

A01 ECN 002152 08/01

A02 ECN 002271 10/01

B00 ECN 002473 03/02

C01 ECN 002565 02/03

C02 ECN 003280 05/03

C03 ECN 003507 08/03

C04 ECN 003723 01/04

C05 ECN 004064 10/04

MGE UPS SYSTEMS, INC.

1660 Scenic Avenue

Costa Mesa, CA 92626

(714) 557-1636

Technical Support:

1-800-

523-0142 (during business hours)

Customer Care Center:

1-800-438-7373

(Hours: 24/7)

Galaxy 3000 10-30kVA

ii 86-172010-00 C05

Contents

86-172010-00 C05

section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .v

Safety of Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii

CAUTION: Record All Serial Numbers! . . . . . . . . . . . . . . . . . . . . . . .viii

Typographical and Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix

Section Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix

Quick Start

Getting Started with Galaxy 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—1

First steps by an on-site qualified Technical Engineer . . . . . . . . . . . . . . . . . . .QS—1

Final steps by MGE Field Service Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—1

Required Equipment and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—1

STEP 1 Unpacking and Positioning . . . . . . . . . . . . . . . . . . . . . . . . . .QS—2

STEP 2 Connect the Main Utility Power . . . . . . . . . . . . . . . . . . . . . .QS—3

STEP 3 Connect the Output to the Distribution Panel (Load) . . . . . .QS—4

STEP 4 Call MGE UPS Systems for Field Engineer Service . . . . . .QS—4

STEP 5 Arrival of MGE Field Engineer . . . . . . . . . . . . . . . . . . . . . . .QS—4

Operator Interface Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—5

Quick Start Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—6

Section 1 Introduction

1.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1

1.1 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1

1.1.1 Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2

1.1.2 Galaxy 3000 Micro and Standard Cabinets . . . . . . . . . . . . . . . . .1 — 2

1.1.3 Preparation for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2

1.1.4 Cabinet Descriptions and Placement . . . . . . . . . . . . . . . . . . . . . .1 — 3

1.1.5 Cabinet Clearance and Environmental Requirements . . . . . . . . .1 — 3

1.1.5.1 Air Flow / Heat Rejection . . . . . . . . . . . . . . . . . . . . . . . .1 — 3

1.1.5.2 Recommended Operating Environments . . . . . . . . . . . .1 — 3

1.2 Cabinet Footprints and Electrical Entries . . . . . . . . . . . . . . . . . . .1 — 5

1.2.1 Conduit Plate Locations (top entry) . . . . . . . . . . . . . . . . . . . . . . .1 — 5

1.2.2 Conduit Plate Locations (bottom entry) . . . . . . . . . . . . . . . . . . . .1 — 5

1.2.3 Single Line Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6

1.3 Preparation for Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6

Galaxy 3000 10-30kVA

Contentsii 86-172010-00 C05

Section 2 Setup and Installation

2.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1

2.1 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1

Environmental Recommendations . . . . . . . . . . . . . . . . . . . . . . . .2 — 1

2.2 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 2

2.2.1 Electrical Connections (UPS Module) . . . . . . . . . . . . . . . . . . . . .2 — 2

2.2.1.1 Main AC Input Connections . . . . . . . . . . . . . . . . . . . . .2 — 3

2.2.1.2 Bypass AC Input Connections (optional) . . . . . . . . . . .2 — 3

2.2.1.3 AC Output Connections . . . . . . . . . . . . . . . . . . . . . . . .2 — 3

2.3 Connecting Remote Emergency Power Off Cables . . . . . . . . . . .2 — 4

2.3.1 Connection of Relay Communication Card . . . . . . . . . . . . . . . . .2 — 4

2.4 Removing the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 5

2.4.2 Characteristics of the Output Contacts . . . . . . . . . . . . . . . . . . . .2 — 6

2.4.3 Characteristics of the Input Contacts . . . . . . . . . . . . . . . . . . . . . .2 — 6

2.5 Check Points Before and After Start Up . . . . . . . . . . . . . . . . . . . .2 — 6

Section 3 Operation

3.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —1

3.1 Preparing for Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —1

3.1.1 Pre-Start Up Safety Check List . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —1

3.1.2 Normal Start Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —2

3.1.3 Post Start Up Safety Check List . . . . . . . . . . . . . . . . . . . . . . . . . .3 —3

3.1.4 Normal Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —3

3.2 Operator Interface Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —4

3.2.1 Screen Saver Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —5

3.2.2 Operational Summary Display . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —5

3.2.3 Main Menu Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —6

3.2.4 Battery Measurements Display . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —6

3.2.5 Power Measurements Display . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —7

3.2.7 Voltage Measurements Display . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —8

3.2.8 Frequency Measurements Display . . . . . . . . . . . . . . . . . . . . . . . .3 —8

3.2.9 Ratios Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —9

3.2.10 Mimic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —9

3.2.11 Status Displays Menu . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —10

3.2.12 Commands Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —10

Installation and User Manual

Section 4 Maintenance

4.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 —1

4.1 Servicing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 —1

MGE Warranty & Proprietary Rights for Single Phase Products

MGE Warranty

Proprietary Rights Statement

Warranty and Product Registration

User Information

Product information

Warranty Extension (Warranty+) not available on products

MGE Customer Care Center

Technical Support and Product Services

Who To Contact

Scheduling Field Service Engineer Support

Return Policy for Repair (RMA)

Glossary

Index

Reorder Form

Contents iii

86-172010-00 C05

Figures

figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

QS-1: Pallet Mounting Configuration for the Galaxy 3000. . . . . . . . . . . . . . . . .QS—2

QS-2: Utility Power Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—3

QS-3: Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—4

QS-4: Operator Input Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—5

QS-5: Bypass Switch Set to Bypass Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—6

1-1: Galaxy 3000 UPS Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1

1-2: UPS Cabinet Showing the Airflow and Recommended Clearance. . . . . . .1 — 4

1-3: A Typical Configuration for Bottom Entry Knockouts and

Footprints for Galaxy 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5

1-4: Galaxy 3000 UPS System - Single Line Diagram. . . . . . . . . . . . . . . . . . .1 — 6

2-1: Typical Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 3

2-2: Remove Cover Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 5

3-1: Bypass Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —2

3-2: Operator Input Panel Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —4

3-3: Screen Saver Movement within the

display indicates the unit is active. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —5

3-4: Operational Summary Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —5

3-5: Main Menu. 3 —6

3-6: Battery Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —6

3-7: Power Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —7

3-8: Current Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —7

3-9: Voltage Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —8

3-10: Frequency Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —8

3-11: Ratios. 3 —9

3-12: Mimic Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —9

3-13: Status Displays Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —10

3-14: Commands Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —10

3-15: Settings Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —11

Tables

table description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

1-1: Heat Rejection Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 3

2-1: Electrical Specifications for the Galaxy 3000. . . . . . . . . . . . . . . . . . . . . . . .2 — 1

2-2: Relay Contacts (communications card). . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 4

Galaxy 3000 10-30kVA

Contentsiv 86-172010-00 C05

Installation and User Manual

86-172010-00 C05

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS – This manual contains important instructions for Galaxy

4000 that must be followed during operation and maintenance of the equipment.

WARNING Opening enclosures expose hazardous voltages. Always refer service to

qualified personnel only.

ATTENTION L'ouverture des cabinets expose des tensions dangereuses. Assurez-vous

toujours que le service ne soit fait que par des personnes qualifiees.

WARNUNG! Das öffnen der Gehäuse legen gefährliche Spannungen bloss.

Service sollte immer nur von qualifizierten Personal durchgeführt

werden.

WARNING As standards, specifications, and designs are subject to change, please ask for

confirmation of the information given in this publication.

ATTENTION Comme les normes, spécifications et produits peuvent changer, veuillez

demander confirmation des informations contenues dans cette publication.

WARNUNG! Normen, Spezifizierungen und Pläne unterliegen Anderungen. Bitte verlangen

Sie eine Bestätigung über alle Informationen, die in dieser Ausgabe gemacht

wurden.

NOTE This equipment has been tested and found to comply with the limits for a Class

A digital device, pursuant to part 15 of the FCC rules. These limits are designed

to provide reasonable protection against harmful interference when the

equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if

not installed and used in accordance with the instruction manual, may cause

harmful interference to radio communications. Operation of this equipment in a

residential area is likely to cause harmful interference in which case the user

will be required to correct the interference at user's own expense.

WARNING To reduce the risk of fire or electric shock, install in a controlled indoor

environment free of conductive contaminants.

This equipment is intended only for installations in a RESTRICTED

ACCESS LOCATION.

ATTENTION Pour réduire le riske d'inccendie ou d'électrocution, installer dans une

enciente intérieure contrôlée en température et humidité et sans contaminants

conducteurs.

Ce matériel est destiné seulement pour des installations dans un

EMPLACEMENT RESTREINT D'ACCES.

WARNUNG! Um die Gefahr von Feuer und elektrischem Schock zu reduzieren, muss das

Gerät in einem temperatur - und feuchtigkeitskontrollierten Raum, frei von

leitungsfähigen Verunreinigungen, installiert werden. Dieses Gerät ist nur für

die Installation an einem Ort mit qeingeschränkter Zugangserlaubnis vorge-

sehen.

Diese Ausrüstung ist nur für Anlagen in einem

EINGESCHRäNKTEN ZUGRIFF STANDORT bestimmti.

Important Safety Instructions

Galaxy 3000 10-30kVA

vi 86-172010-00 C05

WARNING HIGH LEAKAGE CURRENT. Earth connection essential before

connecting supply.

ATTENTION COURANT DE FUITE ELEVE. Raccordement a la terre indispensable

avant le raccordement au reseau.

WARNUNG! Hoher Ableitstrom Vor Inbetriebnahme Schutzleiterverbindung

herstellen.

Certification Standards - Three Phase UPS

◗IEEE 587-1980/ANSI C62.41 1980 Standards for Surge Withstand Ability

◗FCC rules and regulations of Part 15, Subpart J, Class A

◗UL listed under 1778, Standards for Uninterruptible Power Supply Equipment

◗NEMA PE 1 (National Electrical Manufacturers Association) - Uninterruptible Power Systems

◗NEMA 250 (National Electrical Manufacturers Association)

– Enclosures for Electrical Equipment (1000 Volts Maximum)

◗NFPA 70 – National Electrical Code

◗ISO 9001

◗Occupational Safety & Health Administration (OSHA)

Certification Standards

Safety of Persons

◗The UPS has its own internal power source (the battery). Consequently, the power terminals may be energized

even if the UPS is disconnected from the AC power source.

◗The UPS must be properly grounded.

◗The battery supplied with the UPS contains small amounts of toxic materials. To avoid accidents, the directives

listed below must be observed:

- Never burn the battery (risk of explosion).

- Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).

- Comply with all applicable regulations for the disposal of the battery.

- Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high.

Precautions must be taken for all handling: remove watches, rings, bracelets and any other metal

objects, use tools with insulated handles.

- Do not lay tools or metal parts on top of batteries.

Product Safety

◗Upstream protectioin must be installed and be easily accessible.

◗The UPS can be disconnected from the AC power source by opening the input protective devices.

◗UPS must be connected to a nearby power source that is easily accessible.

◗Never block the ventilation openings of the UPS.

◗The UPS must be installed in a controlled environment.

Special Precautions

◗The UPS connection instructions and operation described in the manual must be followed in the indicated order.

◗Check that the indications on the rating nameplate correspond to your AC powered system and to the actual

electrical consumption of all the equipment to be connected to the UPS.

◗Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized

for a period of 24 hours, at least once every 3 months (for a normal storage temperature less than 25°C). This

charges the battery, thus avoiding possible irreversible damage.

Safety of Persons

Installation and User Manual

vii

86-172010-00 C05

viii 86-172010-00 C05

CAUTION: Record All Serial Numbers

CAUTION: Record All Serial Numbers!

RECORD ALL SERIAL NUMBERS FOR THE GALAXY 3000 AND ACCESSORIES.

THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE.

KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL

NUMBERS IF SERVICE IS REQUIRED!

UPS SERIAL NUMBER: _______________________________________________________

BATTERY SERIAL NUMBER: ____________________________________________________

AUXILIARY SERIAL NUMBER: ___________________________________________________

ADDITIONAL SERIAL NUMBERS:

____________________________ ______________________________

NOTES:

Galaxy 3000 10-30kVA

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