Leister UNIPLAN 300 Manuel utilisateur

Leister Technologies AG

Galileo-Strasse 10

CH-6056 Kaegiswil/Switzerland

Tel. +41 41 662 74 74

Fax +41 41 662 74 16

www.leister.com

sales@leister.com

UNIPLAN

300 / 500

English

ContentsContents

1. Application 4

1.1 Intended use 4

1.2 Improper use 4

1.3 Safety Instructions 4

1.4 Power supply 4

2. Technical data 5

3. Transporting 5

4. Your UNIPLAN 300 / 500 6

4.1 Speciﬁcation plate and identiﬁcation 6

4.2 Scope of delivery (standard equipment in the case) 6

4.3 Overview of device parts 7

4.4 Power supply interruption 8

5. UNIPLAN 500 control panel 8

5.1 Overview of the UNIPLAN 500 control panel 8

5.2 Function keys 8

5.3 LED status display 9

5.4 Display symbols for the UNIPLAN 500 status display 10

5.5 Display symbols of the function display 10

5.6 Display symbols for the UNIPLAN 500 working display 10

5.7 Display symbols of the menu selection (Display 42) 12

6. Setup menu on the UNIPLAN 500 control panel 12

6.1 Setting up, saving, and selecting recipes (Save Recipes) 12

6.2 Entering recipe names 13

6.3 Basic setting and Advanced Mode 14

6.4 Operating readiness (Eco Mode) 14

6.5 Duty Info (only in Advanced Mode) 15

6.6 General Info (only in Advanced Mode) 15

6.7 Warnings (only in Advanced Mode) 15

6.8 Machine Setup (only in Advanced Mode) 15

6.9 Displaying current values – Application Mode (only in Advanced Mode) 16

6.10 Set Values (only in Advanced Mode) 16

6.11 Reset to defaults (only in Advanced Mode) 16

6.12 Day distance display 16

6.13 Key lock 17

7. Commissioning the UNIPLAN 500 17

7.1 Operating readiness 17

7.2 Starting the device 19

7.3 Setting the welding parameters 19

7.4 Welding sequence 20

7.5 Welding completion 21

7.6 Turning o the device 21

8. Warning and error messages (UNIPLAN 500) 22

9. UNIPLAN 300 control panel 23

9.1 Overview of the UNIPLAN 500 control panel 23

9.2 Symbols 23

9.3 LED status display 23

9.4 Setting the parameter units 24

10. Commissioning the UNIPLAN 300 25

10.1 Operating readiness 25

10.2 Starting the device 25

10.3 Setting the welding parameters 25

10.4 Welding sequence 26

10.5 Finishing welding 27

10.6 Turning o the device 27

11. Warning and error messages, UNIPLAN 300 28

12. Maintenance of the UNIPLAN 300 28

13. Frequently asked questions 29

14. Other applicable documents 29

15. Declaration of Conformity 30

230 V ~ 50 m 3 x 1.5 mm2

100 m 3 x 2.5 mm2

120 V ~ 50 m 3 x 1.5 mm2

100 m 3 x 2.5 mm2

UNIPLAN 300 / 500

hot-air welder

Congratulations on your purchase of the UNIPLAN 300 / 500.

You have chosen a ﬁrst-class hot-air welder.

It was developed and produced in accordance with the very latest state of technology in the plastics-processing

industry.

It has also been manufactured using high-quality materials.

You can ﬁnd more information on the UNIPLAN 300 / 500 at www.leister.com

• Manually-guided hot-air welder for overlap welding, hem welding or pipe welding PVC, PE and similar mate-

rials.

• For use in well-ventilated areas.

• Welding widths: 20mm, 30mm and 40mm

The statutory health and safety regulations applicable in the country of use must be complied with. Never use

the hot-air welder in explosive or readily ﬂammable surroundings. Maintain sucient distance from combustible

materials or explosive gases at all times.

Read the material safety data sheet from the material manufacturer and follow their instructions. Be careful not to

burn the material during the welding process.

Any other use of the UNIPLAN 300 / 500 or any use beyond the type of use described is deemed improper use.

The safety instructions for the device can be found in the section on “Safety Instructions – Automatic Welders/Ex-

trusion Welders/Welding Machines” in the document provided.

You can also ﬁnd this document in the operating instructions on our website.

Power cord and extension cable

• The power cord (3) must be able to move freely and

must not hinder the user or third parties during work (trip

hazard).

• Any extension cables must be approved for the utilization

site and be marked accordingly. Take into account the

necessary minimum conductor cross-section for extension cables, as required.

On-site generators for power supply

When using on-site generators as a power supply, please ensure that the on-site generators are grounded and

equipped with residual-current circuit breakers.

For the nominal output of on-site generators, the formula "2 × nominal output of the hot-air welder applies".

Application

Intended use

Improper use

We recommend that you always keep the operating instructions with the device.

Safety Instructions

Power supply

up to

2 21 1

UNIPLAN 300 UNIPLAN 500

V~ 120 230 120 230

Hz 50 / 60

W1800 3450 1800 3450

°C

°F 100 – 550

212 – 1022 100 – 620

212 – 1148

m/min

ft/min 1 – 16

3.3 – 52.5

inch 20 / 30 / 40

0.8 / 1.2 / 1.6

rpm 8'800 12'500 12'600 18'000

LpA (dB) 70 (K =3)

*kg

lbs 15

33 16

ca) mm / inch 500 / 19.7

b) mm / inch 310 / 12.2

c) mm / inch 300 / 11.8

We reserve the right to make technical changes.

Technical data

Comply with applicable, national regulations regarding the carrying or lifting of loads. For transporting the hot-air

welder use only the transport box included in the scope of delivery and carry the transport box using the handle.

The hot-air blower (9) reaches temperatures of 650°C. Therefore, take great care and allow the

hot-air blower (9) to cool down suciently before packing and transporting it (see Cool-Down

Mode). There is a risk of burns and of ﬁre.

Never store ﬂammable materials (such as plastic or wood) in the transport box. There is a risk of ﬁre.

Never use the carrying handle (1) on the device or on the transport box for transporting it with a

crane.

Fold in the hot-air blower (9) prior to transport.

Use the carrying handle (1) or the handles (2)

on the aluminum housing to lift the hot-air welder

by hand.

Transporting

brushed brushless

*without auxiliary weight (15) and power cord (3)

Example:

The model and serial number are indicated on your device's speciﬁcation plate (21).

Please write this information on your operating instructions. In the event of any inquiries to our representatives or

authorized Leister Service Centers, please always refer to this information.

Model:..............................................................................................................................................................

Serial no.:.........................................................................................................................................................

UNIPLAN 300

• 1 x UNIPLAN 300

• 1 x Overlap guide (18)

• 1 x Safety instructions

• 1 x Quick guide

• 1 x Main catalog

UNIPLAN 500

• 1 x UNIPLAN 500

• 1 x Carrying handle / guide handle, short (1)

• 2 x Weights:1.25 kg each (15)

• 1 x Overlap guide (18)

• 1 x Material lifting device (19)

• 1 x Lever screw (20)

• 1 x Bracket for guide handle (21)

• 1 x Weight holder base (22)

• 1 x Weight holder extension (23)

• 1 x Nozzle adjustment gauge (24)

• 1 x Brass wire bush (25)

• 1 x Safety instructions

• 1 x Quick guide

• 1 x Main catalog

• 1 x Hem guide (45)

Your UNIPLAN 300 / 500

Specification plate and identification

Scope of delivery (standard equipment in the case)

11 4

819 16

9 1

515

Carrying handle / guide bar

Handles

Power cord

Control panel

Lever for automatic material lifting

Drive roller / contact pressure roller

Support roller

Welding nozzle

Hot-air blower

Nozzle engagement lever

Main switch

Speciﬁcation plate

Mounting rail for accessories

Mounting rail for accessories storage

Auxiliary weight

Round belt

Tensioner for the round belt

Overlap guide

Material lifting device

Lever screw

Guide handle bracket

Overview of device parts

Figure: UNIPLAN 500

Figure: UNIPLAN 300

27 33

30 31 32

Power supply interruption

If the power supply fails, turn o the main switch and place the hot-air blower into the park position,

in order to avoid damage to the hot-air blower.

UNIPLAN 500 control panel

26 “Up” arrow key

27 “Down” arrow key

28 "Heating on/o" key

29 "Drive on/o" key

30 LED status display

31 "e-Drive"

32 Function display

33 Working display

34 Status display "area 1"

35 Status display "area 2"

Overview of the UNIPLAN 500 control panel

Function keys

Keyboard mode Current selection

Working display

Current selection

function display Current selection

Setup menu

Up (26)

Down (27)

Changes the position

within the working

display.

Switches from

function display to

working display.

Changes the position within

the Setup menu.

Heating

On/Off (28) Turns heating on/o Turns heating on/o No function

Drive

On/O (29) Turns heating on/o Turns heating on/o No function

Press "e-Dri-

ve" (31)

Set value is imple-

mented straight away

and the selection

jumps straight back to

the function display.

Selected

function is

executed.

Selection of the marked

position.

Rotate

"e-Drive"

(31)

Setting the desired

setpoints in 10 °C or

0.1 m/min incre-

ments.

Changing the

position in the

function display.

Changes the position within

the Setup menu

Setting the value of the

selected position

LED status display

Heating

The LED on the Heating "On/O" key (28) displays the respective condition of the heating.

LED status (30)

Heating On/O (28) Condition Cause

LED o Heating is turned o.

LED ﬂashes green Heating is turned on. Temperature

is not at setpoint.

LED continuously green Heating is turned on. Temperature

is at setpoint.

LED ﬂashes red Warning message for heating. See the Chapter Warning and er-

ror messages (UNIPLAN 500) 22 [8]

LED continuously red Error message for heating. See the Chapter Warning and er-

ror messages (UNIPLAN 500) 22 [8]

Drive

Warnings and error messages

LED status (30)

Drive On/O (29) Condition Cause

LED o Drive is turned o.

LED continuously green Drive is turned on.

LED continuously red The drive has an error. See the Chapter Warning and er-

ror messages (UNIPLAN 500) 22 [8]

If, during operation of the drive, a warning message occurs in the Status display “area 2”(35) or if there is

an error message in the working display (33), then this will be displayed as follows:

Heating and drive LEDs ﬂash green

simultaneously Error or warning See the Chapter Warning and er-

ror messages (UNIPLAN 500) 22 [8]

The LED on the Drive "On/O" key (29) displays the condition of the drive.

Display symbols for the UNIPLAN 500 status display

Display symbols of the function display

Status display "Area 1" (34) / left

Display symbols for the UNIPLAN 500 working display

Note regarding

undervoltage in the

power supply

Note regarding

overvoltage in the

power supply

Heating is turned onKey block is activated

Status display "Area 2" (35)

General Warning note

See the Chapter Warning and error

messages (UNIPLAN 500) 22 [8]

The Status display is subdivided into a left-hand and a right-hand area.

Proﬁle name

• Displays the name of the selected currently valid welding proﬁle (e.g. Basic).

• If a proﬁle name contains more than six characters, the ﬁrst six characters are shown ﬁrst, followed by the

remaining characters.

Voltage

• The current voltage is displayed alternating with the proﬁle name.

During operation, the set welding parameters (drive in m/min

or ft/min, temperature in degrees Celsius or Fahrenheit, air volume in percent and, if appli-

cable, information notes are displayed (see Application Mode: Displaying current values).

Use the Up/Down arrow keys (26 / 27) to switch between the welding parameters and

adjust the values individually by turning the "e-Drive" (31).

Symbol Meaning

Drive speed [m/min/ft./min]

Air temperature [°C/°F]

Air volume [%]

Information box

Ce manuel convient aux modèles suivants

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