IFM Electronic Efector 500 Manuel utilisateur

Operating instructions

Electronic manometer

PG28xx

704922 / 01 11 / 2010

Contents

1 Preliminary note ��3

1�1 Symbols used ��3

2 Safety instructions ��4

3 Functions and features ��4

3�1 Applications ��4

4 Function ��5

4�1 Processing of the measured signals ��5

4�2 Pressure monitoring / switching function ��5

4�3 Pressure monitoring / analogue function ��6

4�4 Customer-specific calibration ��7

5 Installation��8

6 Electrical connection ��9

7 Operating and display elements ��10

8 Menu �� 11

8�1 Menu structure: main menu �� 11

8�2 Explanation of the main menu ��12

8�3 Menu structure: level 2 (extended functions) ��13

8�4 Explanation of the menu level 2 ��14

9 Parameter setting ��15

9�1 General parameter setting ��15

9�2 Configuration of the digital display (optional) ��17

9�3 Set output signals ��18

9�3�1 Set output functions ��18

9�3�2 Set switching limits ��18

9�3�3 Scale analogue value for OUT2 ��18

9�4 User settings (optional) ��19

9�4�1 Carry out zero point calibration ��19

9�4�2 Set delay time for OUT1 ��19

9�4�3 Set switching logic for OUT1 ��19

9�4�4 Set damping for the switching signal ��19

9�4�5 Set damping for the analogue signal ��20

9�4�6 Calibrate curve of measured values ��20

1 Preliminary note

1.1 Symbols used

► Instruction

> Reaction, result

[…] Designation of pushbuttons, buttons or indications

→ Cross-reference

Important note

Non-compliance can result in malfunctions or interference�

Information

Supplementary note�

9�5 Service functions ��21

9�5�1 Read min/max values for system pressure ��21

9�5�2 Reset all parameters to factory setting ��21

10 Operation ��21

10�1 Read set parameters ��21

10�2 Error indications ��21

11 Scale drawing ��22

12 Technical data ��23

13 Setting ranges��25

14 Factory setting ��26

2 Safety instructions

• Please read this document prior to set-up of the unit. Ensure that the product is

suitable for your application without any restrictions.

• If the operating instructions or the technical data are not adhered to, personal

injury and/or damage to property can occur.

• Check the compatibility of the product materials (→12 Technical data) with the

media to be measured in all applications.

• Use in gases at pressures > 25 bar only after contacting the manufacturer ifm.

• The unit must only be installed in a process connection for G1 sealing cones

(e.g. ifm welding adapter, order no. E30013).

If the unit is installed in a 1“ thread without sealing cone, this will lead to seal

failure. Please use the PG27xx series in these applications.

• The device shall be supplied from an isolating transformer having a secondary

Listed fuse rated either

• a) max 5 amps for voltages 0~20 Vrms (0~28.3 Vp) or

• b) 100/Vp for voltages of 20~30 Vrms (28.3~42.4 Vp).

3 Functions and features

The unit monitors the system pressure in a plant.

3.1 Applications

Type of pressure: relative pressure

Order no.

Measuring range

(in brackets:

extended display range)

Permissible

overpressure

Bursting

pressure

bar PSI bar PSI bar PSI

PG2893 -1...25 (40) -14.4...362.7 (580.2) 100 1450 350 5070

PG2894 -1...10 (16) -14.5...145 (232) 50 725 150 2175

PG2895 -1...4 (6.4) -14.5...58 (92.8) 30 435 100 1450

PG2896 -0.124...2.5 (4) -1.8...36.27 (58.02) 20 290 50 725

PG2897 -0.05...1 (1.6) -0.73...14.5 (23.21) 10 145 30 435

PG2899 -1...1 (1.6) -14.5...14.5 (23.20) 10 145 30 435

mbar inH2O bar PSI bar PSI

PG2898 -12.4...250 (400) -5.0...100.4 (160.6) 10 145 30 435

PG2889 -5...100 (160) -2.0...40.15 (64.25) 4 58 30 435

Avoid static and dynamic overpressure exceeding the given overload pres-

sure by taking appropriate measures.

The indicated bursting pressure must not be exceeded.

Even if the bursting pressure is exceeded only for a short time, the unit

may be destroyed. ATTENTION: risk of injury!

Use in gases at pressures > 25 bar only after contacting the manufacturer ifm.

The unit can be operated at media temperatures up to 145°C (max. 1h) /

125°C (permanently). Therefore it is suitable for all standard cleaning and

sterilisation processes (CIP, SIP).

4 Function

4.1 Processing of the measured signals

• The unit generates 2 output signals according to the parameter settings.

OUT1 • Switching signal for system pressure limit value.

OUT2 • Analogue signal (4...20 mA, 20...4 mA).

• The unit displays the current system pressure.

Analogue display: circular scale with pointer

Digital display (alphanumeric display, 4 digits).

In addition, an LED ring with one of the following display options is available:

- Trend display (rising pressure / falling pressure).

- Display of set point and reset point.

- Maximum value memory and minimum value memory.

- Display of pulsating signals and pressure peaks.

The display function is set via the menu →9.2 / LED.

4.2 Pressure monitoring / switching function

OUT1 changes its switching state if it is above or below the set switching limits

(SP1, rP1). The following switching functions can be selected:

• Hysteresis function / normally open: [OU1] = [Hno] (→fig. 1).

• Hysteresis function / normally closed: [OU1] = [Hnc] (→fig. 1).

First the set point (SP1) is set, then the reset point (rP1) with the requested

difference.

• Window function / normally open: [OU1] = [Fno] (→fig. 2).

• Window function / normally closed: [OU1] = [Fnc] (→fig. 2).

The width of the window can be set by means of the difference between SP1

and rP1. SP1 = upper value, rP1 = lower value.

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1 2

P = system pressure; HY = hysteresis; FE = window

4.3 Pressure monitoring / analogue function

The analogue output can be configured: [OU2] defines whether the set measuring

range is provided as 4��20 mA ([OU2] = [I]) or as 20��4 mA ([OU2] = [InEG])�

Scaling can be set by means of the teaching process or by entering a value for the

ASP and AEP parameters�

• Teaching the analogue start point [tASP] or setting the parameter [ASP] defines

at which measured value the analogue signal is 4 mA (20 mA at [InEG])�

• Teaching the analogue end point [tAEP] or setting the parameter [AEP] defines

at which measured value the output signal is 20 mA (4 mA at [InEG])�

Minimum distance between [ASP] and [AEP] = 25 % of the final value of the

measuring range�

Factory setting Measuring range scaled

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P = system pressure , MAW = initial value / MEW = final value of the measuring range

: [OU2] = [I];

: [OU2] = [InEG]

In the set measuring range the output signal is between 4 and 20 mA ([OU2] = [I])

or between 20 and 4 mA ([OU2] = [InEG])�

It is also indicated:

• System pressure above the measuring range:

- Output signal 20 to 20�5 mA at [OU2] = [I]�

- Output signal 4 to 3�8 mA at [OU2] = [InEG]�

• System pressure below the measuring range:

- Output signal 4 to 3�8 mA at [OU2] = [I]�

- Output signal 20 to 20�5 mA at [OU2] = [InEG]�

4.4 Customer-specific calibration

The customer-specific calibration changes the curve of measured values com-

pared to the real measured values (shifting / change of the gradient; → 9�4�6

[CAL])�

• Two calibration points can be defined (CP1, CP2)� The two points are inde-

pendent of each other� They must be within the measuring range and not in the

extended display range�

• The zero point calibration [COF] influences the calibration of the curve of mea-

sured values� Recommendation: set [COF] to 0 (→ 9�4�1 [COF]), then calibrate

the curve of measured values�

After a change the calibration can be reset to factory setting (→ 9�5�2 [rES])�

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• P = measured pressure;

P‘ = modified measured value

• CP1 = calibration point 1;

CP1‘ = modified measured value for

CP1

• CP2 = calibration point 2;

1 = curve of measured values at factory

setting

• 2 = curve of measured values after

calibration

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• P = measured pressure;

P‘ = modified measured value

• CP1 = calibration point 1;

CP2 = calibration point 2;

CP2‘ = modified measured value for

CP2

• 1 = curve of measured values at factory setting

• 2 = curve of measured values after

calibration

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• P = measured pressure;

P‘ = modified measured value

• CP1 = calibration point 1;

CP1‘ = modified measured value for CP1

• CP2 = calibration point 2;

CP2‘ = modified measured value for CP2

• 1 = curve of measured values at factory setting

• 2 = curve of measured values after

calibration

5 Installation

Before installing and removing the unit: make sure that no pressure is ap-

plied to the system� Note: If 0% is displayed and no pointer is visible, this

does not mean that no pressure is applied to the system!

The unit must only be installed in a process connection for G1 sealing

cones (e�g� ifm welding adapter, order no� E30013)�

Installation in a process connection for a G1 sealing cones

► Insert the unit (A) into the process

connection (C), push the threaded

sleeve (B) towards the internal

thread of the process connection

and lightly screw it in�

► Orientate the unit, tighten the

threaded sleeve (B) with a spanner

and ensure that the unit is correctly

oriented while doing so�

Tightening torque 20 Nm��

Use in hygienic areas to EHEDG

► Make sure that the sensors are integrated into the system in accordance with

EHEDG�

After installation the analogue display can be rotated / adapted to the instal-

lation position� Use gloves to do so�

6 Electrical connection

The unit must be connected by a qualified electrician�

The national and international regulations for the installation of electrical

equipment must be adhered to�

Voltage supply according to EN 50178, SELV, PELV�

► Disconnect power�

► Connect the unit as follows:

OUT1 positive switching OUT1 negative switching

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Pin 1 Ub+

Pin 3 Ub-

Pin 4 (OUT1) • Binary switching output pressure monitoring

Pin 2 (OUT2) • Analogue output for system pressure

Core colours of ifm sockets:

1 = BN (brown), 2 = WH (white), 3 = BU (blue), 4 = BK (black)

7 Operating and display elements

Mode/

Enter Set

1: Analogue display

- Display of the current system pressure in bar and PSI or mbar and inH2O�

2: LED ring

- Display of set point and reset point�

- Trend display: rising pressure (5 LEDs below the pointer) / falling pressure (5 LEDs

above the pointer)�

- Maximum value memory or minimum value memory�

3: Indicator LEDs

- LED 1 = system pressure of the digital display in bar�

- LED 2 = system pressure of the digital display in mbar�

- LED 3 = system pressure of the digital display in PSI�

- LED 4 = system pressure of the digital display in inH2O�

- LED 6 = system pressure in % of the scaling (range ASP to AEP) or COF value in %�

- LEDs 5, 7 = not used�

- LED 8 = switching status OUT1 (lights if output 1 is switched)

4: Alphanumeric display, 4 digits

- Display of the current system pressure�

- Display of the parameters and parameter values�

5: Touch button Set*

- Setting of the parameter values (continuously by touching permanently; step by step by

touching briefly several times)�

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