HERO XTREME 200S PROGRAMMED FI Manuel utilisateur

PREFACE

This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature

is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of

India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in

conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when

the engine gets ON.

This booklet is your guide to the basic operation and maintenance of your new

Hero MotoCorp XTREME 200S PROGRAMMED FI. Please take time to read it carefully.

As with any fine machine, proper care and maintenance are essential for trouble-free

operation and optimum performance.

Your vehicle is conforming to latest (Bharat stage-VI norms) regulation for emission, safety &

noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are

environment friendly in nature.

Thank you for selecting a Hero MotoCorp XTREME 200S PROGRAMMED FI. We wish

you many miles of continued riding pleasure in the years ahead.

We at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with all applicable legislation including environment legislation and

strengthen the green supply chain.

Your Authorised Hero MotoCorp dealer will be glad to provide further information or

assistance and is equipped to handle your future service needs.

Let us make this world a safer, healthier and more environment friendly place.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS

CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY

OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY

PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN

PERMISSION FROM Hero MotoCorp Ltd.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE

AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR

CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.

NOTE

ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT

IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS

COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT

NOTICE. Hero MotoCorp Ltd ‘XTREME 200S ’ COMPLIES PROGRAMMED FI

WITH THE LATEST EMISSION NORMS.

Pg. No. Pg. No.

CONTENTS

SEAT LOCK 33

BRAKING 37

CLEANING AND WASHING THE VEHICLE 40

TIPS FOR HEALTHY ENVIRONMENT 13

•Instruments and Indicators 15

•Ignition switch 14

VEHICLE SPECIFICATION 7

•LCD panel 17

PART FUNCTION 14

HANDLEBAR SWITCHES CONTROL 28

SIDE STAND INDICATOR/SWITCH 30

ACCESSORIES & MODIFICATIONS 9

VEHICLE SAFETY 10

•Important Safety Information 10

ABS INDICATOR 29

HELMET HOLDER 33

FEATURES 20

VEHICLE VIEWS 2

ANTI-THEFT TIPS 9

•Protective Apparel 11

SAFE RIDING TIPS 12

VEHICLE IDENTIFICATION 1

FUEL TANK 32

PRE-RIDE INSPECTION 33

STARTING THE ENGINE 34

RIDING 36

PARKING/TOOL KIT/FIRST AID KIT 39

MAINTENANCE 40

CLEANING 47

SPARK PLUG INSPECTION 45

SAFETY PRECAUTION 41

ENGINE OIL 46

OIL FILTER SCREEN & CENTRIFUGAL FILTER

MAINTENANCE SCHEDULE 42

AIR CLEANER 49

VALVE CLEARANCE ADJUSTMENT 51

DRIVE CHAIN SLACKNESS 54

DRIVE CHAIN SLIDER INSPECTION 57

BRAKES 58

TUBELESS TYRES 63

NUT, BOLTS & FASTENERS 66

STOP LAMP SWITCH 70

SUSPENSION 60

THROTTLE OPERATION 53

WHEEL 61

HEADLAMP FOCUS ADJUSTMENT 70

CATALYTIC CONVERTER 71

FUSE REPLACEMENT 68

EVAPORATIVE EMISSION CONTROL SYSTEM 71

BATTERY 67

POLISHING OF VEHICLE 72

ENGINE OIL COOLER 49

MAIN/SIDE STAND LUBRICATION 63

CLUTCH LEVER FREE PLAY 52

BASIC TROUBLESHOOTING 73

NAVIGATION SIGNS 78

WARRANTY

ROAD SIGNS 76

HERO GENUINE PARTS

ZONAL/REGIONAL/AREA OFFICES

VIN: MBLLDU08#########

Model: XTREME 200S PROGRAMMED FI

VIN Engine

Variants

LDU08 MC20AK

Electric start/Front disc with ABS/Rear disc/Cast wheel

MBL LDU08 # # # #####

Manufacturer

code Vehicle

Description Model Year Plant

Code Month of

Manufacturing Production

Serial Number

Check

Digit

Engine No.: MC20AK########

MC20AK # # # #####

Engine

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

•For dealing with legal & insurance departments.

VIN and Engine No. may be required:

•During registration of the vehicle.

VEHICLE IDENTIFICATION

Engine No.

Location: Stamped on the lower side of the

left crankcase.

Vehicle Identification Number (VIN)

Location: Stamped on the right side of the

steering head tube.

MBLLDU08#########

MC20AK#

#######

FRONT VIEW

1. Front fender

3. Right position lamp

4. Front visor

2. Front right turn signal lamp 6. Left position lamp

7. Front left turn signal lamp

8. Oil cooler

5. Headlamp

*Accessories and features shown may not be part of standard fitment.

VEHICLE VIEWS

REAR VIEW

2. Tail/stop lamp

3. Licence plate lamp

1. Left rear turn signal lamp 4. Right rear turn signal lamp

5. Rear reflex reflector

6. Rear fender

*Accessories and features shown may not be part of standard fitment.

(1) Fuel tank cap

(2) High beam indicator

(6) Pass lamp switch

(4) Turn signal switch

(7) Rear view mirror

(8) LCD panel of Meter console. Refer

instruments and indicators (page 15)

for fuel gauge, speedometer and other

features of console

(9) Side stand indicator

(3) Horn switch

(10) Left turn signal indicator

(5) Clutch lever (14) Mode (M) and Set (S) buttons

(16) Front brake master cylinder/Reservoir

(11) Neutral indicator

(20) Electric starter switch

(17) Front brake lever

(12) Right turn signal indicator

(13) Programmed FI malfunction indicator

lamp (MIL)

(15) ABS indicator

(18) Throttle grip

(19) Engine stop/kill switch

(21) Ignition switch with key

TOP VIEW

*Accessories and features shown may not be part of standard fitment.

8 9 10 11 12 13 14 15 16

(4) Gear shift pedal

(5) Main stand

(2) Under cowl

(1) Side reflex reflector

(3) Starter motor (7) Side stand

(10) Rear grip

(9) Saree guard

(8) Pillion foot rest

(6) Rider footrest (11) Seat lock

(12) Left side cover

(13) Battery compartment (inside)

(15) Side faring

(14) Side stand switch

LEFT SIDE VIEW

*Accessories and features shown may not be part of standard fitment.

67 8 9

(1) Rear master cylinder

(2) Rear brake pedal

(3) Kick starter pedal

(4) Oil level dipstick

(5) Front caliper assembly

(7) Rear brake fluid reservoir

(6) Front disc

(8) Seat

(9) Fuse box

(10) Document, Tool kit/First aid kit

compartment

(11) Rear caliper assembly

(12) Exhaust muffler

(13) Rear disc

RIGHT SIDE VIEW

15 6

*Accessories and features shown may not be part of standard fitment.

234

SPECIFICATIONSITEM

Dimensions

Overall length

Overall width

Overall height

Wheelbase

Saddle height

Ground clearance

Kerb weight

2062 mm

778 mm

1106 mm

1338 mm

795 mm

165 mm

154.5 kg

Weight

VEHICLE SPECIFICATION

Engine oil

Fuel tank capacity

Hydraulic brake fluid

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

Spark plug

Spark plug gap

Valve clearance

Idle speed

Front suspension

Rear suspension

Caster angle

1360 ml at disassembly and 1170 ml at draining

12.8 litres

DoT-4/DoT-3

13.3 kW @ 8500 r/min

16.45 N-m @ 6500 r/min

66.5x57.5 mm

10:01

199.6 cc

NGK-CPR 8 EA9

0.8-0.9 mm

0.07 mm +0.01/-0.02

0.09 mm +0.01/-0.02

1400±100 r/min

Telescopic front forks with anti friction bush

Rectangular swingarm with mono shock

26°

Capacities

Engine

Intake (cold)

Exhaust (cold)

Chassis and suspension

Trail length 94 mm

Tyre size 100/80 17 52 P (Tubeless tyre)

130/70 R17 62 P (Radial tubeless tyre)

Front

Rear

Tyre pressure

2 2

1.75 kgf/cm (25 psi)/1.75 kgf/cm (25 psi)

2 2

1.96 kgf/cm (28 psi)/2.1 kgf/cm (30 psi)

Front (Rider/pillion)

Rear (Rider/pillion)

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