HERO MAESTRO EDGE Manuel utilisateur

PREFACE

Thank you for selecting a Hero MotoCorp MAESTRO EDGE vehicle. We wish you many

miles of continued riding pleasure in the years ahead.

We, at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with all applicable environment legislation and strengthen the green

supply chain.

This booklet is your guide to the basic operation and maintenance of your new

Hero MotoCorp MAESTRO EDGE vehicle. Please take time to read it carefully. As with any

fine machine, proper care and maintenance is essential for trouble-free operation and

optimum performance.

Your Authorised Distributor and Dealer(s) of the Distributor (”Dealer”) will be glad to provide

further information or assistance and is equipped to handle your future service needs.

Let us make this world a safer, healthier and more environment friendly place.

No: IB9A

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE

AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR

CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS

CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY

OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY

PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN

PERMISSION FROM Hero MotoCorp Ltd.

NOTE

CONTENTS

Pg. No.Pg. No.

VEHICLE IDENTIFICATION 1

VEHICLE SPECIFICATION 2

VEHICLE SAFETY 4

îImportant safety information 4

îProtective apparel 5

îLoad limits and guidelines 7

îAccessories and modifications 8

TIPS FOR HEALTHY ENVIRONMENT 9

VEHICLE VIEWS 10

PART FUNCTIONS 13

îInstruments and indicators 13

îOdometer/Tripmeter 14

îFuel gauge/Service reminder 14

îKeys 15

MAJOR COMPONENTS 16

îBrakes (integrated braking) 16

îFuel 17

îTyres (Tubeless) 19

ESSENTIAL INDIVIDUAL COMPONENTS 23

îIgnition switch 23

îRight handlebar controls 24

îLeft handlebar controls 24

FEATURES 24

îSteering lock 24

îFuel tank lid lock 25

îSeat lock/Helmet holder 25

îCenter compartment 26

îCenter compartment/Tool kit holder 26

îBoot lamp/Boot lamp switch 27

îUSB charger 27

îLuggage hooks/Front luggage hook 28

îRear luggage hook 28

îFront inner box (Optional) 28

îImmobilizer 29

îSide stand indicator 30

îSide stand switch/side stand (Optional) 30

îPillion footrest 31

BODY PARTS REMOVAL 31

îCenter compartment 31

îBody cover 32

îFront center cover 35

îFront cover 36

îRear view mirror/Headlamp case 37

îHeadlamp focus 38

OPERATIONS 38

îPre-ride inspection 38

îAnti-theft tips/Starting the engine 39

îRunning in/Riding 41

îParking/Steering lock 46

TOOL KIT 47

MAINTENANCE 47

îImportance of maintenance 47

îMaintenance safety/Safety precautions 48

îMaintenance schedule 49

îAir cleaner 52

îThrottle operation 53

îSecondary air supply system 53

îDrain tube/Engine oil 54

îEngine oil replacement/Oil strainer cleaning 55

îFinal drive oil replacement 56

îSpark plug 57

îIdle speed/Brake shoe wear 58

îBattery 59

îFuse replacement 60

îSide stand 61

îSuspension/Bulb replacement 62

îCleaning of vehicle 64

îWashing of vehicle 65

îPolishing of vehicle 66

STORAGE GUIDE 66

îStorage 66

îRemoval from storage/Catalytic converter 67

îAir suction valve 68

BASIC TROUBLESHOOTING 69

DELIVERY CERIFICATE

HERO GENUINE PARTS

JOBS APPLICABLE TO PERIODIC SERVICES

SERVICE RECORD SHEET

SERVICE ADVICE SHEET

OWNERSHIP RECORD AND DATA

VIN

VEHICLE IDENTIFICATION

Engine No.

Location: Stamped on the lower side of

the left crankcase.

Location: Stamped on the lower right side of

the frame, visible from the window provided

on right floor side cover.

XXXXABY

ZXYYYYY

VIN and Engine number may be required:

1. During registration of the vehicle.

2. For dealing with Legal & Insurance Departments.

MBLXXW01XYZXYYYYY

Model: Maestro EDGE

VIN Engine

Variant W01 AB

Cast wheel/Integrated brakes

MBL XXW01 Y Z X YYYYY

Manufacturer

code Vehicle

Description Model Year Plant

Code Month of

Manufacturing Production

Serial Number

Check

Digit

Engine No.: XXXXABYZXYYYYY

XXXXAB Y Z X YYYYY

Engine

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

VIN: MBLXXW01XYZXYYYYY

SPECIFICATIONSITEM

Dimensions

Overall length

Overall width

Overall height

Wheelbase

Saddle height

Ground clearance (Under cover)

Kerb weight

1841 mm

695 mm

1190 mm

1261 mm

775 mm

155 mm

110 Kg

Weight

Engine oil

Transmission oil

Fuel tank

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

0.80 litre at disassembly and 0.70 litre at draining

0.12 litre at disassembly

0.10 litre at draining

5.5 litres (Minimum)

6 kW (8 BHP) @ 7500 rpm

8.70 N-m @ 5500 rpm

50.0x56.5 mm

9.5:1

110.9 cc

Champion-PRZ 9 HC (Federal Mogul)

Capacities

Engine

Spark plug gap

Valve clearance

Idle speed

Front Suspension

Rear Suspension

Caster angle

0.6-0.7 mm

0.14±0.02 mm

1700±200 rpm

28°

Intake (cold)

Exhaust (cold)

Chassis and suspension

Spark plug

Chassis Type High rigidity under bone

Telescopic, hydraulic shock absorber

Unit swing with spring loaded hydraulic damper

Tyre size Front

Rear

90/90x12-54 J (Tubeless Tyre)

90/100x10-53 J (Tubeless Tyre)

VEHICLE SPECIFICATION

SPECIFICATIONSITEM

Primary reduction

Final reduction Variomatic drive, (2.53-0.8)

9.423 (50/20X49/13)

Transmission

Front/Rear brake Drum type

Battery 12V-4Ah ETZ-5 *MF Battery

Electricals

Internal expanding shoe type (Dia. 130 mm)

(Integrated braking)

Clutch system Dry, Automatic Centrifugal Clutch

Alternator 123 W

Starting System

Headlamp (High/Low)

Tail/Stop lamp

Kick/Electric Start

12V-35/35W Halogen Bulb-** MFR

12V-0.4W/1.6W

Turn signal lamp

Position lamp

Meter Illumination

12V-10Wx4 nos.(**MFR-Clear Lens-Amber bulb)

12V-5Wx2 nos. **MFR

LED

Turn signal indicator LED (2 nos.)

Hi Beam indicator

Licence plate

Side stand indicator

Fuse

LED

12V-5W

LED

10A

* MF stands for Maintenance Free

** MFR stands for Multi-Focal Reflector

VEHICLE SPECIFICATION

VEHICLE SAFETY

IMPORTANT SAFETY INFORMATION

Your vehicle can provide many years of

service and pleasure if you take responsibility

for your own safety and understand the

challenges you can meet on the road.

There is much that you can do to protect

yourself when you ride. You will find many

helpful recommendations through out this

manual. Following are a few that we consider

most important.

Always wear a helmet

It is a proven fact, Helmet significantly reduces

the number and severity of head injuries. So

always wear a helmet and make sure your pillion

rider does the same. We also recommend that

you wear eye protection, sturdy boots, gloves

and other protective gear (page 6).

Before riding your vehicle

Make sure that you are physically fit, mentally

focused and free of alcohol and drugs. Check

that you and your pillion are both wearing an

approved vehicle helmet and protective

apparel. Instruct your pillion on holding onto

the grab rail or your waist, leaning with you in

turns, and keeping their feet on the foot pegs,

even when the vehicle is stopped.

Take time to learn & practice your vehicle

Even if you have ridden other vehicles,

practice riding in a safe area to become

familiar with how this vehicle works and

handles, and to become accustomed to the

vehicle's size and weight.

Ride defensively

Always pay due attention to other vehicles

around you, and do not assume that other

drivers see you. Be prepared to stop quickly or

perform an evasive maneuver.

Make yourself easily visible

Some drivers do not see vehicles because they

are not looking for them. To make yourself

more visible, wear bright reflective clothing,

position yourself so that others can see you,

signal before turning or changing lanes, and

use horn which will help others to notice you.

Ride within your limits

Pushing the limits is another major cause of

vehicle accidents. Never ride beyond your

personal abilities or faster than conditions

demand. Remember that fatigue and

negligence can significantly reduce your ability

to make good judgements and ride safely.

Do not drink and ride

Riding under the influence of alcohol or drugs

is dangerous. Alcohol can reduce your ability

to respond to changing conditions and reduce

the reaction time. Do not drink and ride.

Keep your vehicle in safe condition

For safe riding, its important to inspect your

vehicle before every ride and perform all

recommended maintenance. Never exceed

load limits, and only use accessories that have

been approved by Hero MotoCorp for this

vehicle. See (page 7) for more details.

Helmets and eye protection

Your Helmet is your most important piece of

riding gear because it offers the best

protection against head injuries. A helmet

should fit your head comfortably and securely.

A bright coloured helmet can make you more

noticeable in traffic, as can reflective strips.

An open-face helmet offers some protection,

but a full-face helmet offers more. Always

were face shield or goggles to protect your

eyes and help your vision.

Additional riding gear

In addition to a helmet and eye protection, we

also recommend:

îSturdy boots with non-slip soles to help

protect your feet and ankles.

îLeather gloves to keep your hands warm

and help prevent blisters, cuts, burns, and

bruises.

îA two wheeler riding suit or jacket for

comfort as well as protection. Bright

coloured reflective clothing can help make

you more noticeable in traffic. Be sure to

avoid loose clothes that could get caught on

any part of your vehicle.

If you are involved in a crash

Personal safety is your first priority. If you or

anyone else has been injured, take time to

assess the severity of the injuries and whether

it is safe to continue riding. Call for emergency

assistance if needed. Also follow applicable

laws and regulations if another person or

vehicle is involved in the crash.

If you decide to continue riding, first evaluate

the condition of your vehicle. If the engine is

still running, turn it off. Inspect for fluid leaks,

check the tightness of critical nuts and bolts,

and check the handlebar, brake levers, brakes,

and wheels. Ride slowly and cautiously. Your

vehicle may have suffered damage that is not

immediately apparent. Have your vehicle

thoroughly checked at a qualified service

facility as soon as possible.

PROTECTIVE APPAREL

For your safety, we strongly recommend that

you always wear a helmet which should

conform as per your country standards, in

addition to eye protection, boots, gloves, long

pants and a long sleeve shirt or jacket

whenever you ride. Take care of loose/

hanging clothes while solo/pillion riding.

Although complete protection is not possible,

wearing proper gear can reduce the chance of

injury when you ride.

Following are suggestions to help you choose

proper riding gear.

îNot wearing a helmet increases the chance of

serious injury or death in a crash.

îBe sure you and your pillion always wear a

helmet, eye protection and other protective

apparel when you ride.

WARNING

PROTECTIVE APPAREL

Always wear HELMET

Wear bright or

reflective clothing

Wear a face shield or goggles

Shoes should be close fitting,

low heels and offer ankle protection

Wear gloves

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