HERO Passion Xpro Manuel utilisateur
PREFACE
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with and all applicable legislation including environment legislation
strengthen the green supply chain.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
Thank you for selecting a . We wish you many miles of Hero MotoCorp Passion Xpro
continued riding pleasure in the years ahead.
Let us make this world a safer, healthier and more environment friendly place.
Your Authorised dealer will be glad to provide further information or Hero MotoCorp
assistance and is equipped to handle your future service needs.
Your vehicle is conforming to latest (Bharat stage- norms) regulation for emission, safety & IV
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
. Please take time to read it carefully. As with any fine Hero MotoCorp Passion Xpro
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS
OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD
LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero
MotoCorp Ltd ‘Passion Xpro’ COMPLIES WITH THE LATEST EMISSION NORMS.
Pg. No.Pg. No.
CONTENTS
Pg. No.
VEHICLE IDENTIFICATION 1
VEHICLE VIEWS 2
VEHICLE SPECIFICATION 5
ACCESSORIES & MODIFICATIONS 7
ANTI-THEFT TIPS 7
VEHICLE SAFETY 8
STARTING THE ENGINE 22
•Important safety information 8
•Protective apparel 9
•Ignition switch 12
•Instruments and Indicators 13
FEATURES 15
TIPS FOR HEALTHY ENVIRONMENT 11
SEAT LOCK/HELMET HANGER 20
SIDE STAND INDICATOR/SWITCH 18
PRE-RIDE INSPECTION 21
FUEL VALVE 19
RIDING 23
PARKING 24
TOOL KIT/FIRST AID KIT 24
CLEANING AND WASHING OF VEHICLE 25
i3s (IDLE STOP START SYSTEM) 16
BRAKING 23
MAINTENANCE 25
PARTS FUNCTION 12
HANDLEBAR SWITCHES CONTROL 15
SAFE RIDING TIPS 10
FUEL TANK 18
MAINTENANCE SCHEDULE 27
SAFETY PRECAUTIONS 26
DRIVE CHAIN SLIDER INSPECTION 41
TUBELESS TYRES 49
SPARK PLUG INSPECTION 30
AIR CLEANER 33
BRAKES 41
AIR SUCTION VALVE (ASV) 57
POLISHING OF VEHICLE 57
ROAD SIGNS 60
VALVE CLEARANCE ADJUSTMENT 35
ENGINE OIL 30
OIL FILTER SCREEN & CENTRIFUGAL FILTER 32
CARBURETOR 35
CLUTCH LEVER FREE PLAY 37
DRIVE CHAIN SLACKNESS 39
THROTTLE OPERATION 38
SUSPENSION 46
WHEEL 46
MAIN/SIDE STAND LUBRICATION 49
NUTS, BOLTS & FASTENERS 52
BATTERY 53
FUSE REPLACEMENT 54
HEADLAMP FOCUS ADJUSTMENT 56
STOP LAMP SWITCH 55
CATALYTIC CONVERTER 56
EVAPORATIVE EMISSION CONTROL SYSTEM 57
BASIC TROUBLESHOOTING 58
HERO GENUINE PARTS
ZONAL/REGIONAL/AREA OFFICES
WARRANTY DETAILS
VEHICLE IDENTIFICATION
1
MBL JAW12 #
Manufacturer
code Vehicle
Description Model Year
#
Check
Digit
## #####
Plant
Code Month of
Manufacturing Production
Serial Number
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
MBLJAW12#########
JA06ET#
#######
VIN and Engine No. may be required:
2. For dealing with legal & insurance departments.
1. During registration of the vehicle.
Model: Passion Xpro
VIN
JAW12
JAW11
Engine
JA06ET
JA06ET
Variants
JA06ET # # # #####
Engine
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
Cast wheel/Electric start/Drum
Engine No.
Location: Stamped on the lower side of the
left crankcase.
Cast wheel/Electric start/Disc
VIN: MBLJAW12#########
Engine No.: JA06ET########
2
(7) Neutral indicator
(3) Clutch lever
(2) Turn signal switch
(4) Pass lamp switch
(5) Dimmer switch
(6) Rear view mirror
(1) Horn switch
(8) Left turn signal indicator
(9) High beam indicator
(10) i3s indicator
(11) Speedometer
(12) Side stand indicator (23) Leg guard
(17) Front brake lever
(14) Mode/Reset button
(18) Throttle grip
(16) i3s switch
(21) Ignition switch with steering lock
(15) Master cylinder (Optional)
(20) LCD panel
(13) Right turn signal indicator
(22) Fuel tank cap
(19) Electric starter switch
*Accessories and features shown may not be part of standard fitment.
TOP VIEW VEHICLE VIEWS
19
17
16
18
23
10
97 81112 14
13
10 15
4
3
2
1
6
5
21
20
22
3
(7) Main stand
(1) Air suction valve (inside)
(2) Fuel valve
(3) Carburetor
(5) Rider footrest
(4) Gearshift pedal
(6) Side stand switch
(10) Seat lock/Helmet hanger
(9) Saree guard with women
(11) Rear reflex reflector
pillion step
(8) Side stand
(12) Rear turn signal lamp
(13) Licence plate lamp
(14) Tail/Stop lamp
(19) Front reflex reflector
(16) Seat
(15) Rear grip
(17) Left side cover
(18) Front turn signal lamp
*Accessories and features shown may not be part of standard fitment.
LEFT SIDE VIEW
18
151617
12
11
13
14
1
19
8
6
2345710
19
(3) Brake fluid reservoir (For
#IBS) (inside)
(4) Kick starter pedal
(2) Rear master cylinder (For
#IBS) (inside)
(1) Pillion foot rest
(10) Front disc (Optional)
(9) Caliper (Optional)
(8) Oil level dipstick
(7) Rear brake pedal
(5) Rider footrest
(6) Starter motor (12) Headlamp
(13) Front visor
(14) Battery compartment (inside)
(15) Rear suspension
(16) Hugger fender (optional)
(11) Front suspension
#IBS- Integrated Braking System
*Accessories and features shown may not be part of standard fitment.
RIGHT SIDE VIEW
4
322 45678910
11
12
13
15
16
1
14
5
SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
1967 mm
768 mm
1080 mm
1249 mm
798 mm
165 mm
Weight
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil disassembly
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance (cold)
Idle speed
Front suspension
Rear suspension
1.25 liters at disassembly and 1.1 liters at draining
8.2 litres
1.3 litre (Usable)
163±1.75 ml
6.70 kW (9.11 Ps) @ 7500 r/min
0.92 kgf-m (9.0 N-m) @ 5500 r/min
53.0x49.5 mm
10:1
109.15 cc
0.6-0.7 mm
0.10 mm
0.12 mm
1500±100 r/min
Telescopic hydraulic shock absorbers
Swingarm with 5 step adjustable hydraulic
shock absorbers
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug NGK-CR7HSA, BOSCH-UR4AC
VEHICLE SPECIFICATION
Trail length 90.3 mm
Caster 26°
119 kg (Self/Cast/Disc)
118 kg (Self/Cast/Drum)
6
SPECIFICATIONSITEM
*MF stands for Maintenance Free
**MFR stands for Multi-Focal Reflector
LED
Tyre size 80/100x18-47P (Tubeless Tyre)
90/90x18-51P (Tubeless Tyre)
Front
Rear
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
Alternator
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal indicator
Position lamp
Hi beam indicator
Side stand indicator
Fuse
3.722 (67/18)
2.857 (40/14)
3.182 (35/11)
1.705 (29/17)
1.238 (26/21)
0.958 (23/24)
*MF Battery, 12V-3Ah/ETZ-4
120 r/min W @ 5000
20A,15Ax2
Transmission
Electricals
Cast wheel drum and disc
Cast wheel drum
Front wheel
Rear wheel
nd
2
Brakes Disc. Dia. 240 mm (Optional)
Dia. 130 mm (Internal Expanding Shoe Type)
Dia. 130 mm (Internal Expanding Shoe Type)
Front (Disc type)
Front (Drum type)
Rear (Drum type)
12V-35/35W Halogen bulb-**MFR
LED
LED
12V-5.0Wx2
LED
LED
LED
12V-10Wx4 (Amber bulb) with clear lens-**MFR
LED
i3s indicator
VEHICLE SPECIFICATION
Licence plate lamp 12V-5.0W
ACCESSORIES & MODIFICATIONS
Modifying your vehicle or using non-Hero
MotoCorp accessories can make your vehicle
unsafe. Before you consider making any
modifications or adding an accessory, be sure
to read the following information.
operation. Such changes could seriously
impair your vehicle's handling, stability and
braking, making it unsafe to ride. Removing or
modifying your lamps, mufflers, emission
control system or other equipment can also
make your vehicle illegal.
ANTI-THEFT TIPS
•Never park your vehicle in an isolated area.
Park as far as possible in a designated area.
•Enter your name, address and phone
number in this Owner's Manual and keep it
in your vehicle at all times. Many times
stolen vehicles are identified by information
in the Owner's Manuals that are still with
them.
•Park your vehicle in a locked garage
whenever possible.
•Use an additional anti-theft device of good
quality.
•Always lock the steering and never leave the
key in the ignition switch. This sounds
simple but people do forgets.
•Be sure the registration information for your
vehicle is accurate and correct.
_______________________________________________________
NAME: _____________________________________________
_______________________________________________________
_______________________________________________________
PHONE NO : _____________________________________
ADDRESS: _______________________________________
•Make sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or steering
travel, affect your riding position or interfere
with operating any controls.
•Do not pull a trailer or sidecar with your
vehicle. This vehicle was not designed for
these attachments, and their use can
seriously impair your vehicle's handling.
Accessories
•Be sure electrical equipment does not
exceed the 's electrical system vehicle
capacity (page 6). A blown fuse can cause a
loss of lights.
We strongly advise you not to remove any
original equipment or modify your vehicle in
any way that would change its design or
Modifications
•Improper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
•Follow all instructions in this owner's manual
regarding accessories and modifications.
WARNING
!!
7
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