Graco 255348 Manuel utilisateur

312865H

ENG

INSTRUCTIONS

SDM5 & SDM15 (Manual);

SDP5 & SDP15 (Preset)

Meters

For metered dispense of oils and 50:50 antifreeze/water mix fluids. For professional use

only.

Not for use in explosive atmospheres.

Maximum Working Pressure: 1500 psi (10 MPa, 103 bar)

Maximum Working Pressure (50:50 antifreeze/water mix): 900 psi (6.2 MPa, 62 bar)

Maximum Flow Rate:14 gpm (53 lpm)

List of Models page 2

Important Safety Instructions

Read all warnings and instructions in this

manual. Save these instructions.

NOTICE

This dispense valve is designed to dispense

petroleum-based lubricants and antifreeze only.

Do not dispense windshield washer solvent with

this dispense valve.

ti11821

Preset Meter shown

US Patent No: D594,490S

India Patent No: 219652

Korea Patent No: 30-555779

Taiwan Patent No: D130836

Models

2312865H

Models

SDM5 Manual Dispense Electronic Meters

SDM15 Manual Dispense Electronic Meters

SDP5 Preset Dispense Electronic Meters

Model

Number Swivel Extension Description Nozzle Fluid Type

255348 1/2” npt(f) Flexible Extension Automatic, non-drip, quick close Oil

255349 1/2” npt(f) Gear Lube Extension None-drip, quick close Gear Lube

255350 1/2” npt(f) Rigid Extension Automatic, non-drip, quick close Oil

255802 1/2” npt(f) Rigid Extension Automatic, non-drip, quick close Anti-freeze

255803 1/2” npt(f) Flexible Extension Automatic, non-drip, quick close Anti-freeze

Model

Number Swivel Extension Description Nozzle Fluid Type

255800 3/4” npt(f) Rigid Extension Automatic, non-drip, quick close Oil

255801 3/4” npt(f) Flexible Extension Automatic, non-drip, quick close Oil

255836 1/2” npt(f) Rigid Extension Automatic, non-drip, quick close Oil

255837 1/2 npt(f) Flexible Extension Automatic, non-drip, quick close Oil

Model

Number Swivel Extension Description Nozzle Fluid Type

255200 1/2” npt(f) Rigid Extension Automatic, non-drip, quick close Oil

255351 1/2” npt(f) Flexible Extension Automatic, Non-drip, quick close Oil

255352 1/2” npt(f) Gear Lube Extension Non-drip, quick close Gear Lube

255355 1/2” npt(f) Rigid Extension Automatic, non-drip, quick close Anti-freeze

255356 1/2” npt(f) Flexible Extension Automatic, non-drip, quick close Anti-freeze

Models

312865H 3

SDP15 Preset Dispense Electronic Meters

Model

Number Swivel Extension Description Nozzle Fluid Type

255353 3/4” npt(f) Rigid Extension Automatic, non-drip, quick close Oil

255354 3/4” npt(f) Flexible Extension Automatic, non-drip, quick close Oil

256838 1/2” npt(f) Rigid Extension Automatic, non-drip, quick close OIl

256839 1/2” npt(f) Flexible Extension Automatic, non-drip, quick close Oil

Warnings

4312865H

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back

to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where

applicable.

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may

look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispense valve at anyone or at any part of the body.

• Do not put your hand over the end of the dispense nozzle.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information

about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-

facturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

BATTERY SAFETY

The battery may leak, explode, cause burns, or cause an explosion if mishandled:

• You must use the battery type specified for use with the equipment.

• Sparking can occur when changing batteries. Only replace the battery in a non-hazardous location,

away from flammable fluids or fumes.

• Handle and dispose of battery properly - do not short circuit, charge, force over discharge, disas-

semble, crush, penetrate, incinerate, or heat the battery to a temperature exceeding 185° F (85° C).

Warnings

312865H 5

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be

aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Ground all equipment in the work area.

• Use only grounded hoses.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

WARNING

Installation

6312865H

Installation

Typical Installations (FIG. 1)

The typical installation shown in FIG. 1 is only a guide. It

is not a complete system design. Contact your Graco

distributor for assistance in designing a system to suit

your needs.

Mounting Bracket (FIG. 2)

Mounting Bracket Kit 249440 is available for resting the

dispense valve on a console.

Drum Mount Bracket (FIG. 3)

Mounting Bracket 15B750 is available for resting the

dispense valve on a drum.

NOTICE

The dispense valve is not designed for in-line

installation. Do not install with a shutoff valve on the

outlet side of the meter. Such installation could result in

damage to the meter housing cover.

FIG. 1

ITEM DESCRIPTION

A Electronic metered dispense valve

B Fluid shut-off valve

CHose

D Hose reel fluid inlet hose

E Hose reel

A Thermal Relief Kit (not shown) is required. The kit

required will vary by pump selected. See Parts, page 40 for

a list of available kits.

ti11010a

FIG. 2

FIG. 3

ti11822

ti11823

Installation

312865H 7

Pressure Relief Procedure

This equipment will stay pressurized until the pressure

has been manually relieved. To reduce the risk of

serious injury from pressurized fluid, accidental spray

from the dispense valve or splashing fluid, follow this

Pressure Relief Procedure when ever you:

• Are instructed to relieve pressure.

• Check, clean or service any system equipment.

• Install or clean fluid nozzles or filter.

1. Turn off power supply to the pump or close

upstream ball valve.

2. Trigger the dispense valve into a waste container to

relieve pressure.

3. Open any bleed-type master air valves and fluid

drain valves in the system.

4. Leave the drain valve open until you are ready to

pressurize the system.

Grounding

The equipment must be grounded. Grounding reduces

the risk of static and electric shock by providing an

escape wire for the electrical current due to static build

up or in the event of a short circuit.

Pump: Follow manufacturer’s recommendations.

Air and fluid hoses: Only use electrically conductive

hoses. Check electrical resistance of hoses. If total

resistance to ground exceeds 29 megohms, replace

hose immediately.

Air compressor: Follow manufacturer’s

recommendations.

Fluid supply container: Follow local code.

To maintain grounding continuity when flushing or

relieving pressure: hold a metal part of the dispense

valve firmly to the side of a grounded metal pail, then

trigger the valve.

Pre-Installation Procedure

1. Relieve pressure, page 7.

2. Close the shut-off valve (B, FIG. 1).

3. Ground the hose and reel or console, page 7. Leave

at least two threads bare when using PTFE tape.

The bare threads ensure a ground is maintained.

Installation Procedure

Flushing

If this is an existing installation, go to Installing Meter

section, page 8. The following procedure, Steps 1-5 are

the Flushing Procedure.

1. Close the fluid shut-off valve (B, FIG. 1, page 6) at

each dispense position.

2. Make sure:

• main fluid outlet valve at the pump is closed,

• air pressure to the pump motor is adjusted,

and

• air valve is open.

FIRE HAZARD: Conductive metal surfaces on the

meter must not make contact with any positively

charged metal surface, including (but not limited to),

the starter solenoid terminal, alternator terminal or

battery terminal. Such contact could cause electrical

arcing and a fire.

NOTICE

• If this is a new installation or if the fluid lines are

contaminated, flush the lines before you install the

metered valve. Contaminated lines could cause the

valve to leak.

• Never dispense compressed air with meter. Doing

so will damage meter.

Installation

8312865H

3. Slowly open the main fluid valve.

a. Place the hose end (with no dispense valve

connected) into a container for waste oil.

b. Secure the hose in the container so it will not

come out during flushing.

c. If you have multiple dispense positions, first

flush the dispense position farthest from the

pump and work your way toward the pump.

4. Slowly open the shut-off valve (B) at the dispense

position. Flush out a sufficient amount of oil to

ensure that the entire system is clean; then close

the valve.

5. Repeat Step 4 at all other positions.

Installing Meter (FIG. 4

)

1. Relieve pressure, page 7.

2. Slide the swivel boot (32) back, over the hose, small

end first, to access the swivel fitting (a).

3. Apply thread sealant to the male threads of the hose

fitting. Thread the hose fitting into the meter swivel

(31). Use two wrenches to tighten securely (FIG. 4).

Installing Tube Extension (FIG. 5)

a. Loosen nut (a) until it is completely off tube

threads.

b. Thread extension (20) into housing (b) until it

bottoms out.

c. Align extension (20) with meter housing and

handle (c).

d. Firmly tighten nut (a).

FIG. 4

Make sure you let the sealant cure to the manufac-

turer’s recommendations before circulating fluid

through the system.

ti10983a

FIG. 5

NOTICE

Do not use PTFE tape or thread sealant on threads of

extension tube (20). This could cause the fitting to

leak.

ti10615A

Installation

312865H 9

Installing Nozzle (FIG. 6)

a. Thread new nozzle (33) onto extension (20).

b. With an open-end adjustable wrench on flats of

nozzle bushing, tighten firmly.

2. Open automatic twist lock nozzle and all fluid

shut-off valves. Start pump to pressurize system.

See Operation Screens, Dispensing in either the

Manual or Preset Mode instructions beginning on

page 19 for complete meter operation information.

3. To ensure dispensing accuracy, purge all air from

the fluid lines and dispense valve before you use it.

4. Set the system flow to the desired flow rate.

FIG. 6

•Only tighten nozzle with wrench on flats of the

nozzle bushing.

•Do not disassemble the bushing from

nozzle. Disassembly will affect performance of

the nozzle.

NOTICE

Do not trigger meter when nozzle is closed. Fluid

will build up behind the nozzle, leak from the nozzle,

and unexpectedly be expelled when the nozzle is

opened. If you do accidentally trigger the meter with

the nozzle closed, point the nozzle into a waste

bucket and open the nozzle to relieve pressure and

expel the built up fluid.

ti10615A

Meter Overview

10 312865H

Meter Overview

Navigation and Modes

5-Way Menu Navigation Button (FIG. 7)

• Includes 4 direction ARROWS (UP, DOWN, LEFT,

RIGHT) and a center, ENTER button.

• Pressing the direction ARROWS allows user to

easily scroll through menus. To select/store your

selection, you must press the center, ENTER

button.

• Pressing and holding a direction ARROW down

allows user to scroll through menus quickly.

Meter Display

Adjusting Screen Contrast using ARROWS

On the Setup Home Screen (page 11), use the LEFT

and RIGHT ARROWS to adjust the screen contrast.

•Darken the Screen: Press the RIGHT ARROW

multiple times.

•Brighten the Screen: Press the LEFT ARROW

multiple times.

Asleep/Awake Mode

•Asleep: Battery-saving mode. The display goes

blank after 2 minutes of inactivity during normal

operation. Unit continues to keep track of amount

dispensed while the display is asleep.

•Awake:Display comes awake from sleep mode

when you press any ARROW or the ENTER button

or when you squeeze the trigger to dispense fluid.

Locking and Unlocking Trigger

The Preset Meters only, include a locking trigger feature

that allows the user to lock the trigger in the dispense

position as shown in FIG. 8. To release the lock, firmly

squeeze the trigger to the handle.

Preset Meters Only

FIG. 7

ti11824 5-Way Menu

Navigation Button

FIG. 8

Unlocked

Locked

Ce manuel convient aux modèles suivants

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