Emerson Rosemount 3051S Series Guide de configuration

Manual Supplement

00809-0100-4851, Rev AA

2017

Rosemount™ 3051S Series of Instrumentation

High Pressure Solutions

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23

Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 24

Safety Instrumented Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25

Advanced HART Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25

Specifications and Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 26

Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 52

Manual Supplement

00809-0100-4851, Rev AA

Rosemount 3051S High Pressure

2017

Rosemount 3051S High Pressure

Section 1 Introduction

1.1 Using this manual

This manual is intended to be used as a supplement to the Rosemount 3051S Reference Manuals. Since

the Rosemount 3051S High Static Differential Pressure Transmitter (Rosemount 3051SHP) and

Rosemount 3051S utilize similar components, certain sections of this manual will be linked to the

corresponding Rosemount 3051S Reference Manual section. Any information that differs from the

Rosemount 3051S product will be covered within this manual.

The sections in this manual provide information on installing, operating, and maintaining the

Rosemount 3051SHP. The sections are organized as follows:

Section 1: Introduction provides an introduction to the pressure transmitter, how to use the manual,

models covered by this manual, and other support information for the transmitter.

Section 2: Installation contains instructions for mounting the transmitter, connecting it to the

process, and wiring the transmitter.

Section 3: Configuration provides instruction on commissioning and operating Rosemount

3051SHP transmitters from a bench computer or a hand held field device. Information on software

functions, configuration parameters, and on line variables are also included.

Section 4: Operation and Maintenance contains techniques to maintain the transmitter, and

disassembly/assembly directions.

Section 5: Troubleshooting provides troubleshooting techniques for the most common operating

issues.

Section 6: Safety Instrumented Systems contains identification, commissioning, maintenance, and

operations information for the Rosemount 3051SHP SIS Safety Transmitter.

Section 7: Advanced HART Diagnostics contains procedures for installation, configuration, and

operation of the Rosemount 3051SHP HART Diagnostics option.

Section 8: Specifications and Reference Data supplies reference and specification data, as well as

ordering information.

Section 9: Product Certifications contains intrinsic safety approval information, European ATEX

directive information, and approval drawings.

1.2 Product recycling/disposal

Recycling of equipment and packaging should be taken into consideration and disposed of in accordance

with local and national legislation/regulations.

Manual Supplement

00809-0100-4851, Rev AA

Rosemount 3051S High Pressure

2017

Rosemount 3051S High Pressure

Section 2 Installation

NOTICE

This section provides basic guidelines for Rosemount 3051SHP. It does not provide instructions for

configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof, Flameproof, or

intrinsically safe (I.S.) installations. This manual is also available electronically on

Emerson.com/Rosemount.

Shipping considerations for wireless products

The unit was shipped to you without the power module installed. Remove the power module prior

to shipping the unit.

Each power module contains two “C” size primary lithium batteries. Primary lithium batteries are

regulated in transportation by the U.S. Department of Transportation, and are also covered by IATA

(International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD

(European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to

ensure compliance with these or any other local requirements. Consult current regulations and

requirements before shipping.

Explosions could result in death or serious injury.

Installation of this transmitter in an explosive environment must be in accordance with the

appropriate local, national, and international standards, codes, and practices. Review “Product

Certifications” on page 52 for any restrictions associated with a safe installation.

Before connecting a HART®-based communicator in an explosive atmosphere, make sure the

instruments in the loop are installed in accordance with intrinsically safe or non-incendive field

wiring practices.

In an Explosion-proof/Flameproof installation, do not remove the transmitter covers when power is

applied to the unit.

Process leaks may cause harm or result in death.

To avoid process leaks, ensure secure connection with coned-and-threaded connection.

Electrical shock can result in death or serious injury.

Avoid contact with the leads and the terminals. High voltage that may be present on leads can cause

electrical shock.

Conduit/cable entries

Unless marked, the conduit/cable entries in the transmitter housing use a 1/2–14 NPT thread form.

Entries marked “M20” are M20 x 1.5 thread form. On devices with multiple conduit entries, all

entries will have the same thread form. Only use plugs, adapters, glands, or conduit with a

compatible thread form when closing these entries.

When installing in a hazardous location, use only appropriately listed or Ex certified flameproof/dust

plugs, adapters, or glands in cable/conduit entries.

Manual Supplement

00809-0100-4851, Rev AA

Rosemount 3051S High Pressure

2017

Rosemount 3051S High Pressure

2.1 System readiness

Note

The system readiness information is for the selectable HART 5/HART 7 Advanced Diagnostics (option code DA2)

version of the transmitter only.

2.1.1 Confirm HART Revision capability

If using HART based control or asset management systems, confirm the HART capability of those

systems prior to transmitter installation. Not all systems are capable of communicating with HART

Revision 7 Protocol. This transmitter can be configured for either HART Revision 5 or 7.

For instructions on how to change the HART revision of your transmitter, see the Rosemount 3051S

Reference Manual.

2.1.2 Confirm correct device driver

Verify the latest device driver (DD/DTM™) is loaded on your systems to ensure proper

communications.

Download the latest device driver at Emerson.com or FieldCommGroup.org.

Table 1-1 provides the information necessary to ensure you have the correct device driver and

documentation for your device.

Wireless/power module considerations

The power module may be replaced in a hazardous area. The power module has surface

resistivity greater than one gigaohm and must be properly installed in the wireless device

enclosure. Care must be taken during transportation to and from the point of installation to

prevent electrostatic charge build-up.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following

conditions. This device may not cause harmful interference. This device must accept any

interference received, including interference that may cause undesired operation. This device

must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.

Table 1-1. Device Revisions and Files

Identify device Find device driver

Review

instructions Review functionality

Software

release

date

NAMUR

software

revision(1)

HART

software

revision(2)

HART

universal

revision

Device

revision(3)

Manual

document

number Changes to software

Apr-16 1.0.0 20 7 4 00809-0100-4801 HART Revision 5 and 7

selectable

5 3

Oct-10 N/A 12 5 3 00809-0100-4801 Added Power Advisory,

mA Output,

Power Consumption,

Coefficient of Variation

Manual Supplement

00809-0100-4851, Rev AA

Rosemount 3051S High Pressure

2017

Rosemount 3051S High Pressure

2.2 Mount the transmitter

2.2.1 Liquid flow applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

2.2.2 Gas flow applications

1. Place taps in the top or side of the line.

2. Mount beside or above the taps.

Note

Bracket required to support the transmitter and the 1/4-in. tubing going into the transmitter.

May-07 N/A 7 5 2 00809-0100-4801 Update Statistical Process

Monitoring Capability

Sep-06 N/A 4, 5, 6 5 1 00809-0100-4801 N/A

1. NAMUR software revision is located on the hardware tag of the device. In accordance with NE53, revisions of the least significant level X (of

1.0.X) do not change functionality or operation of the device and will not be reflected in the review functionality column.

2. HART software revision can be read using a HART capable configuration tool.

3. Device driver file names use Device and DD Revision, e.g. 10_01. HART Protocol is designed to enable legacy device driver revisions to

continue to communicate with new HART devices. To access new functionality, the new device driver must be downloaded. It is

recommended to download new device driver files to ensure full functionality.

Table 1-1. Device Revisions and Files

Identify device Find device driver

Review

instructions Review functionality

Manual Supplement

00809-0100-4851, Rev AA

Rosemount 3051S High Pressure

2017

Rosemount 3051S High Pressure

2.2.3 Using a mounting bracket

The images below provide instructions on how to properly mount the transmitter using the Emerson™

provided mounting brackets. Use only bolts provided with the transmitter or sold as Emerson spare

parts. Bolts should be tightened to a torque of 125 in-lb.

2.2.4 Environmental seal for housing

Thread sealing (PTFE) tape or paste on male threads of conduit is required to provide a water/dust tight

conduit seal and meets requirements of NEMA®Type 4X, IP66, and IP68. Consult factory if other Ingress

Protection ratings are required.

For M20 threads, install conduit plugs to full thread engagement or until mechanical resistance is met.

Note

IP 68 is not available with wireless output.

2.2.5 Installing high pressure coned and threaded connection

The transmitter comes with an autoclave connection designed for high pressure applications. Follow the

steps below to properly connect the transmitter to your process:

1. Apply a small amount of process-compatible lubricant to the gland nut threads.

2. Slip the gland nut onto the tube, then thread the collar onto the tube end (the collar is reverse

threaded).

3. Apply a small amount of process-compatible lubricant applied to the tube cone to help prevent

galling and facilitate sealing. Insert the tubing into the connection and tighten gland nut finger

tight.

Panel mount Pipe mount

Housings

PlantWeb™Junction box Remote mount display

Manual Supplement

00809-0100-4851, Rev AA

Rosemount 3051S High Pressure

2017

Rosemount 3051S High Pressure

4. Tighten the gland nut to a torque of 25 ft-lb.

Note

A weep hole has been designed into the transmitter for safety and leak detection. If fluid begins to leak from the

weep hole after torquing, isolate the process pressure, disconnect the transmitter, and reseal until the leak is

resolved.

All Rosemount 3051SHP Transmitters come with 316L SST tagging.

2.2.6 Wireless considerations (if applicable)

Power up sequence

The power module should not be installed on any wireless device until the Emerson Smart Wireless

Gateway (Gateway) has been installed and functioning properly. See “Power up transmitter” on page 11

for more details.

Antenna position

Position the antenna vertically, either straight up or straight down (see Figure 1-1 on page 7). The

antenna should be approximately 3 ft. (1 m) from any large structure or building to allow clear

communication to other devices.

Figure 1-1. Antenna Position

High gain, remote antenna mounting instructions (WN wireless

option only)

The high gain, remote antenna option provides flexibility for mounting the transmitter based on wireless

connectivity, lightning protection, and current work practices (see Figure 1-2 on page 9).

Manual Supplement

00809-0100-4851, Rev AA

Rosemount 3051S High Pressure

2017

Rosemount 3051S High Pressure

The high gain, remote mount antenna kit includes coaxial sealant for the cable connections for the

lightning arrestor and antenna.

Find a location where the remote antenna has optimal wireless performance. Ideally this will be 15–25 ft.

(4,6–7,6 m) above the ground or 6 ft. (2 m) above obstructions or major infrastructure. To install the

remote antenna use the following procedure:

1. Mount the antenna on a 1.5- to 2-in. pipe mast using the supplied mounting equipment.

2. Connect the lightning arrestor directly to the top of the transmitter.

3. Install the grounding lug, lock washer, and nut on top of lightning arrestor.

4. Connect the antenna to the lightning arrestor using the supplied LMR-400 coaxial cable ensuring the

drip loop is not closer than 1 ft. (0,3 m) from the lightning arrestor.

5. Use the coaxial sealant to seal each connection between the wireless field device, lightning arrestor,

cable, and antenna.

6. Ensure the mounting mast and lightning arrestor are grounded according to local/national electrical

code.

Any spare lengths of coaxial cable should be placed in 12-in. (0,3 m) coils.

When installing the remote mount antenna for the transmitter, always use established safety

procedures to avoid falling or contact with high-power electrical lines.

Install remote antenna components for the transmitter in compliance with local and national

electrical codes and use best practices for lightning protection.

Before installing consult with the local area electrical inspector, electrical officer, and work area

supervisor.

The remote antenna option is specifically engineered to provide installation flexibility while

optimizing wireless performance and local spectrum approvals. To maintain wireless performance

and avoid non-compliance with spectrum regulations, do not change the length of cable or the

antenna type.

If the supplied remote mount antenna kit is not installed per these instructions, Emerson is not

responsible for wireless performance or non-compliance with spectrum regulations.

Manual Supplement

00809-0100-4851, Rev AA

Rosemount 3051S High Pressure

2017

Rosemount 3051S High Pressure

Figure 1-2. Rosemount 3051SHP with High Gain, Remote Antenna

A. Lightning arrestor

B. Antenna

C. Mounting mast

D. Drip loop

Note: Weather proofing is required!

The remote mount antenna kit includes coaxial sealant for weather proofing the cable connections for the lightning

arrestor, antenna, and the transmitter. Coaxial sealant must be applied to guarantee performance of the wireless

field network. See Figure 1-3 for details on how to apply coaxial sealant.

Figure 1-3. Applying Coaxial Sealant to Cable Connections

2.3 Consider housing rotation

To improve field access to wiring or to better view the optional LCD display:

1. Loosen the housing rotation set screw.

2. First rotate the housing clockwise to the desired location. If the desired location cannot be achieved

due to thread limit, rotate the housing counter clockwise to the desired location (up to 360° from

thread limit).

3. Retighten the housing rotation set screw up to 30 in-lb.

4. For wireless, consider access to the power module when selecting housing rotation.

Manual Supplement

00809-0100-4851, Rev AA

Rosemount 3051S High Pressure

2017

Rosemount 3051S High Pressure

Figure 1-4. Transmitter Housing Set Screw

A. Housing rotation set screw (3/32-in.)

Note

Do not rotate the housing more than 180° without first performing a disassembly procedure. Over-rotation may

sever the electrical connection between the sensor module and the feature board electronics.

2.4 Set switches and jumpers

If alarm and security adjustment option is not installed, the transmitter will operate normally with the

default alarm condition alarm “high” and the security “off”.

1. Do not remove the transmitter covers in explosive atmospheres when the circuit is live. If the

transmitters is live, set the loop to manual and remove power.

2. Remove the electronics compartment cover. On the PlantWeb housing the cover is opposite the

field terminals side, or on the junction box housing remove the terminal block cover. Do not remove

the housing cover in explosive environments.

3. On the PlantWeb housing, slide the security and alarm switches into the preferred position by using

a small screwdriver (an LCD display or an adjustment module must be in place to activate the

switches). On the junction box housing pull the pins out and rotate 90° into desired position to set

the security and alarm.

4. Reinstall the housing cover so that metal contacts metal to meet explosion-proof requirements.

Figure 1-5. Transmitter Switch and Jumper Configuration

A. Meter/adjustment module

B. Security

C. Alarm

PlantWeb Junction box

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