Elcometer 456 Manuel utilisateur

Elcometer 456

Dry Film Thickness Gauge

User Guide

CONTENTS

Section Page

1 Gauge Overview and Box Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 Using the Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

4 Connecting Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

5 Taking a Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

6 Calibrating the Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

7 Calibration Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

8 Batching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

9 Menu Structure - Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

10 Menu Structure - Standard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

11 Menu Structure - Basic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

12 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

These Operating Instructions are a short USER GUIDE only.

A full Operating Instruction Manual is available for download at www.elcometer.com

Key : The Elcometer 456 is available in 3 models. This USER GUIDE is written for the TOP model. Where applicable the

BASIC and STANDARD models are referenced by :

B = Basic S = Standard T = Top

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1 GAUGE OVERVIEW AND BOX CONTENTS

Gauge OverviewEn

1. Screen

2. LED Indicator (red/green)

3. Multifunction Soft Keys

4. Battery Compartment

5. ON/OFF Key

6. Wrist Strap Connection

7. Probe or Separate Probe Connection

8. Data Output Socket (RS232)

Box Contents

• Elcometer 456 Coating Thickness Gauge

• Software (S & T models only)

• Carry Pouch

• Wrist Strap

• 2 x AAA Batteries

• Measurement Foils (Integral gauges only)

2www.elcometer.com

English

2 USING THE GAUGE

1. Mean ( ) 10. Press to access BATCH information ()

2. Bluetooth ON ( )11.4Softkeys

3. Battery life ( )12.Press to access CALibration routine

4. Substrate Automatic Recognition ( )13.Batch Number currently in use ()

5. Substrate type ( /)14.Dry Film Thickness Value

6. Surface Condition ( )15.Upper and Lower limits ( )

7. Unit of measurement (µm)16.Standard Deviation ( )

8. Press to access MENU 17. Number in Batch ( )

9. Press to access STATS 18. Coefficient of Variation ( )

For all other symbols select MENU/ABOUT/HELP

18 1

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3 GETTING STARTED

1. Press ON/OFF button

2. Select language using arrow soft keys

3. Follow on screen menu

Note: In order to maximise the reading display, the softkey functions

are hidden. To display these functions press any softkey

Note: To access language menu press and hold both left softkey and ON/OFF key

4 CONNECTING PROBE

(Separate probe gauges only)

1. For separate probes slide probe collar downwards to both

connect and release the probe from gauge

2. For PINIP probes push and turn clockwise to connect the

probe. Turn anticlockwise and pull to release the probe

from the gauge

4www.elcometer.com

English

5 TAKING A READING

1. Place probe perpendicularly on coated surface for one second to take a

reading

2. For subsequent readings, remove and then replace the probe on coated

surface

Note: The gauge will automatically switch off if inactive for the period defined in

MENU/SETUP/AUTO SWITCH OFF

Note: - - -indicates reading outside range of probe

6 CALIBRATING THE GAUGE

1. Press CAL soft key

2. Follow on-screen instructions

3. When prompted place probe on centre of selected foil

4. For alternative calibration methods select MENU/CAL METHOD -

See Figure 1

Note: Not allmethodsareavailablefor all gauge types. See “Calibration

Methods” page 5

90°

Figure 1.

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7 CALIBRATION METHODS

Calibration Type Description

• Smooth (B/S/T) Calibration method for measurement on smooth substrates using

both zero and a user defined foil thickness

• 2-point (B/S/T)

• Rough (B/S/T) Calibration method for measurement on roughened substrates using

two known foil thicknesses

• Special Substrate (B/S/T) Calibration method for measurement on non-standard substrates

using two known foil thicknesses

• Zero Offset (B/S/T)

• Set Offset (B/S/T)

• ISO 19840 (S/T)

• SSPC 2004 (S/T)

Calibration method for measurement when the substrate roughness

is unknown. A user defined offset is applied to the gauge to provide

a close estimate of the unknown profile

• Swedish (S/T) As 2-point calibration but according to the annex of ISO 19840

• Australian (S/T) As Zero Offset but where ‘user defined offset’ is calculated as 1/3 of

the known profile

6www.elcometer.com

English

8 BATCHING

1. To use BATCH facility press DATA soft key

2. Select OPEN NEW BATCH or OPEN EXISTING BATCH to add

readings

3. Select REVIEW BATCHES to investigate stored readings

4. Follow on screen instructions - See Figure 2 for example

BATCH SOFT KEY ALTERNATIVES

Batch Number: Indicates batch number in use

Counted Average Mode: Where ‘n’ is number of readings taken

by the gauge to provide one single average reading

Standard Batch Mode: Gauge set in batch mode to allow data to be collected in groups

Figure 2.

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9 MENU STRUCTURE - TOP

SELECT STATS

PSPC Readings

No. of readings

Mean



Std deviation

Coef of variat’n

Highest reading

Lowest reading

CLOCK/ALARM

Set clock/date

Set alarm

Set date format

DATA

Deleted Reading

Show date stamp



Softkey enabled

STATISTICS

Display F1

Set NDFT

Select stats



Softkey enabled

DELETED READING

Tag

Delete



SET CLOCK/DATE

Time/date

Display when off

Display when on



SET ALARM

Alarm on

Set time 00:00



DATE FORMAT

DD/MM/YYYY

MM/DD/YYYY



BAUD RATE

1200

2400



4800

9600

14400

19200

CAL METHOD

Smooth

2 Point



Rough

Special sub

Zero offset

Set offset

ISO

SSPC 2004

Swedish

Australian

PRINT/OUTPUT

Single batch

All batches

Current statistics

DELETE

Last reading

Single batch

All batches

SETUP

Statistics

Data



Probe

Units

Clock/Alarm

Auto switch off 1

Output

Beep volume 3

Languages

Large Fonts

Softkeys Locked

Opening screen

ABOUT

Gauge information

Probe information

Contact

Help

RESET

Factory cal

Intl gauge

US gauge



Backlight

Calibration Locked



Extended menu

Print/Output

Delete

Cal method

Setup

About

Reset

STATS

Enlarge stats

Stats on LCD

Display F1



Clear stats

Select stats

Set NDFT

DATA

Exit batching

Open new batch

Open existing batch

Review batches

Set limits

Free memory

CAL

Probe calibration

OUTPUT

Bluetooth PC Reply

Baud rate

RS232 bit image

RS232 plain text



8www.elcometer.com

English

10 MENU STRUCTURE - STANDARD

DATA

Deleted reading

Softkey enabled



STATISTICS

Display F1

Set NDFT

Softkey enabled

Select stats



SELECT STATS

PSPC Readings

No. of readings

Mean



Std deviation

Coef of variat’n

Highest reading

Lowest reading

DELETED READING

Tag

Delete



BAUD RATE

1200

2400



4800

9600

14400

19200

CAL METHOD

Smooth

2 Point



Rough

Special sub

Zero offset

Set offset

ISO

SSPC 2004

Swedish

Australian

PRINT/OUTPUT

Single batch

Current statistics

DELETE

Last reading

Single batch

SETUP

Statistics

Data



Probe

Units

Auto switch off 1

Output

Beep volume 3

Languages

Large Fonts 1

Soft Keys Locked

Opening screen

ABOUT

Gauge information

Probe information

Contact

Help

RESET

Factory cal

Intl gauge

US gauge



Backlight

Calibration Locked



Extended menu

Print/Output

Delete

Cal method

Setup

About

Reset

STATS

Enlarge stats

Stats on LCD

Display F1



Clear stats

Select stats

Set NDFT

DATA

Exit batching

Open new batch

Open existing batch

Review batches

Set limits

Free memory

CAL

Probe calibration

OUTPUT

Bluetooth PC Reply

Baud rate

RS232 bit image

RS232 plain text



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