EGAmaster 79605 Manuel utilisateur
OPERATING INSTRUCTIONS
D-HANDLE DRILL
ENGLISH................................ 2
GUARANTEE........................ 21
COD.79605
2
DIRECTORY
Signal Word and Symbol Denition ................................................................................. 3
Technical Specication ..................................................................................................... 4
Use ......................................................................................................... 5
Product Description ......................................................................................................... 5
Identication ........................................................................................................ 6
Installation ........................................................................................................ 6
Startup ........................................................................................................ 7
Basic Safety Instructions .................................................................................................... 8
Owner Obligations ........................................................................................................ 8
Operator Obligations........................................................................................................ 9
Symbol Denition for Safety Equipment and Accident Prevention .................................... 9
Safety Instructions for avoiding Safety Hazards ............................................................ 9-15
Disassembly- Re-assembly .............................................................................................. 16
Maintenance Instruction .................................................................................................. 16
Storage ...................................................................................................... 17
Disposal ...................................................................................................... 18
Environmental Regulations ............................................................................................. 18
Troubleshooting ....................................................................................................... 18
Warranty and Liability .................................................................................................... 19
Scope of delivery ...................................................................................................... 19
ENGLISH
3
SIGNAL WORD AND SYMBOL DEFINITION
The signal words and symbols used in the technical documentation (safety instructions,
operating booklet,
etc.) have the following meaning:
This symbol has the following meaning:
DANGER
Indicates an immediate danger, which causes serious injuries to any person or even death, if
not avoided.
WARNING
Indicates a threatening danger, which can cause serious injuries to any person or even
death, if not avoided.
CAUTION
Indicates a danger or unsafe procedure which can cause injuries to any person or material
damages, if not avoided.
NOTICE
Indicates a potentially dangerous situation which can cause damage to the product or its
surroundings, if not avoided.
WARNING – explosive atmosphere
Air and ammable substances can mix and result in an explosive atmosphere. In areas
exposed to explosion hazards, supplementary instructions and directives apply. Observe the
safety instructions of the owner as well.
WARNING – explosive material
Caution should be exercised when working with explosive material or in its surrounding area.
PROHIBITION – No naked ame, re, or ignition source and no smoking
Prevent from re and explosion hazards, which can be caused by naked ame, open ignition
source or by smoking.
4
Eating and drinking forbidden – The prohibition sign forbids the consumption of food.
REQUIREMENT – Observe the instruction
Ensure that the operation process is adhered to and avoid accidents and expensive down
times due to improper use of machines, devices and tools.
By using the mandatory sign you refer to the adherence of operation instructions.
This symbol has the following meaning:
NOTICE – Gives recommendations and important hints for handling the product
IMPORTANT – Indicates application advice and other particularly useful information.
REMARK:
In each case the symbol used does not replace the safety text. The text must always be read fully. In
some cases other symbols will be used with the signal words.
TECHNICAL SPECIFICATION
Operating/Flow pressure 6
Motor power 0.65
Speed under load 650
Drill chuck Quick-release
chuck dia. 13
Drilling capacity in steel max. 13
Air connection R 3/8“
ID of hose 13
Air consumption 0.68
Weight 5.7
Length with drill chuck 314
Noise pressure level LpA
(1) 89
Noise power level LWA 100
Vibration(2) <2.5
ATEX Classication - I M2 c T6
5
(1)Remark: Measurement acc. to DIN EN ISO
15744
Measurement uncertainty K: 3 dB (A)
Measurement uncertainty K: 1.5 m/s2
The performance data are guide values only, they depend basically on the application, the
operating pressure and the applied accessories.
USE
Intended Use
The manufacturer machines are designed for commercial/industrial use only. Only trained,
skilled personnel are allowed to operate the machine.
The drill serves for drilling of different work pieces and materials. The machine must be held
tight against rotation.
Improper Use
Any use deviating from the intended use as described is considered to be improper use.
Working without personal protection equipment. Using the machine in a kind of area exposed
to explosion hazards, which is prohibited for the machine. Drilling self-ammable material.
PRODUCT DESCRIPTION
1 Valve trigger
2 Motor housing
3 Air connection
4 D-Handle
5 Neck
6 Drill chuck
7 Second Handle
Functional principle
A drilling machine converts the pneumatic energy into mechanical work. In other words, the
compressed air drives the motor, which transmits the energy to the gear. At the same time the drill
chuck and the drill clamped in it are rotating.
6
IDENTIFICATION
Type sign Explanation of ATEX Identication
INSTALLATION
Requirements to the air supply
The pneumatic drill is designed for an operation pressure of 6 (4) bar. Pay attention that
the operation pressure is not lower. For maximum performance, the values given in the table
“Technical Specication“ have to be met.
The distance to the machine should not be bigger than 5 m.
The supplied compressed air has to be free from foreign objects and humidity, in order to protect
the pneumatic drill against damage, dirt and rust formation.
Remark: For the lubrication we recommend installing an oiler or a maintenance unit upstream
the machine. This ensures a proper functioning of the pneumatic drill. Always use acid and resin-
free oil (SAE 5W - SAE 10W).
Oils of high viscosity cause vane sticking and impair the start and performance of the machine.
Optimal lubrication will multiply the service life time. In winter, or if the compressed air is very
moist, an antifreeze lubricant, e.g. “BP-Energol AX 10”, “Kilfrost” or “Kompranol N 74” should be
used.
Pay attention that the diameters of all lines are big enough and there are no restrictions. There
must be no buckles in the hoses.
Check the supplied ow pressure. The ow pressure has to be adjusted with the pressure control
valve (see technical specications).
Supply hoses have to be designed for a minimum operating pressure of 6 bar.
Replace hose lines regularly at preventative maintenance, even if there are no damages (observe
the instructions of the manufacturer).
Always use hoses, which have an oil resistant inner surface and an abrasion-resistant outer
surface. If you are next to electric conductors, always use hoses which are proved and specied to
be non-conductive.
For use in areas exposed to explosion hazards always use hoses and lubricating oil, which meet
7
the safety requirements of the owner.
Connecting the air supply to the pneumatic drill
Remove the locking cap from the connection 3 (see g. 2) at the air inlet.
Screw a pneumatic hose (not contained in the scope of delivery), into the connection 3 at the air
inlet.
Fig. 2
STARTUP
Mounting the drilling tool
Ensure the machine is not connected to the air supply, when mounting the drilling tool.
Open the drill chuck 6 by turning, until the drilling tool can be mounted. Insert the drilling tool.
Put the drill chuck key (see g. 3) into the corresponding drillings of the drill chuck 6 and tighten
the drilling.
The optimum output of the pneumatic drill is at an operation pressure of 6 bar, measured at the
air inlet of the running pneumatic drill. When connecting the machine, ensure that the valve trigger
1 (see g. 4) is not actuated.
Before connecting, blow out the hose. Never connect a pressurized pneumatic hose (see safety
instructions for prevention of hazards caused by compressed air). First connect the machine and
then the air supply.
Replacing the drilling tool
Disconnect the pneumatic hose. Wear protective gloves when replacing the drilling tool.
The drill and the drill chuck can heat up during longer operation. Open the drill chuck 6 by
turning, until the tool can be taken out.
8
Prior to starting work Check
• the oil level. If necessary, rell oiler (line oiler or maintenance unit)
• if the drilling tool is rmly clamped to the drill chuck.
• if the pneumatic hose is correctly connected.
Start the machine by actuating the valve trigger 1 and start operation. (The speed can be adjusted
by opening the valve more or less, or by increasing, respectively lowering, the drill pressure.)
After nishing the work
• Shut the valve
• Shut compressed air supply and disconnect air hose.
• Dismount drilling tool, if necessary
• Check oiler
BASIC SAFETY INSTRUCTIONS
Read operation instructions/safety instructions!
Before working on or with the tool, read the safety instructions and follow the instructions during
operation.
Do not modify machine or machine tools and accessories after receipt. Permission from the
manufacturer must be obtained before any modications or alterations are done in compliance with
all safety instructions. Use the machine only for its intended use. Observe the technical data of the
equipment and the ambient temperatures. Pay attention to labels, restrictions of use and special
instruction notes on the machine tools and the machine itself. Regularly check that the type plate
and symbols on the machine are legible. If necessary, contact the manufacturer to replace them.
Only operators with technical knowledge, trained by authorized responsible technical personnel,
may install, adjust, operate, transport and store the machine.
OWNER OBLIGATIONS
Generally, the machine owner is responsible for correct condition/operation of the machine and
adherence to the safety regulations. The state-of-the-art machine is built according to recognized
technical safety regulations. However there is still a risk of accidents to the operator or third parties
or damage to the machine or other objects, when using it. All current regulations and specications
which apply to the site of operation in regards to accident prevention, installation of electrical and
mechanical systems as well as radio interference must be observed.
IMPORTANT - The owner must make sure that...
• Risk assessment is carried out for the specic risks, which can occur due to any operation of
the machine.
9
• the function of the safety equipment is regularly checked.
• the safety symbols and safety notes on the machine/ device and the operating instruction
booklet are observed.
• the safety instructions and the operating instruction booklet are available completely and in
legible condition on site with the machine.
The owner is obliged to only allow personnel to work on the machine who,:
• are familiar with the basic work environment safety rules and accident preventing
regulations. Also, those persons must have been instructed in the correct use of the machine.
• have read and understood the safety and warning notes in the operating instruction booklet
as well as all other documentation pertaining to the machine.
• have been tested at regular intervals in regards to their safety-conscious operation of the
machine.
Safety-conscious working
Additional to the safety instructions in this manual and the intended use, the following safety
regulations have to be observed:
• Accident prevention instructions, safety and operation regulations
• Explosion protection directives
• Safety regulations for the operation with hazardous material
• Norms and laws being effective
OPERATOR OBLIGATIONS
All persons who are assigned to work with the machine are obligated to:
• always pay attention to the basic safety and accident preventing regulations.
• always read and follow the safety and warning notes in the operating instruction booklet.
SYMBOL DEFINITION FOR SAFETY EQUIPMENT AND ACCIDENT PREVENTION
Use protective clothes – Protective clothes are necessary for diverse applications, e.g.
protection against chemicals, heat and cold. Provide appropriate protective clothes to your staff and
identify this requirement by convincing signage.
Use eye protection – whether goggles, laser safety goggles or etc. –
identify areas where eye protection has to be used, by appropriate mandatory signs.
Use ear protection – Capsule hearing protectors or hearing protectors have to be used
for ear protection, depending on the sound intensity at the work place.
10
Provide appropriate ear protection and identify the obligation for using ear protection by
appropriate mandatory signs.
Use foot protection – Foot injuries by vehicles, objects, hot material or hazardous
substances can be avoided by appropriate protective shoes. Equip your staff with appropriate
protective shoes and identify those requirements properly.
Use hand protection – Identify convincingly the safety requirement “Use hand
protection“ by a gloves sign, respectively a gloves symbol.
Use respiratory protection – Ensure that the specied protection equipment is
available and that it is used. Identify by mandatory signs, where and when respiratory masks are
required.
Danger Zones:
Operational
condition
-----------------
Life phase
Normal function Malfunction Improper use Expected use
Transport
Transport of
the machine in
an inoperable
condition
Drop of the
machine
Transport of the
machine in an
operable condition
unknown
Startup
Equipment of the
machine with
designated tools
unknown
Equipment of the
machine with
grinding pins or
other tools
unknown
Operation
Machine only
works with
actuated valve
Machine runs
without intended
actuation
Valve is blocked in
actuated condition; unknown
Machine moves the
tool Tool blocks unknown unknown
Maintenance
Regular cleaning Breakdown of the
machine unknown unknown
Operation at a lter
unit
Breakdown of the
machine unknown unknown
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