Eaton 9315 Manuel utilisateur

Eaton 9315/9390/9395

Fixed Master Sync Control

Installation and Operation Manual

Fixed Master Sync Control

Installation and Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please

read all instructions before operating the equipment and save this manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance

des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce

manuel afin de pouvoir vous y reporter ultérieurement.

Eaton and X-Slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. National Electric Code and NEC are a

registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies.

way without the express written approval of Eaton Corporation.

Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual SP-164000023 Rev 1 www.eaton.com/powerquality i

Table of Contents

1 Introduction 1-1............................................................................

1.1 Conventions Used in This Manual 1-3..........................................................................

1.2 Safety Warnings 1-3......................................................................................

1.3 For More Information 1-4...................................................................................

1.4 Getting Help 1-4.........................................................................................

2 Installation Plan and Unpacking 2-1............................................................

2.1 Creating an Installation Plan 2-1.............................................................................

2.2 Preparing the Site 2-1.....................................................................................

2.2.1 Environmental and Installation Considerations 2-1............................................................

2.2.2 Eaton Fixed Master Sync Control and Master Interface Wiring Preparation 2-6........................................

2.3 Inspecting and Unpacking the Eaton Fixed Master Sync Control or Master Interface 2-6......................................

3 Installation 3-1.............................................................................

3.1 Installation 3-2..........................................................................................

3.2 Installation and Wiring with an Eaton 9315 UPS 3-5................................................................

3.3 Installation and Wiring with an Eaton 9390 UPS 3-15................................................................

3.4 Installation and Wiring with an Power Xpert 9395 UPS 3-19...........................................................

4 Operation 4-1..............................................................................

4.1 Startup for UPS Systems Equipped with an Eaton Fixed Master Sync Control 4-1...........................................

4.2 Understanding Eaton Fixed Master Sync Control Operation 4-1........................................................

4.3 Operation 4-3...........................................................................................

4.4 Maintenance Operations 4-4................................................................................

5 Warranty 5-1..............................................................................

TABLE OF CONTENTS

Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual SP-164000023 Rev 1 www.eaton.com/powerquality

List of Figures

Figure 1‐1. Eaton Fixed Master Sync Control 1-1.................................................................

Figure 1‐2. Eaton Fixed Master Sync Control with Door Open 1-2......................................................

Figure 1‐3. Eaton Sync Control Master Interface Panel 1-2..........................................................

Figure 2‐1. Eaton Fixed Master Sync Control Dimensions – Front View 2-2...............................................

Figure 2‐2. Eaton Fixed Master Sync Control Dimensions – Side Views 2-3...............................................

Figure 2‐3. Eaton Master Interface Enclosure Dimensions - Front View 2-4...............................................

Figure 2‐4. Eaton Master Interface Enclosure Dimensions - Side. Rear, and Bottom Views 2-5.................................

Figure 3‐1. Fixed Master Sync Control with Master Interface Enclosure Functional Diagram 3-1................................

Figure 3‐2. Typical Eaton Fixed Master Sync Control Control Wiring Termination Locations 3-2................................

Figure 3‐3. Eaton Fixed Master Sync Control TB1 Terminal Block Detail 3-3..............................................

Figure 3‐4. Typical Control Wiring Termination Locations for Eaton Master Interface Enclosure 3-4.............................

Figure 3‐5. TB6 Terminal Block Detail (All Systems) 3-10............................................................

Figure 3‐6. Fixed Master Sync Control Interface Location for 30-80 kVA Single Module 9315 UPS System 3-10......................

Figure 3‐7. Fixed Master Sync Control Interface Location for 100-160 kVA Single Module 9315 UPS System 3-11....................

Figure 3‐8. Fixed Master Sync Control Interface Locations for 200-300 kVA Single Module 9315 UPS System 3-12...................

Figure 3‐9. Fixed Master Sync Control Interface Location for 400-500 kVA Single Module 9315 UPS System 3-13....................

Figure 3‐10. Fixed Master Sync Control Interface Location for 750 kVA Single Module 9315 UPS System 3-14......................

Figure 3‐11. Eaton 9390 UPS (40–80 kVA) Interface Locations for Eaton Fixed Master Sync Control 3-17...........................

Figure 3‐12. Eaton 9390 UPS (100–160 kVA) Interface Locations for Eaton Fixed Master Sync Control 3-18.........................

Figure 3‐13. TB6 Terminal Block Detail 3-18.....................................................................

Figure 3‐14. TB6 Terminal Block Detail (All Systems) 3-21............................................................

Figure 3‐15. Power Xpert 9395 UPS (225–275 kVA) Interface Locations for Eaton Fixed Master Sync Control 3-21....................

Figure 3‐16. Power Xpert 9395 UPS and Plus 1 UPS (450–550 kVA) Interface Locations for Eaton Fixed Master Sync Control 3-22.........

Figure 3‐17. Power Xpert 9395 UPS and Plus 1 UPS (650–825 kVA) Interface Locations for Eaton Fixed Master Sync Control 3-23.........

Figure 3‐18. Power Xpert 9395 UPS (1000–1100 kVA) Interface Locations for Eaton Fixed Master Sync Control 3-24..................

Figure 3‐19. Relay Interface Card 3-25.........................................................................

Figure 3‐20. Relay Interface Card Terminals 3-25..................................................................

Figure 4‐1. Synchronization Reference Control 4-2................................................................

Figure 4‐2. Eaton Fixed Master Sync Control Controls and Indicators 4-3................................................

Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual SP-164000023 Rev 1 www.eaton.com/powerquality 1-1

Chapter 1 Introduction

The Eaton®Sync Control maintains the critical load outputs of two separate single

UPS systems in synchronization. Use of the Eaton Fixed Master Sync Control

provides the uninterrupted transfer of the load from one load bus to another by

means of downstream, dual-source, solid-state, transfer switches. Without the load

sync option, the two system output (critical load) buses could become out of phase

with each other. This condition occurs when suitable bypass sources are not available

or when the bypass sources feeding each system are not in sync with each other.

Examples of this condition are two systems supplied by separate generator sets, or

the bypass sources for the two systems are lost.

The additional use of the optional Sync Control Master Interface unit allows multiple

systems to be synched using one Sync Control unit.

Figure 1‐1 shows the front view and Figure 1‐2 shows the interior view of the Eaton

Fixed Master Sync Control. Figure 1‐3 shows the optional Sync Control Master

Interface unit.

Figure 1‐1. Eaton Fixed Master Sync Control

Figure

INTRODUCTION

Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual SP-164000023 Rev 1 www.eaton.com/powerquality

1-2

Figure 1‐2. Eaton Fixed Master Sync Control with Door Open

Figure 1‐3. Eaton Sync Control Master Interface Panel

INTRODUCTION

Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual SP-164000023 Rev 1 www.eaton.com/powerquality 1-3

1.1 Conventions Used in This Manual

This manual uses these type conventions:

SBold type highlights important concepts in discussions, key terms in procedures,

and menu options, or represents a command or option that you enter at a prompt.

SItalic type highlights notes and new terms where they are defined.

SScreen type represents information that appears on the screen or LCD.

Icon Description

Information notes call attention to important features or instructions.

[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].

In this manual, the term UPS refers only to the UPS cabinet and its internal elements.

The term UPS system refers to the entire power protection system – the UPS

cabinet, the battery cabinet, and options or accessories installed.

1.2 Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation and maintenance of

the UPS and batteries. Please read all instructions before operating the equipment and save this manual for

future reference.

The UPS cabinet is designed for industrial or computer room applications, and contains safety shields behind

the doors. However, the UPS system is a sophisticated power system and should be handled with care.

DANGER

This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED

SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.

WARNING

SThe UPS system contains its own energy source (batteries). The output terminals may carry live voltage

even when the UPS is disconnected from an AC source.

STo reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled,

indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40C

(104F). Do not operate near water or excessive humidity (95% maximum). The system is not intended for

outdoor use.

SEnsure all power is disconnected before performing installation or service.

CAUTION

SKeep the UPS doors closed to ensure proper cooling airflow and to protect personnel from dangerous

voltages inside the unit.

SDo not operate the UPS system close to gas or electric heat sources.

SThe operating environment should be maintained within the parameters stated in this manual.

SKeep surroundings uncluttered, clean, and free from excess moisture.

SObserve all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the

equipment.

INTRODUCTION

Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual SP-164000023 Rev 1 www.eaton.com/powerquality

1-4

1.3 For More Information

Refer to the following manuals for additional information:

SEatont9315 30-500 kVA UPS Installation and Operation Manual

SEatont9315 750 kVA UPS Installation and Operation Manual

SEaton9390 UPS (40–80 kVA) Installation and Operation Manual

SEaton9390 UPS (100–160 kVA) Installation and Operation Manual

SPower Xpert 9395 UPS (225–275 kVA) Installation and Operation Manual

SPower Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual

SPower Xpert 9395 UPS (300 kVA) Installation and Operation Manual

SPower Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation

Manual

SPower Xpert 9395 UPS and Plus 1 UPS (450–550 kVA) Installation and

Operation Manual

SPower Xpert 9395 UPS and Plus 1 UPS (650–825 kVA) Installation and

Operation Manual

SPower Xpert 9395 UPS (1000–1100 kVA) Installation and Operation Manual

These manuals describe:

SUPS cabinet, optional components, and accessory installation instructions,

including site preparation, planning for installation, and wiring and safety

information. Detailed illustrations of cabinets and optional accessories with

dimensional and connection point drawings are provided.

SUPS operation, including UPS cabinet controls, functions of the UPS, standard

features and optional accessories, procedures for starting and stopping the UPS,

and information about maintenance and responding to system events.

SCommunication capabilities of the UPS system.

Visit www.eaton.com/powerquality or contact Eaton service representative for

information on how to obtain copies of these manuals.

1.4 Getting Help

If help is needed with any of the following:

SScheduling initial startup

SRegional locations and telephone numbers

SA question about any of the information in this manual

SA question this manual does not answer

Please call the Help Desk at:

United States: 1-800-843-9433 or 1-919-870-3028

Canada: 1-800-461-9166 ext 260

All other countries: Call your local service representative

Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual SP-164000023 Rev 1 www.eaton.com/powerquality 2-1

Chapter 2 Installation Plan and Unpacking

The Eaton Fixed Master Sync Control is shipped as a separate item and can be

mounted on any surface that can safely bear its weight. See paragraph 2.2 for weight,

dimensions, and wiring preparation.

2.1 Creating an Installation Plan

Before installing the UPS system, read and understand how this manual applies to the

system being installed. Use the procedures and illustrations in the following chapters

to create a logical plan for installing the system.

NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service

Engineer, or the warranty terms as specified on page 5-1 become void. This service is offered as part of the

sales contract for the UPS. Contact service in advance (usually a two-week notice is required) to reserve a

preferred startup date.

2.2 Preparing the Site

For the Eaton Fixed Master Sync Control to operate at peak efficiency, the installation

site should meet the environmental parameters outlined in the applicable Eaton 9315,

Eaton 9390 or Power Xpert 9395 UPS installation and operation manual listed in

paragraph 1.3.

2.2.1 Environmental and Installation Considerations

The life of the Eaton Fixed Master Sync Control is adversely affected if the system is

not installed in a temperature and humidity controlled indoor area free of conductive

contaminants.

Failure to follow guidelines may void your warranty.

The UPS equipment operating environment must meet the weight requirements

shown in Table 2‐1 and the size requirements shown in Figure 2‐1 and Figure 2‐2.

Dimensions are in millimeters (inches).

Table 2‐1. Equipment Weight

Model

Weight

kg (lb)

Shipping Installed

Eaton Fixed Master Sync Control 45.4 (100) 36.3 (80)

Eaton Master Interface 17.25 (38) 15.0 (33)

Figure

INSTALLATION PLAN AND UNPACKING

Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual SP-164000023 Rev 1 www.eaton.com/powerquality

2-2

FRONT VIEW

66.27

[26.09]

Dimensions are in millimeters [inches].

61.18

[24.09]

Four Mounting Holes

in Rear of Panel

3.18

[1.25]

56.9

[22.0] 64.77

[25.5]

Figure 2‐1. Eaton Fixed Master Sync Control Dimensions – Front View

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