Duerkopp Adler 745-22 Manuel

Contents Page:

Part 2: Installation Instructions Cl. 745-22; -23; -24

1. Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. Installing the Sewing Unit

2.1 Removing the Transport Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3 Setting the Work Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.4 Checking the V-belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.5 Filling Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Attaching the Machine Parts Removed for Shipment

3.1 Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.2 Yarn Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.3 Folder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.4 Table Extensions (Optional Equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.5 Throw-over Stacker (Optional Equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4. Electrical Connection

4.1 Connecting the Microcontrol Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.2 Checking the Nominal Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.3 Setting the Motor Protection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.4 Checking the Direction of Turn of the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.5 Checking the Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5. Pneumatic Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1. Scope of Delivery

–Stand with sewing drive

–Step motor for the material transport

–Two needle-double saddle stitch machine Class 935-246-00

745-22;-23: with parts set 935 745301 for the common

switching of the needle bars

745-24: with parts set 935 745310 for the independent

switching of the needle bars

–Microcontrol control unit

–Right and left transport clamps with folding plate

–Folder for dual piping

–Two marking lights as positioning aids

–Compressed air maintenance unit with compressed air gun

–Yarn stand

–Tools and small parts in the accessories pack

2. Installing the Sewing Unit

ATTENTION !

The machine may only be installed by trained, skilled personnel.

2.1 Removing the Transport Fastening

The machine head, machine plate and transport carriage are

assembled as a unit for delivery.

The transport fastening 2 prevents

–the machine head swinging up

–the transport carriage running back through centrifugal forces.

Before installing the sewing unit remove the transport fastening 2:

–Loosen brace 3 on spar 4.

–Loosen brackets 1 and 5.

–Remove the transport fastening 2.

2.2 Transport

The stand of the sewing unit is equipped with four castors for in-house

transport.

ATTENTION !

Before commissioning the sewing unit place the sound absorbers 2

(in the accessories pack) on the four feet of the stand.

Turn in the castors until the stand is stable.

–Run the castors out for transport by turning the setting screws 1 to

the left.

The feet of the stand must have sufficient ground clearance for

transport.

–After transport lower the sewing unit by turning the setting screws

1 to the right.

The feet of the stand must be firmly on the ground.

2.3 Setting the Work Height

The work height is adjustable between 87 cm and 110 cm (measured

to the upper edge of the table).

The sewing unit is set at the factory at the lowest work height of 87 cm.

–Loosen the fastening screws 3 on all four spars of the stand.

–Set the base plate horizontally to the desired work height.

In order to prevent twisting pull out or push in the base plate

uniformly on both sides.

–Tighten the fastening screws 3.

2.4 Checking the V-belt Tension

After transport check the V-belt tension set at the factory.

With correct tension the V-belts 5 (from the sewing drive to the

intermediate gear) and 1 (from the intermediate gear to the machine

head) can still be pressed in approx. 10 mm at the center with finger

pressure.

Tensioning V-belt 5:

–Remove the belt guard after loosening the mounting screws.

–Loosen screw 2.

–Swing the sewing drive until the desired V-belt tension is achieved.

–Tighten screw 2.

Tensioning V-belt 1:

–Loosen clamping screw 4.

–Press the belt tensioner 3 onto V-belt 1 until the correct V-belt

tension is achieved.

–In this position tighten clamping screw 4.

–Replace the belt guard again.

2.5 Filling Oil

Use only ESSO SP-NK 10 lubricating oil for filling the oil reservoir.

SP-NK 10 is available from the DÜRKOPP ADLER AG sales offices.

–Fill the oil reservoir for the hook lubrication and the reservoir for

the lubrication of the machine head up to the "Max" mark with oil

(see Chapter 3.2 of the Operating Instructions).

3. Attaching the Machine Parts Removed for Shipment

3.1 Pedal

Sewing units for jacket fabrication are equipped with only one pedal.

Those equipped for trouser fabrication have a left and a right pedal.

The pedal 3 is to be attached at the lower cross spar 4:

–Attach pedal 3 with the angle 5 on the lower cross spar 4.

The slots in angle 5 make possible an adaption to different work

heights.

Align the height of angle 5 so that pedal 3 can be optimally

operated.

–Hook in the pedal bar 2.

–Loosen clamping screw 1 slightly.

–Set the height of the pedal bar 2 so that the pedal is horizontal

when stepped down to the stop.

–Tighten clamping screw 1.

4 5

3.2 Yarn Stand

–Place the yarn stand 1 in the drilled hole 2 of the housing and

attach with nuts and washers.

–Mount and align the yarn plates and take-off arms as shown in the

illustration.

3.3 Folder

–Insert the folder 8 with block 7 up to the stop on the accepting bolt

of the clamping piece 3.

Pin 5 must catch in the slot 6.

–Tighten clamping screw 4.

This results in the factory setting.

3.4 Table Extensions (Optional Equipment)

Table extension for trouser seat pieces

–Fasten the table extension 2 with the screws 3 and the bracket to

be found behind spar 1.

–Loosen the screws on the table top slightly.

By sliding the table extension 2 establish a clearance to the table.

This clearance is necessary for the free movement of the

positioned pocket bag.

Table extension for jacket front pieces

–Fasten the table extension 5 to the support table with the screws 4.

3.5 Throw-over Stacker (Optional Equipment)

The throw-over stacker (Order no. Z112 427514) is attached to the

frame of the sewing unit with holder pipe 1.

At delivery of the sewing unit the holder pipe 1 is already premounted

on the frame brace 3.

If the throw-over stacker is delivered separately packed, the holder

pipe 1 must first be attached to the frame brace 3 of the sewing unit.

–Mount guard plate 12 on the housing 11 of the throw-over stacker

with screws, washers and spring washers.

–Fasten holder pipe 1 on the frame brace 3 of the sewing unit with

screws, washers and brackets 6.

–Fasten spar 4 on the brace 5 of the stacker stand with screws,

washers and bracket 7.

–Insert the ribbed plug 8 in spar 4.

–Push the throw-over stacker toward the frame of the sewing unit so

that spar 4 catches in the holder pipe 1.

The height of spar 4 is adapted to the holder pipe 1 via the slots in

brace 5 of the stacker stand.

–Insert the coupling plug of the compressed air feed into hose

coupling 10.

–Insert the coupling plug of the control lead into hose coupling 9.

–Attach one end of the potential cable 13 to the stopper plate 14 of

the throw-over stacker with the enclosed wing nut.

Attach the other end to the frame of the sewing unit with the

existing wing nut.

The potential cable 13 serves to conduct static charges to ground.

–After starting the sewing unit with the throw-over stacker open, set

the clearance to the sewing unit.

The sewing pieces must securely enter the opening between the

smoother and the stacked-goods support.

–Tighten clamping lever 2.

1 2 3 4 5

6 7 8

9 10

4. Electrical Connection

ATTENTION !

All work on the electrical components of the sewing unit may only be

conducted by electricians or appropriately instructed persons.

The mains plug must be pulled.

4.1 Attaching the Microcontrol Control Unit

The Microcontrol control unit is fastened onto plate 1 with the set

screws 2.

–Place the Microcontrol control unit on the plate 1.

–Secure the set screws 2 on the underside of plate 1 with washers

and nuts.

–Make the cable connection.

Attention !

Carefully insert the plugs into the back of the control unit.

In as far as these exist observe the same designations on the

cables and the back.

Also observe the differing outfitting of the plugs with contact pins

and contact sockets, as well as their number and arrangement.

–Tighten the screws of the plugs.

1 2

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