Doosan P185WJD Manuel

Doosan Infracore Portable Power

1293 Glenway Drive

Statesville, N.C. 28625

www.doosanportablepower.com

Book: 22610380 (4-09) Rev A

This manual contains important safety information.

Do not destroy this manual.

This manual must be available to the personnel who operate and maintain this machine.

OPERATION, MAINTENANCE

COMPRESSOR MODELS

P185WJD (E)

XP185WJD-T1 (222)

MANUAL

1 - 1

TABLE OF CONTENTS

Manual-Name

TITLE PAGE

FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

DRAWBAR NOTICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Drawbar Notice - This machine may have been shipped from the factory with the drawbar

positioned upright. To convert from Shipping Position to Towing Position. . . . . . . . . . 2-8

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

NOISE EMISSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Noise Emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

This section pertains only to machines distributed within the United States. . . . . . . . . . . . . . . . . . . 2-20

Noise Emission Control Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Noise Emission Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

GENERAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35

General Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

Models: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

ENGINE (DIESEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

UNITS MEASUREMENTS WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

Tire Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37

EXPENDABLE SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37

SECTION 5 - OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39

BEFORE TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40

1 - 2

TABLE OF CONTENTS

Manual-Name

TITLE PAGE

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

Compressor Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49

Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49

Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49

Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49

Radiator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50

Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50

Compressor Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51

Compressor Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51

Receiver-Separator Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51

Scavenge Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52

Exterior Finish Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52

MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56

Portable Compressor Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56

TROUBLE SHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-57

Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58

Action Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58

Trouble Shooting Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-59

Book: 22610380 (4-09) Rev A 3

Foreword

Operating & Maintenance Manual Foreword

4Book: 22610380 (4-09) Rev A

Foreword

The contents of this manual are considered to be proprietary and confidential to Doosan

Infracore Portable Power (herein referred to as “Portable Power”), and should not be

reproduced without the prior written permission of Portable Power.

Nothing contained in this document is intended to extend any promise, warranty or

representation, expressed or implied, regarding the products described herein. Any such

warranties or other terms and conditions of sale of products shall be in accordance with the

standard terms and conditions of sale for such products, which are available upon request.

This manual contains instructions and technical data to cover all routine operation and

scheduled maintenance tasks by operation and maintenance staff. Major overhauls are

outside the scope of this manual and should be referred to authorized Portable Power Service

Department.

The design specification of this machine has been certified as complying with EC directives.

As a result:

a. Any machine modifications are strictly prohibited, and will invalidate EC

certification.

b. A unique specification for USA/Canada is adopted and tailored to the territory.

All components, accessories, pipes and connectors added to the compressed air system

should be:

• of good quality, procured from a reputable manufacturer and, wherever possible, be

of a type approved by Portable Power.

• clearly rated for a pressureat least equal to the machine maximum allowable working

pressure.

• compatible with the compressor lubricant/coolant.

• accompanied with instructions for safe installation, operation and maintenance.

Details of approved equipment are available from the Portable Power Service Departments.

The use of repair parts/lubricants/fluids other than those included within the Portable Power

approved parts list may create hazardous conditions over which Portable Power has no

control. Therefore Portable Power cannot be held responsible for equipment in which non–

approved repair parts are installed.

Portable Power reserves the right to make changes and improvements to products without

notice and without incurring any obligation to make such changes or add such improvements

to products sold previously.

The intended uses of this machine are outlined below and examples of unapproved usage are

also given, however Portable Power cannot anticipate every application or work situation that

may arise.

IF IN DOUBT CONSULT SUPERVISION.

Foreword Operating & Maintenance Manual

Book: 22610380 (4-09) Rev A 5

This machine has been designed and supplied for use only in the following specified

conditions and applications:

• Compression of normal ambient air containing no known or detectable additional

gases, vapors or particles.

• Operation within the ambient temperature range specified in the GENERAL

INFORMATION section of this manual.

UNITS MANUFACTURED IN NORTH AMERICA: Generation of electricity at 120V (1ph) at 60

Hertz.

UNITS MANUFACTURED IN EUROPE: Generation of electricity not applicable.

The use of the machine in any of the situation types listed in table 1:–

a) Is not approved by Portable Power,

b) May impair the safety of users and other persons, and

c) May prejudice any claims made against Portable Power.

The company accepts no responsibility for errors in translation of this manual from the original

English version.

TABLE 1

Use of the machine to produce compressed air for:

a) direct human consumption

b) indirect human consumption, without suitable filtration and purity checks.

Use of the machine outside the ambient temperature range specified in the GENERAL

INFORMATION SECTION of this manual.

This machine is not intended and must not be used in potentially explosive atmospheres,

including situations where flammable gases or vapors may be present.

Use of the machine fitted with non Portable Power approved components/lubricants/ fluids.

Use of the machine with safety or control components missing or disabled.

Use of the machine for storage or transportation of materials inside or on the enclosure

except when contained within the toolbox.

GENERATOR

Use of the generator to supply load(s) greater than those specified.

Use of unsafe or unserviceable electrical equipment connected to the generator.

Use of electrical equipment:

(a) Having incorrect voltage and/or frequency ratings.

(b) Containing computer equipment and/or similar electronics.

6Book: 22610380 (4-09) Rev A

Book: 22610380 (4-09) Rev A 7

Drawbar Notice

8Book: 22610380 (4-09) Rev A

Drawbar Notice - This machine may have been shipped from the factory with the drawbar

positioned upright. To convert from Shipping Position to Towing Position.

The following tools are required:

Ratchet and 13mm socket to fit ratchet

Torque wrench set to 68 foot pounds (9.4 kg-meters)

16mm socket to fit torque wrench

5 inch extension for torque wrench

Hardware included: (4) 12mm bolts with pre-applied thread lock, (2) 8mm Taptite

bolts, (2) Washers, (2) Safety Chains

1. Remove hardware box from compressor toolbox.

2. Open box and remove the bag containing hardware, safety chains and assembly

instructions.

3. Using the jack, raise the front of the unit so that the legs are approximately 1 inch

above the ground.

4. Remove the temporary retaining bolts from both sides of the frame at the drawbar

connection (See Fig. 1).

5. Carefully lower drawbar to the Level Position.

6. Install the four bolts (with pre-applied thread lock) to the four points inside the

enclosure and torque to 68 ft. lbs. (9.4kg-m) (See Fig.2).

7. Install safety chains by sliding the second link of one chain into the slot in drawbar

plate. Fasten chain to plate using taptite and washer. Repeat for other chain.

Ce manuel convient aux modèles suivants

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