Doosan C185 Manuel utilisateur

Doosan Infracore Portable Power

1293 Glenway Drive

Statesville, N.C. 28625

www.doosanportablepower.com

Book: 46551819 (02-2011) Rev B

This manual contains important safety information.

Do not destroy this manual.

This manual must be available to the personnel who operate and maintain this machine.

OPERATION, MAINTENANCE,

COMPRESSOR MODELS

C185 - D80

MANUAL

C185 - D95

Revised (10-12)

Doosan purchased Bobcat Company from Ingersoll-Rand Company in

2007. Any reference to Ingersoll-Rand Company or use of trademarks,

service marks, logos, or other proprietary identifying marks belonging

to Ingersoll-Rand Company in this manual is historical or nominative

in nature, and is not meant to suggest a current affiliation between

Ingersoll-Rand Company and Doosan Company or the products of

either.

1 - 1

TABLE OF CONTENTS

Operation & Maintenance Manual

TITLE PAGE

FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

DRAWBAR NOTICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

NOISE EMISSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

GENERAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

Before Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32

Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33

Disconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33

Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34

Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35

Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-51

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

1 - 2

TABLE OF CONTENTS

Manual-Name

TITLE PAGE

Book: 46551819 (2-11-2011) Rev B 3

Foreword

Operating & Maintenance Manual Foreword

4Book: 46551819 (2-11-2011) Rev B

Foreword

The contents of this manual are considered to be proprietary and confidential to Doosan

Infracore Portable Power (herein referred to as “Portable Power”), and should not be

reproduced without the prior written permission of Portable Power.

Nothing contained in this document is intended to extend any promise, warranty or

representation, expressed or implied, regarding the Portable Power products described

herein. Any such warranties or other terms and conditions of sale of products shall be in

accordance with the standard terms and conditions of sale for such products, which are

available upon request.

This manual contains instructions and technical data to cover all routine operation and

scheduled maintenance tasks by operation and maintenance staff. Major overhauls are

outside the scope of this manual and should be referred to an authorized Portable Power

Service department.

All components, accessories, pipes and connectors added to the compressed air system

should be:

• of good quality, procured from a reputable manufacturer and, wherever possible, be

of a type approved by Portable Power.

• clearly rated for a pressureat least equal to the machine maximum allowable working

pressure.

• compatible with the compressor lubricant/coolant.

• accompanied with instructions for safe installation, operation and maintenance.

Details of approved equipment are available from the Portable Power Service departments.

The use of repair parts other than those included within the approved parts list may create

hazardous conditions over which Portable Power has no control. Therefore, Portable Power

cannot be held responsible for equipment in which non-approved repair parts are installed.

Portable Power reserves the right to make changes and improvements to products without

notice and without incurring any obligation to make such changes or add such improvements

to products sold previously.

The intended uses of this machine are outlined below and examples of unapproved usage are

also given. However, Portable Power cannot anticipate every application or work situation that

may arise. If in doubt, consult supervision.

This machine has been designed and supplied for above ground operation to be used for

compression of normal ambient air containing no additional gases, vapors or particles within

the ambient temperature range specified in the general data section of this manual.

Foreword Operating & Maintenance Manual

Book: 46551819 (2-11-2011) Rev B 5

This machine should not be used:

A. For direct or indirect human consumption of the compressed air.

B. Outside the ambient temperature range specified in the general data section of

this manual.

C. When an actual or foreseeable risk of hazardous levels of flammable gases or

vapors exists.

D. With other than Portable Power approved components.

E. With guards, or controls or switches missing or disabled.

F. For storage or transportation of materials inside or on the enclosure.

This company accepts no responsibility for errors in translation of this manual from the original

English version.

You as the customer are expected to provide certain service and maintenance items. Your

Portable Power dealer will provide all other more detailed service and maintenance items on

a special preventive maintenance schedule for each machine. It is very important that the

minimum service and maintenance requirements explained inthis manual be performed atthe

required intervals. Exceeding these intervals may reduce the reliability of the machine.

The purpose of this manual is to train the operator with functions, operation, and basic service

and maintenance requirements of the compressor. During the preparation of this manual,

every effort was made to ensure the adequacy and accuracy of the contents.

Your Portable Power dealer will assist with setup and initial startup of the compressor. He will

also provide brief operating and service instructions and will insure that a copy of this manual

is included with the machine. Before starting the compressor, this manual and instructions

should be carefully read to obtain a thorough knowledge of the duties to be performed. Please

take pride in this unit, keep it clean, and in good mechanical condition.

Operating & Maintenance Manual Foreword

6Book: 46551819 (2-11-2011) Rev B

**Always use Genuine Replacement Parts**

Book: 46551819 (2-11-2011) Rev B 7

DRAWBAR NOTICE

Operating & Maintenance Manual DRAWBAR NOTICE

8Book: 46551819 (2-11-2011) Rev B

DRAWBAR NOTICE (Important)

This machine may have been shipped from

the factory with the drawbar positioned

upright.

To Convert From Shipping Position to

Towing Position requires the following

tools:

Ratchet

13mm socket to fit ratchet

Torque wrench set to 68 foot pounds (9.4 kg-

meters)

16mm socket to fit torque wrench

12 inch extension for torque wrench

Hardware Included:

(4) 12mm bolts with pre-applied thread lock

(4) Large Washers

(2) 8mm Taptite Bolts

(2) Washers

(2) Safety Chains

1. Remove hardware box from compressor

toolbox.

2. Open box and remove the bag containing

hardware, safety chains and assembly

instructions.

3.Using the jack, raise the front of the unit so

that the legs are approximately 1” above the

ground and support front of unit.

4.Remove the temporary retaining bolts from

both sides of the frame at the drawbar

connection (See Figure 1).

5.Carefully lower drawbar to the Level

Position.

6.Install the four bolts (with pre-applied

thread lock) and four large washers to the

fourpointsinsidethe enclosureandtorqueto

68 ft. lbs.(9.4kg-m) (See Figure 2).

7.Install safety chains by sliding the second

link of one chain into the slot in drawbar

plate. Fasten chain to plate using taptite and

washer. Repeat for the other chain. (See

Figure 2).

8. Support drawbar at the pintle eye. Pull the

pin out of the jack located at the front of the

enclosure. Remove the jack by sliding it off

the mounting tube. Relocate and install the

jack to the mounting tube on the side of the

drawbar.

Figure 1

Drawbar Position

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Doosan Compresseur d'air

Doosan

Doosan 12/150 Manuel utilisateur

Doosan

Doosan P600/XP535WCU-T4i Manuel utilisateur

Doosan

Doosan HP935WCU Manuel utilisateur

Doosan

Doosan P185WDOU-T4F (F89) Manuel utilisateur

Doosan

Doosan Ingersoll Rand XP185WIR Manuel utilisateur

Doosan

Doosan Ingersoll Rand 7/20 Manuel utilisateur

Doosan

Doosan P1060 Manuel

Doosan

Doosan Ingersoll Rand P425 WIP Manuel

Doosan

Doosan 9/275 Manuel

Doosan

Doosan P185WYM-T4I Manuel

Doosan

Doosan Ingersoll Rand XHP750WCU Manuel

Doosan

Doosan 9/235 Manuel utilisateur

Doosan

Doosan Ingersoll Rand VHP300WIR Manuel d'installation et d'exploitation

Doosan

Doosan Ingersoll Rand VHP40RMD Manuel

Doosan

Doosan HP1600WCU Manuel utilisateur

Doosan

Doosan 9/235HA Manuel

Doosan

Doosan Ingersoll Rand XP185WIR Manuel utilisateur

Doosan

Doosan HP1600WCU-T4i Manuel utilisateur

Doosan

Doosan P600WJD T3 Manuel

Doosan

Doosan Ingersoll Rand XP185WIR Manuel

Doosan

Doosan XHP1070CM-1800 Manuel utilisateur

Doosan

Doosan P425CWJD Manuel utilisateur

Doosan

Doosan NHP1500WCU-T3 Manuel utilisateur

Doosan

Doosan 12/150 Guide d'installation

Manuels Compresseur d'air populaires d'autres marques

Sparmax

Sparmax DC-25XR Manuel utilisateur

KAESER

KAESER M122 Manuel utilisateur

GMC

GMC GAC1500 Manuel utilisateur

Briggs & Stratton

Briggs & Stratton Air Compressor Manuel utilisateur

Fini

Fini F3GST2TK Manuel utilisateur

Industrial Air

Industrial Air CP1580325 Manuel de programmation

Campbell Hausfeld

Campbell Hausfeld RP3300 Guide de démarrage rapide

Ingersoll-Rand

Ingersoll-Rand UP6 20 HP Manuel utilisateur

Hitachi

Hitachi EC99S Manuel de l'opérateur

Parkside

Parkside PKO 270 A1 Manuel utilisateur

Sullair

Sullair 185 Manuel utilisateur

Clas Ohlson

Clas Ohlson QIE-ZTH-15 Manuel utilisateur

Ferm

Ferm CRM1046 Manuel utilisateur

BE AC153 Manuel utilisateur

RIDGID

RIDGID OF25150A Manuel utilisateur

Johnson Controls

Johnson Controls QUANTUM LX Manuel

Sears

Sears Craftsman 919.167463 Manuel utilisateur

Ring Automotive

Ring Automotive RAC700 Manuel utilisateur