Doosan 12/150 Manuel utilisateur

Doosan Infracore

Portable Power

Service Letter

Doosan Infracore

Portable Power

Service Letter

Safety Notice

Field Modification

SL 40021-EN 1

SL: 40021

Date: 15 July 2011

Product: Compressors

Subject: Air Outlet Flap Cylinder Hose Relocation (Y03)

The air compressor uses a hydraulic cylinder to control

the air outlet flap of the compressor. The oil supply

hose to the cylinder is in close proximity to an exhaust

muffler that can reach high temperatures.

If the oil supply hose to the cylinder experiences a leak,

oil could spray on the exhaust muffler. If the exhaust

muffler temperature is high, the oil spray may ignite

causing a fire in the compressor canopy.

NOTE: If compressor operation is required by the

owner prior to availability of the final

correction, Doosan Benelux SA has

developed a temporary solution as

described in the instruction attached to the

dealer Safety Notice letter.

Parts

The above parts will be shipped to you for each

affected machine

Doosan Benelux SA asks it’s dealers to contact all

owners of affected compressors and make

arrangements for this modification.

PROCEDURE & WARRANTY GUIDELINES

Repair Priority Mandatory - Class AA

Parts Required Yes - parts will be shipped free of

charge

Parts Return No - dispose of old parts

Parts Credit No

Labor Credit Yes - Two (2) hours

Travel Credit Yes - Two (2) hours for retailed

machines

Warranty Code Y03

MODEL SERIAL NUMBER

12/150 705001 - 705035

QTY P/N DESCRIPTION

1 92354653 R1/8 PLUG

1 92354364 BUSH HEXAGON 1/4 X 1/8 BSPT

1 92799444 ELBOW P - IN F SW 1/4 BSPT-8MM

1,5 m 92799378 TUBE NYLON 8MM

1,5 m 23346182 CONVOLUTED CONDUIT 16MM

1 35114545 TEE CONNECTOR 1/4 NPT

1 92931401 ADAPTER P-IN M 1/4 BSPT-8MM

10 92281427 TIE CABLE 3.5X200

SL 40021-EN 2

Procedure

Please read the Operation Manual for safety and

operation related information before working on

this air compressor.

WARNING

AVOID INJURY OR DEATH

Diesel fuel or hydraulic fluid under pressure can

penetrate skin or eyes, causing serious injury or

death. Fluid leaks under pressure may not be

visible. Use a piece of cardboard or wood to find

leaks. Do not use your bare hand. Wear safety

goggles. If fluid enters skin or eyes, get immediate

medical attention from a physician familiar with this

injury. W-2072-0807

NOTE: When relieving system pressure by means of

the service valve(s), a small amount of

pressure will remain in the system. No

maintenance work should be carried out

whilst this situation exists. This pressure

may be relieved slowly by operating the

manual blowdown valve.

Figure 1

Drain the separator tank oil into a proper container and

dispose of in a responsible manner.

Remove the hose (Item 1) from the elbow fitting (Item

2) [Figure 1] at the bottom of the tank, and drain the

remaining oil.

NOTE: Do not remove the convoluted conduit as

this is protecting the 8 mm tubing from

being damaged.

Remove the elbow fitting from the tank and plug with

fitting (P/N 92354653) using Loctite® 542 on the

thread.

Figure 2

Connect the bush hexagon (P/N 92354364) (Item 1) to

the separator tank elbow fitting (Item 2) [Figure 2].

Connect the elbow fitting (P/N 92799444) (Item 3)

[Figure 2] to the bush hexagon.

Connect the 8 mm tube (P/N 92799378) (Item 4) to the

elbow fitting (Item 3) [Figure 2].

Connect tubing (Item 5) [Figure 2] removed in [Figure

1].

Slide the new convoluted conduit (P/N 23346182) over

the hose.

Figure 3

Disconnect the tubing (Item 1) from the pressure

regulator (Item 2) and remove the pressure regulator

from the tee fitting (Item 3) [Figure 3].

S40283

S40284

S40285

SL 40021-EN 3

Figure 4

Install the tee connector (P/N 35114545) (Item 1) to the

existing tee connector (Item 2) [Figure 4].

Install the 8 mm tube adapter (Item 3) [Figure 4] to the

new tee connector.

Cut the extended hose (Item 4) [Figure 2] and

convoluted conduit from the separator tank to the

correct length and connect to the adaptor (Item 3)

[Figure 4].

Figure 5

Reconnect the pressure regulator (Item 1) [Figure 5].

Figure 6

Reconnect the tubing (Item 1) [Figure 6] to the

installed fittings.

Figure 7

Use tie-straps (P/N 92281427) (Item 1) [Figure 7] to

secure the tubing.

Refill the separator tank with protec compressor oil to

the correct level.

Start the compressor and check for leaks.

Stop the compressor and refill to the correct level.

S40278

S40279

S40280

S40281

S40282

S40281

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