Craftsman 28180 - Fixed-Base Router/Table Combo Manuel utilisateur

Product Manual

Router Table

Model No. 320. 28180

CAUTION! Read, understand and

follow all Safety Rules and Operating

Instructions in this Manual before

using this product.

•Warranty

• Safety

•Assembly

° Operation

oMaintenance

Sears, Roebuck and Co., Hoffman Estates, IL 60179

www.craftsman.com

Warranty Page 2

Safety Symbols Page 3-4

Safety Instructions Page 5-10

Know Your Router Table Page 11-12

Unpacking and Checking Contents Page 12

Parts list Page 13

Assembly Page 14-17

Operation Page 17-21

Maintenance Pages 22

Troubleshooting Pages 22

ONE YEAR FULL WARRANTY ON CRAFTSMAN® TOOL

If this Craftsman tool fails to give complete satisfaction within one year

from the date of purchase, return it to any Sears store or parts & repair

center or other Craftsman outlet in the United States for free repair (or

replacement, if repair proves impossible).

This warranty does not include expendable parts such as lamps,

batteries, bits, or blades.

This warranty applies for only 90 days from the date of purchase if this

product is ever used for commercial or rental purposes.

This warranty gives you specific legal rights, and you may also have other

rights, which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

_, WARNING: Some dust created by using power tools contains chemicals

known to the state of California to cause cancer and birth defects or other

reproductive harm.

SAVE THESE INSTRUCTIONS!

READ ALL INSTRUCTIONSI

28180 Manual Revlsed_07-0228 Page2

The purpose of safety symbols is to attract your attention to possible dangers. The

safety symbols, and the explanations with them, deserve your careful attention and

understanding. The symbol warnings DO NOT, by themselves, eliminate any dan-

ger. The instructions and warnings they give are no substitutes for proper accident-

prevention measures.

_, WARNING= BE SURE to read and understand all safety alert symbols, such

as "DANGER," "WARNING," and "CAUTION" BEFORE using this product. Failure

to follow all instructions may result in electric shock, fire, and/or serious personal

injury.

SYMBOL MEANINGS

SAFETY ALERT SYMBOL= Indicates DANGER, WARNING, OR CAUTION.

May be used in conjunction with other symbols or pictographs.

,_ DANGER= Failure to obey this safety warning WILL result in death or serious

injury to yourself or to others. Always follow the safety precautions to reduce the risk

of fire, electric shock and personal injury.

,_ WARNING: Failure to obey this safety warning CAN result in death or serious

injury to yourself or to others. Always follow the safety precautions to reduce the risk

of fire, electric shock and personal injury.

,_ CAUTION" Failure to obey this safety warning MAY result in personal injury

to yourself or others or property damage. Always follow the safety precautions to

reduce the risk of fire, electric shock and personal injury.

DAMAGE PREVENTION AND INFORMATION MESSAGES

These inform the user of important information and/or instructions that could lead

to equipment or other property damage if they are not followed. Each message is

preceded by the word "NOTE," as in the example below:

NOTE= Equipment and/or property damage may result if these instructions are not

followed.

28180 ManuaLRevlsed_07-O228 Page3

Some of these following symbols may be used on this tool. Please study them and

learn their meaning, Proper interpretation of these symbols will allow you to operate

the tool better and more safely.

SYMBOL NAME DESIGNATION /EXPLANATION

rnin

,-,,_,

[]

_Jmin

Volts

Amperes

He rtz

Watt

Minutes

Alternating Current

Direct Current

No Load Speed

Class I1Construction

Per Minute

Wet Cond tons Alert

Read the Product Manual

Eye Protection

Safety Alert

No Hands Symbol

Voltage

Current

Frequency (cycles per second)

Power

Time

Type of current

Type or a characteristic of current

Rotational speed, at no load

Double-insulated construction

Revolutions. strokes, surface speed.

orbits, etc.. per minute

Do not expose to rain or use in damp

locations,

To reduce the risk of in ury, user must

read and understand product manua

before using this producL

Always wear safety goggles or safety

glasses with side shields and a fuIFface

shield when operating this product.

Precautions that involve your safety,

Failure to keep your hands away from

the blade will result in serious personal

injury.

Failure to keep your hands away from

the blade will result in serious personal

injury.

Failure to keep your hands away from

the blade will result in serious personal

injury.

Failure to keep your hands away from

the blade will result in serious personal

injury

No Hands Symbol

To reduce the risk of injury or damage,

Hot Surface avoid contact with any hot surface,

28580 Manual Revised_07-0228 Page4

WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to fol-

low all instructions listed below and the instructions in the product manual for your

router may result in serious personal injury.

WORK AREA SAFETY

•Keep the work area clean and well lit. Cluttered benches and dark areas

invite accidents.

Don't use in a dangerous environment. Don't use power tools in damp or

wet locations or expose them to rain. Don't operate power tools in potentially

explosive environments, such as in the presence of flammable liquids, gases,

or dust. Power tools create sparks, which may ignite the dust or fumes.

Operate the tool in well-ventilated areas, and provide proper dust removal

Dust generated from some materials can be hazardous to your health. Use

dust-collection systems whenever possible.

Keep children and bystanders away. All visitors should be kept a safe dis-

tance away from the work area.

Use the right tool. Don't force a tool or attachment to do a job for which it

was not designed.

Make the workshop kid-proof with padlocks, master switches, or by remov-

ing starter keys.

ELECTRICALSAFETY

Grounded tools

In the event of a malfunction or breakdown, grounding provides a path of

least resistance for electric current to reduce the risk of electric shock, This

router table is equipped with an electrical cord having an equipment-ground-

ing conductor and a grounding plug. The plug must be plugged into a match-

ing outlet that is properly installed and grounded in accordance with all local

codes and ordinances°

Do not modify the plug provided. If it will not fit into the outlet, have the proper

outlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in a

risk of electric shock. The conductor with a green-colored outer insulation

cover, with or without yellow stripes, is the equipment-grounding conductor, If

repair or replacement is necessary, do not connect the equipment-grounding

conductor to a live terminal,

= Check with a qualified electrician or service personnel if the grounding in-

structions are not completely understood, or if in doubt as to whether the tool

is properly grounded.

28180 ManuaLRevised_07©228 Page 5

o Use only 3-wire extension cords that have 3-prong grounding plugs and 3-

pole receptacles that accept the tool's plug.

o Repair or replace a damaged or worn cord immediately.

Repair or replace damaged or worn cord immediately.

This tool is intended for use on a circuit that has an outlet that looks like the one

illustrated in Sketch A in the figure below. The tool has a grounding plug that

looks like the plug illustrated in sketch A in the figure below. A temporary adapter,

which looks like the adapter illustrated in Sketches B and C, may be used to

connect this plug to a 2-pole

receptacle as shown in Sketch

B if a properly grounded outlet

is not available. The tempo-

rary adapter should be used

only until a properly grounded

outlet can be installed by

a qualified electrician. The

green-colored rigid ear, lug,

and the like, extending from

the adapter must be connect-

ed to a permanent ground,

such as a properly grounded

outlet box.

flil_

Grounding Pin

(_ GrOolndiegMeans

Metal

Screw

",, /

Cover of Grounded

Outlet Box

Double-insulated tools

The fixed-base router that is included with the router table is a double-insulated tool,

Carefully read and understand all instructions for the fixed-base router before

operating the tool

• Replacement parts: When servicing use only identical replacement parts.

Polarized plugs: To reduce the risk of electric shock, this equipment has a po-

larized plug (one blade is wider than the other). This plug will fit in a polarized

outlet only one way. If the plug does not fit fully in the outlet, reverse the plug.

If it still does not fit, contact a qualified electrician to install the proper outlet,

Do not change the plug in any way,

Use the proper extension cord,

• Make sure that your extension cord is in good condition

• When using an extension cord, be sure to use one heavy enough to carry the

current your product will draw, An undersized cord will cause a drop in line

voltage resulting in loss of power and overheating.

28180 Manual Revised_0743228 Page6

Table A shows the correct size to use, depending on cord length and ampere

rating. If in doubt, use the next heavier gauge: the smaller the gauge number,

the heavier the cord.

When operating a power tool outdoors, ALWAYS use an outdoor extension

cord marked "W-A" or "W." These cords are rated for outdoor use and re-

duce the risk of electric shock.

Minumum Gauge for Extension Cords

Volts

'120V

Ampere Rating

More than 0

Not more than 6

More than 6 i

Not more than 10

More than 10

Not more than 12

More than 12

Not more than 16

0-25ft.

AWG

Total Length of Cord in Feet

25-50_.

AWG

51-100ff.

AWG

101-150_.

AWG

16 14

14 12

Not Recommended

PERSONAL SAFETY

,_ WARNING: Use of this product can generate dust containing chemicals

known to the state of California to cause cancer, birth defects or other reproduc-

tive harm. Some examples of these chemicals are:

=Lead from lead-based paints.

o Crystalline silica from bricks and cement and other masonry products.

• Arsenic and chromium, from chemically treated lumber.

Your risk from these exposures varies, depending upon how often you do this

type of work. To reduce your exposure to these chemicals:

• Work in a well-ventilated area.

• Work with approved safety equipment, such as those dust masks that are

specially designed to filter out microscopic particles_

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling

and other construction activities, Wear protective clothing and wash exposed

areas with soap and water. Allowing dust to get into your mouth, eyes or lay on

the skin may promote absorption of harmful chemicals,

28180 ManuaLRevlsed_07-0228 Page7

,_ WARNING: The operation of any power tool can result in foreign objects be-

ing thrown into your eyes, which can result in severe eye damage. Before begin-

ning power-tool operation, always wear safety goggles or safety glasses with side

shields, and a full-face shield when needed. We recommend Wide Vision Safety

Mask for use over eyeglasses or standard safety glasses with shields. Always use

eye protection that is marked to comply with ANSI Z87.1

oStay alert, watch what you are doing, and use

common sense when operating a power tool. Do WEARYOUR

not use the tool while tired or under the influence of

drugs, alcohol, or medication.

Wear proper apparel. Do not wear loose clothing,

gloves, neckties, rings, bracelets, or other jewelry

which may get caught in moving parts. Non-slip

footwear is recommended.Wear protective hair cov-

ering to contain long hair.

o Keep your hair, clothing, and gloves away from moving parts.

=Remove adjusting keys and wrenches. Form a habit of checking to see that

keys and adjusting wrenches are removed from the tool before turning it on.

o Always use safety glasses, Also use face or dust mask if cutting operation is

dusty. Everyday glasses may have impact-resistant lenses, but they are NOT

safety glasses.

•Never touch the pins of the electrical plug while inserting it into or remov-

ing it from an electrical socket.

o Never stand on tool, Serious injury could occur if the tool is tipped, or if the

cutting tool is unintentionally contacted.

TOOL USE AND CARE SAFETY

o Use recommended accessories. Consult the owner's manual for recom-

mended accessories. The use of improper accessories may cause risk of

injury to persons.

• Keep guards in place and in working order.

• Secure work. Use clamp or avise to hold work when practical It is safer than

using your hand and it frees both hands to operate tool.

• Recuse the risk of unintentional starting. Be sure the switch is in the "OFF"

position before plugging the tool into an electrical outlet.

• Do not use a tool if the switch does not turn it "ON" or "OFF". Any tool

that cannot be controlled with the switch is dangerous and must be repaired.

•Do not carry tools with your finger on the switch.

•Do not overreach. Keep proper footing and balance at all time&

28580 ManuaLRevised_07_0228 Page8

Do not force the tool, Use the correct tool and blade for your application.

The correct tool and cutter will do the job better and more safely at the rate

for which it is designed.

Disconnect tools before servicing; when changing accessories, such as

blades, bits, cutters, and the like.

Store idle tools out of the reach of children and other untrained people.

Never leave the tool running unattended; turn the power off_ Don't leave

the tool until it comes to a complete stop.

Always maintain tools with care, Keep cutting tools sharp and clean. Prop-

erly maintained tools with sharp cutting edges are less likely to bind and are

easier to control. Follow all instructions for lubricating and changing acces-

sories.

Check for damaged parts. Before further use of the tool, a guard or other

part that is damaged should be carefully checked to determine that it will

operate properly and perform its intended function. Check for alignment of

moving parts, binding of moving parts, mounting, and any other conditions

that may affect its operationo A guard or other part that is damaged should be

properly repaired or replaced.

Direction of feed, Feed work into a blade or cutter against the direction of

rotation of the blade or cutter only.

SERVICE SAFETY

= Tool service MUST be performed only by qualified repair personnel. Service

or maintenance performed by an unqualified person could result in a risk of

injury

• Use only identical replacement parts when servicing a power tool.

•Follow the instructions in the Maintenance section of this Product Manual.

Use of unauthorized parts or failure to follow Maintenance Instructions may

create a risk of electric shock or injury.

SPECIFIC SAFETY FOR THE ROUTER TABLE

=Read and understand the router table and the instructions and warnings

in the product manuals for the router table and the router. Failure to follow

all instructions and warnings may result in serious personal injury_

@Fully assemble and tighten all fasteners required for this table and for

mounting the router to the table. Do not use the router table until all assem-

bly and installation steps have been completed. Before each use, check the

stand and the router to make sure that all fasteners are still tight. A loose

stand is unstable and may shift in use.

•Unplug the router before installing it into the table, "['urn off the router-table

safety switch controlling power to the the router, or unplug the router before

making adjustments or changing accessories, such as bits or cutters.

28180 ManuaLRev_sed_07-0228 Page9

Do not plug the router power cord into a wall outlet. It must be plugged

into the router table switch. Power tool switches and controls need to be

within your reach in emergency situations°

Before operating, make sure that the entire unit (table with router installed)

is placed on and secured to a solid, flat, level surface and that it will not tip.

Use of auxiliary infeed and ouffeed supports is necessary for long or wide

work pieces. Long work pieces without adequate support can flip off the table

or cause the table to tip over.

Do not use the router table without the bit guard. Remove all dust, chips,

and any other foreign particles that can affect its function. Adjust the guard

height so that it clears the router bit and work piece. The guard will aid in

keeping hands from unintended contact with the rotating bit.

Never place your fingers near a spinning bit or under the guard when the

router is plugged in.

Never hold the work piece on the ouffeed side of the bit. Pressing the

work piece against the out-feed side of the fence may cause the material to

bind, which may cause kickback and pull your hand back into the bit.

Guide the work piece against the fence to maintain control of the work

piece. Do not place material between the router bit and the fence while rout-

ing the edge. This placement will cause the material to become wedged,

possibly causing kickback.

Reuters are intended for working with wood, wood-like products, and

plastic or laminates, not for cutting or shaping metals.

Be sure the work piece does not contain nails, etc. Cutting nails may

cause loss of control.

Do not use bits with cutting diameters that exceed the clearance hole in

the tabletop insert. The bit could contact the inset ring, throwing fragments.

Install the bit in accordance with the instructions in the router manual and

securely clamp the router bit in the collet chuck before making any cuts.

Never use dull or damaged bits. Sharp bits must be handled with care.

Damaged bits can snap during use. Dull bits require more force to push the

work piece, possibly causing the bit to break or the material to kickback.

The router table is designed to cut flat, straight, and squared material. Do

not cut material that is warped, wobbly, or otherwise unstable. If the material

is slightly curved, but otherwise stable, cut the material with the concave side

against the table or fence. Cutting the material with the concave side up or

away from the fence may cause the warped or wobbly material to roll and kick

back, causing the user to lose control.

Never start the tool when the bit is engaged in the material. The cutting

edge may grab the material, causing loss of control of the work piece.

28180 Manual_Revlsed_07-022S Page10

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