Cornelius Enduro 200 Manuel utilisateur

IMPORTANT:

TOTHEINSTALLER.

Itistheresponsibilityof

theInstallertoensurethat

thewatersupplytothe

dispensing equipmentis

providedwith protection

againstbackflowby anair

gapas definedin

ANSI/ASMEA112.1.2-1979;

oranapprovedvacuum

breakerorothersuch

method as provedeffective

bytest.

Waterpipe connections

and fixtures directly

connectedtoapotable

watersupply shall be

sized, installed,and

maintainedaccording to

Federal, State,and Local

Codes.

Operator’sManual

ICE/BEVERAGEDISPENSER

Model:Enduro200/250

PRINTEDIN U.S.A

IMI CORNELIUS INC; 1995 -- 2000Ó

IMICORNELIUSREMCORINC g500 REGENCYDRIVE gGLENDALEHEIGHTS, IL 60139--2268

Telephone (800)551--4423 Facsimile(800)519--4423

PartNo.92108

January31,1995

Revised:September26,2000

Revision F

THISDOCUMENTCONTAINSIMPORTANTINFORMATION

ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i92108

TABLEOFCONTENTS

Page

MAINTENANCE1...........................................................

DAILY(ORAS REQUIRED)1............................................

WEEKLY(ORAS REQUIRED)1.........................................

MONTHLY1...........................................................

START-UP&OPERATINGINSTRUCTIONS1..............................

CLEANINGINSTRUCTIONS1............................................

DISPENSER2..........................................................

BEVERAGE SYSTEM(IFAPPLICABLE)3.....................................

CLEANING3............................................................

CLEANINGDISPENSINGVALVES 3.....................................

SANITIZING3.........................................................

TROUBLESHOOTING5......................................................

BLOWNFUSE OR CIRCUITBREAKER.5..................................

GATEDOES NOTOPEN.AGITATOR DOES NOT TURN.5..................

GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.5..........

ICEDISPENSES CONTINUOUSLY.5......................................

SLUSHYICE.WATERIN HOPPER.5.....................................

BEVERAGES DONOTDISPENSE.5......................................

BEVERAGES TOO SWEET.5............................................

BEVERAGENOTSWEETENOUGH.6....................................

BEVERAGES NOTCOLD(UNITSWITHBUILT--IN COLDPLATE).6..........

SOLENOIDASSEMBLY12................................................

DRAIN13................................................................

WARRANTY14..............................................................

LISTOF FIGURES

FIGURE1.CABINETSECTIONEXPLODEDVIEW7........................

FIGURE2.ELECTRICALBOX ASSEMBLY11...............................

FIGURE3.SOLENOIDASSEMBLY12......................................

FIGURE4.DRAINFORZSTYLEUNITSWITH COLDPLATES 13.............

192108

MAINTENANCE

The following dispensermaintenanceshould be performed at the intervalsindicated:

DAILY(orasrequired)

Removeforeign materialfromvending area driptrayto preventdrain blockage.

WEEKLY(orasrequired)

Clean vending area.Check forproperwaterdrainage fromthe vending area driptray.

MONTHLY

Clean and sanitizethe hopperinteriorand beverage systemifapplicable(see CLEANINGINSTRUCTIONS).

START-UP&OPERATINGINSTRUCTIONS

Fill the hopperwithice.Dispenseseveral large cupsofice(approximately20 to30secondstotaldispensing time)

to allowicetofill the cold platecabinet. Add icetothe hopperasnecessarytorefill and replacethe lid.Allow10 to

15 minutesforthe cold platetocooldown.Repeat thisprocedurewheneverthe dispenserhasrun outofice.Start

up the beverage systemand adjust faucetstothe properbrix.Contactyourlocalsyrup distributorforcomplete

information on the beverage system.

In normaloperation,pushing the ice dispensermechanismwill causeicetoflowfromthe icechute. Iceflow will

continue until the dispensermechanismisreleased.Dispensing ofanyfaucetwill provide beverage of the

appropriateflavor.

CAUTION:Use caution toavoidspilling ice whenfilling dispenser.Cleanupimmediately any

spilledice fromfilling oroperating theunit.To preventcontamination ofice,thelidmustbe

installedontheunitatall times.

If the dispenserfailsto dispenseice orbeverage see troubleshooting guide.

CLEANINGINSTRUCTIONS

WARNING:DisconnectPowerBeforeCleaning!Do notuse metalscrapers,sharp objectsor

abrasives on theice storagehopper,top coverand the agitatordisk,as damagemay result.

Do notuse solventsorothercleaning agents,as they may attack theplasticmaterial.

Soap solution -useamixture ofmild detergentand warm100 degreesFpotablewater.

Sanitizing solution -use 1/2 ounce ofhousehold bleachin 1 gallon ofpotablewater.Preparing the sanitizing

solution tothisratiowill createasolution of200 PPM.

92108

DISPENSER

1.CLEANINGEXTERIORSURFACES

Important: Performthefollowing daily.

A.Removethe cup rest fromdriptray.

B.Washthe driptraywithsoap solution.Rinsewithclean waterand allowsolution torun downthe drain.

C.Washcup restwithsoap solution and rinseinclean water. Install the cup restintothe driptray.

D.Clean all exteriorsurfaceswithsoap solution and rinseinclean water.

2.COLDPLATEINSPECTION BEFORECLEANING

A.Removesplash panel.

B.Removethe plastic cold platecoverto exposethe cold plate.

C.Locate and remove anydebrisfromthe cold plate,draintrough and makecertainthat the drain holes

are notclogged.

D.Reinstall the cold platecover.

E.Reinstall the splash panel inthe reverse orderinwhichitwasremoved.

3.CLEANINGINTERIORSURFACES

CAUTION:When pouring liquidintothehopper,do notexceedtherateof1/2gallon per

minute.

Important: Performthefollowing atleastonceamonth.

A.Remove agitatorassembly.

B.Usingalong handle nylon bristle brush,clean the interiorof the hopper, top,coverand cold platewith

soap solution.The cold platecan be reached bygoing through the ice opening on the hopperbottom.

Makecertaintoreachthe entiresurface of the cold plateincluding the corners.Clean the agitator

assemblywithsoap solution using a nylon brush orasponge.Thoroughlyrinsethe hopper, top cover,

agitatorand cold platesurfaceswithclean potablewater.

C.Removemerchandiserand icechutecoverfromdispenser.

D.Withanylon bristle brush orsponge,clean the inside of the icechute,gasketand coverwithsoap

solution and rinsethoroughlytoremove all tracesofdetergent.

E.Re-assemble agitatorassembly.Takespecialcareto ensurethat the thumbscrewistight.

F.Usingamechanicalspraybottlefilled withsanitizing solution,spraythe entireinteriorand agitator

assembly.Allowto airdry.

G.Re-assembleicechute assembly.

H.Usingamechanicalspraybottlefilled withsanitizing solution,spraythe inside of the icechute.Allowto

airdry.

I. Reinstall merchandiser.

392108

BEVERAGE SYSTEM

(IFAPPLICABLE)

CLEANING

WARNING:DisconnectPowerBeforeCleaning!Do notuse metalscrapers,sharp objectsor

abrasives on theice storagehopper,top coverand the agitatordisk,as damagemay result.

Do notuse solventsorothercleaning agents,as they may attack theplasticmaterial.

Soap solution -Useamixture ofmild detergentand warm100 degreesFpotablewater.

Sanitizing solution -Use 1/2 ounce ofhousehold bleachin 1 gallon ofpotablewater.Preparing the sanitizing

solution tothisratiowill provide the required solution of200 PPM.

Cleaning tank-Fill clean,emptytankwithamixture ofmild detergentand five(5)gallonsofwarm120 degreesF

potablewater.

CLEANING DISPENSING VALVES

Referto addendumsupplied withthe unit thatisapplicabletothe manufacturerof the valvesinstalled on the unit.

SANITIZING

IMPORTANT:Onlytrainedand qualified persons should performthese cleaning and sanitizing

procedures.

Sanitizetank systems,Post-Mix and Pre-Mix

1.Remove all the quick disconnectsfromall the tanks.Fill asuitable pail orbucketwithsoap solution.

2.Submerge all disconnects(gasand liquid)inthe soap solution and then clean themusing a nylon bristle

brush.(Do notuseawirebrush).Rinsewithclean water.

3.Preparesanitizing solution and usingamechanicalspraybottle,spraythe disconnects.Allowto airdry.

4.Usingaclean,emptytank,preparefive(5)gallonsof the sanitizing solution.Rinsethe tankdisconnectswith

approximately9 oz.of the sanitizing solution.Closethe tank.

5.Preparecleaning tankbyfilling clean five(5)gallon tankwithamixture ofmild detergentand 120 degreesF

potablewater.

6.Connecta gasdisconnect tothe tankand then applyone of the product tubestothe cleaning tank.Operate

the appropriatevalve until liquid dispensed isfree ofany syrup.

7.Disconnectcleaning tankand hookup sanitizing tanktosyrup line and CO2system.

8.Energize beverage faucetuntil chlorine sanitizing solution isdispensed through the faucet. Flush atleast two

(2)cupsofliquidtoinsurethat the sanitizing solution hasfilled the entirelength of the syrup tubing.

9.Allowsanitizertoremaininlinesforfifteen (15)minutes.

10.Repeat the step above,applying a differentproduct tube eachtime until all tubesarefilled withthe sanitizing

solution.

92108

11.Forpost-mix valves,removethe nozzle and syrup diffuserand clean theminamildsoap solution.Rinse

withclean water, then reinstall the nozzle and syrup diffuseron the valve.

12.Forpre-mix valves,disconnectall product tubesfromthe tankofsanitizing solution and then open the valves

to allowthe pressuretoberelieved.Removethe valvesfromthe dispenser,disassemble and wash

thoroughlyinamildsoap solution.

13.Rinsethe partsinclean water,reassemblethe valve and reconnectit tothe dispenser.

14.Discardthe tankofsanitizing solution and reconnect the product(syrup orpre-mix)tanks.Operatethe

valvesuntil all sanitizerhasbeen flushed fromthe systemand onlyproduct(syrup orpre-mix)isflowing.

Sanitize syrup lines,B-I-BSystems

1.Remove all the quick disconnectsfromall the B-I-Bcontainers.

2.Fill asuitable pail orbucketwithsoap solution.

3.Submerge all disconnects(gasand liquid)inthe soap solution and then clean themusing a nylon bristle

brush.(Do notuseawirebrush).Rinsewithclean water.

4.Using a plasticpail,prepare approximatelyfive(5)gallonsofsanitizing solution.

5.Rinsethe B-I-Bdisconnectsinthe sanitizing solution.

6.Sanitizing fittingsmustbe attached to eachB-I-Bdisconnect. If thesefittingsare notavailable, the fittings

fromemptyB-I-Bbags can be cut fromthe bagsand used.Thesefittingsopen the disconnectsothe

sanitizing solution can be drawnthrough the disconnect.

7.Place all the B-I-Bdisconnectsintothe pail ofsanitizing solution.Operate all the valvesuntil the sanitizing

solution isflowing fromthe valve.Allowsanitizertoremaininlinesforfifteen (15)minutes.

8.Removethe nozzle and syrup diffuserfromeachvalve and clean theminasoap solution.Rinsewithclean

waterand reassemblethe nozzle and syrup diffusertothe valve.

9.Removethe sanitizing fittingsfromthe B-I-Bdisconnectsand connect the disconnectstothe appropriate

B-I-Bcontainer.Operatethe valvesuntil all sanitizerhasbeen flushed fromthe systemand syrup isflowing

freely.

592108

WARNING:Ifrepairs areto bemadetoaproductsystem,remove quick disconnectsfrom

the applicableproduct tank,thenrelieve the systempressurebeforeproceeding. Ifrepairs

areto bemadetotheCO2system,stop dispensing,shutoff theCO2supply,thenrelieve the

systempressurebeforeproceeding. Ifrepairs areto bemadetotherefrigeration system,make sure

electricalpowerisdisconnectedfromtheunit.

IMPORTANT:Onlyqualified personnelshouldservice internalcomponentsorelectricalwiring.

Shouldyourunit fail to operateproperly,check that thereispowertotheunitand that thehoppercon-

tainsice. If theunitdoes notdispense,check thefollowing chartunderthe appropriate symptomstoaid

inlocating thedefect.

TroubleProbableCause

BLOWNFUSE OR CIRCUITBREAKER.A.Shortcircuitinwiring.

B.Defective gatesolenoid.

C.Defective agitatormotor.

GATEDOES NOTOPEN.AGITATOR DOES NOT

TURN.A.No power.

B.Bentdepressorplate(doesnotactuateswitch).

C.Defective dispensing switch.

GATEDOES NOTOPENORIS SLUGGISH.

AGITATORTURNS.A.Defective gatesolenoid.

B.Excessive pressure againstgateslide.

C.DefectiveRectifier.

ICEDISPENSES CONTINUOUSLY.A.Stuck orbentdepressorplate(doesnot

releaseswitch).

B.Defective dispensing switch.

C. Improperswitchinstallation.

SLUSHYICE.WATERIN HOPPER.A.Blocked drain.

B.Unitnotlevel.

C.Poorice qualitydue towaterqualityor

icemakerproblems.

D. Improperuse of flaked ice.

BEVERAGES DONOTDISPENSE.A.No24voltpowertofaucets.

B.NoCO2pressure.

BEVERAGES TOO SWEET.A.Carbonatornotworking.

B.NoCO2pressureincarbonator.

C.Faucetbrixrequiresadjusting.

92108

TroubleProbableCause

BEVERAGENOTSWEETENOUGH.A.Empty syrup tank.

B.Faucetbrixrequiresadjusting.

BEVERAGES NOTCOLD(UNITSWITHBUILT--IN

COLDPLATE).A.Unitstanding withnoicein hopper -- no icein

cold platecabinet.

NOTE:Contactyourlocalsyrup orbeverage equipmentdistributorforadditional information and

troubleshooting ofbeverage system.

Part # Corrections/Update Document

Unit Type/Model # Manual #

ED200/250

ICE/BEVERAGE

DISPENSER

92108

Revision 2 8/11/06

Page Item Old

Part

Desc. New Part Desc. Agent Date Notes

8 8 15093 Sink Extension Jls 1/16/03 Use this number for

units manufactured on

and before 11/15/98.

After this date use

620028702. Serial

number cut off: DF

units ZRM1013131, ED

units 62A9841ED343

8 22 30895 Dispense Switch 02070 Dispense Switch

Kit

Jls 1/16/03 Includes actuator

switch, boot, & spacer

(items 14,22,& 91)

8 25 33387 Agitator Motor

120V

629088531

629088782

Kit, Agitator Motor

Replacement

Agitator Motor

Service

SRV 2/1/06 For units prior to serial#

62A0540ED248

For units beginning with

serial #62A0540ED248

9 54 52949 White Lens ED200 Jls 1/16/03 24.81x11.11

Use 52950 for ED250

24.81x15.11

9 57 53290 Hopper Foamed

Assy Non Cold

Plate Unit

SRV 1/6/06 For ED200

9 57 53292 Hopper Foamed

Assy Non Cold

Plate Unit

SRV 1/6/06 For ED250

10 89 71011 4” Caster Leg 70970 4” Black Plastic

Leg

Jls 1/16/03 Sold individually

10 95 71094 Cup-Rest Optifill

(slanted)

Jls 1/16/03 29.1x7.5

10 100 Graphics 92183 Coca-Cola

Graphics ED200

Jls 1/16/03 Must order thru Coke

USA Parts

10 100 Graphics 92184 Coca-Cola

Graphics ED250

Jls 1/16/03 Must order thru Coke

USA Parts

10 100 Graphics 92046 Pepsi Graphics

ED200

Jls 1/16/03 11.083x24.794

10 100 Graphics 92047 Pepsi Graphics

ED250

Jls 1/16/03 15.083x24.794

10 100 Graphics 92079 Generic Graphics

ED200

Jls 1/16/03 11.083x24.794

3 Cups Refreshing

10 100 Graphics 92080 Generic Graphics

ED250

Jls 1/16/03 15.083x24.794

3 Cups Refreshing

10 100 Graphics 92081 Dr. Pepper

Graphics ED200

Jls 1/16/03 11.083x24.794

10 100 Graphics 92082 Dr Pepper

Graphics ED250

Jls 1/16/03 15.083x24.794

10 100 Graphics 92085 7-Up Graphics

ED200

Jls 1/16/03 11.083x24.794

10 100 Graphics 92086 7-Up Graphics

ED250

Jls 1/16/03 15.083x24.794

10 100 Graphics 92083 RC Cola Graphics

ED200

Jls 1/16/03 11.083x24.794

10 100 Graphics 92084 RC Cola Graphics

ED250

Jls 1/17/03 15.083x24.794

11 10 31763 Agitator Timer

120V

629087448 Agitator Timer Kit

120V

Jls 1/16/03

11 10 32828 Agitator Timer

220-240V

629087451 Agitator Timer Kit

220-240V

Jls 1/16/03

12 70485 Gate Slide Spring Jls 1/16/03 Attaches to gate lift

arm on Solenoid Assy.

Need qty 2

n/a n/a 91978 Coca Cola Side

Decal ED200/250

Jls 1/16/03 Must order thru Coke

USA Parts

n/a n/a 91974 Pepsi Side Decal

ED200/250

Jls 1/16/03 20.97x14.75 Cup

Splash

n/a n/a 08052 Splashguard Kit Jls 1/16/03 Two clear side guards

n/a n/a 33666 Low Ice Indicator

Light

Jls 1/16/03 Red light

n/a n/a 31001 Thermostat Jls 1/16/03 For low light indicator

n/a n/a 629080104 Kit Sink to Z Style

ED2XX

Jls 1/16/03 Z = No drip tray or cup-

rest. Kit removes drip

tray/cup-rest. Allows

unit to sit on counter

with built in tray and

cup-rest.

n/a n/a 629080304 Kit Z Style to Sink

ED2XX GRAY

Jls 1/16/03 Z = No drip tray or cup-

rest. Kit adds drip tray

and cup-rest to unit.

n/a n/a 629080303 Kit Z Style to Sink

ED2XX BLACK

Jls 1/16/03 Z = No drip tray or cup-

rest. Kit adds drip tray

and cup-rest to unit.

n/a n/a 32977 Keylock Switch

w/Keys

Jls 1/17/03

n/a n/a 70739 Key Jls 1/17/03 Key is marked D001

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