Cornelius QUANTUM SERIES Manuel

INSTALLATION & SERVICE MANUAL

QUANTUM SERIES

IMI CORNELIUS INC.

www.cornelius.com

Part Number- 720901120

Revision B - November 23, 2004

TABLE OF CONTENTS

UNIT SPECIFICATIONS.................................................................... 1

PREINSTALLATION...........................................................................2

Receiving ..............................................................................................................2

Unpacking............................................................................................................. 2

Counter Location ..................................................................................................2

installation specifications ...............................................................3

Water Supply ........................................................................................................3

Electrical................................................................................................................3

Space ...................................................................................................................3

Connecting Water Supply .....................................................................................3

Filling Unit with Water ...........................................................................................3

Flushing and Sanitizing on Start Up .....................................................................4

Programming Portion Control (optional) ...............................................................4

Cancel/Pour Button.............................................................................................. 4

Concentrate loading and brixing ....................................................5

Placing Concentrate Products on Dispensing Platform........................................ 5

Changing Concentrate Flavor ...............................................................................5

Pump Priming....................................................................................................... 5

Brix Setting........................................................................................................... 5

Cleaning and sanitizing procedures ...............................................6

Daily: System Flush Procedure............................................................................ 6

Daily: Part Washing.............................................................................................. 6

Weekly: Sanitizing Procedure............................................................................... 6

Weekly: Check Brix Setting.................................................................................. 7

Semi-Annual: General Cleaning........................................................................... 7

Yearly: Replace Pump Tubing.............................................................................. 7

Trouble-shooting guide................................................................. 11

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UNIT SPECIFICATIONS

Clearance Recommended: 12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circula-

tion if sides are blocked off. If sides are open only 2” (5.08) are required in back. Space between

bottom of unit and counter cannot be obstructed in foot print area.

Electrical Connection: 6ft. long (1.83m) power cord with 3-prong plug attached to dispenser.

Export models have line cord less plug.

Power Supply: 15 amps at 120 volts or 10 amps at 220 volts.

Water Connection: 3/8” (0.95 cm) SAE male flare fitting on dispenser.

Water Supply Requirements: 80 psi (5.5 bar) maximum static pressure. 20 psi (1.4 bar) minimum

dynamic pressure; i.e., flowing pressure measured at dispenser water inlet with 3.0 ounces

(88.7ml) per second water flow.

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PREINSTALLATION

RECEIVING

Each unit is completely tested and inspected before shipment. At time of shipment, the carrier

accepts the unit and any claim for damage must be made with the carrier.

Upon receiving from the carrier, please, inspect the carton for visible damage. If damage exists,

have the carrier make a note on the bill of lading and file a claim with the carrier.

UNPACKING

•Remove staples securing carton to pallet.

•Lift carton up and off of unit.

•Remove top insert and shipping bag.

•Open the upper cabinet door and remove installation kit.

•Remove bolts securing unit to pallet.

•Lift unit off of pallet.

•Open the package, take legs and secure them to the bottom of the unit.

NOTE: Do not lay the unit on sides or on the back.

•Tilt the unit only when securing legs.

•If the unit is to be transported from the place where it was unpacked, do not remove the unit

from the pallet. Transport it on the pallet to the installation site.

COUNTERLOCATION

•Select location in well ventilated area, close to grounded electrical outlet. If possible do not

place the unit close to hot and/or steaming machines.

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INSTALLATION

SPECIFICATIONS

WATERSUPPLY

The Quantum Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very

important that the incoming water line is dedicated for the unit, or at least does not have other

machines connected which could cause a water surge; i.e., a dishwashing machine.

NOTE: For increased cooling capacity the unit should be connected to a remote

recirculating cooling unit. If the location is equipped with a dedicated beverage wa-

ter supply system the juice dispenser should be connected to it.

NOTE: The water supply should be consistent with proper water quality standard

(neutral ph of 7.0 to 8.0), and should not be connected to a water softener. The wa-

ter cooling coil is Copper, and may be affected by poor water conditions (i.e. severe

corrosion and pitting).

Water connections shall be sized, installed, and maintained according to Federal, State, and Local

Laws.

ELECTRICAL

A minimum of 15 amps electrical service is needed for 120V power supply or 10 amps for 220V

supply.

SPACE

The minimum clearance is: 4” (10.16cm) in back and 12” (30.48cm) on top and open to the front if

sides are blocked off. If the sides are open then only 2” (5.08cm) is required in the back. Space

between the bottom of the unit and the counter cannot be obstructed.

NOTE: Condenser air is drawn from the bottom and discharged out the back. Fail-

ure to maintain clearance space will reduce capacity of the unit and cause prema-

ture compressor failure.

CONNECTINGWATERSUPPLY

1. Secure 3/8” (0.95cm) flexible hose to the unit water inlet. Make sure that the seal washer is

used (hose and seal washer are included with the installation kit).

2. When securing flare nut use backup wrench on male side of the fitting (unit side) to prevent

twisting of the copper tube inside the unit and/or possible damage to the water strainer/sole-

noid. A water shut off outside the unit is recommended.

FILLINGUNITWITHWATER

To properly prime the unit with water, without air pockets in the system, push the dispensing

switches simultaneously for a few seconds each. Repeat above until a steady flow of water is

observed.

NOTE: Water splashing may occur during the purge cycle.

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FLUSHINGAND SANITIZINGONSTARTUP

Follow standard sanitizing and flushing procedure.

PROGRAMMINGPORTIONCONTROL(OPTIONAL)

The portion control supplied with your orange juice dispenser has been programmed to pour 7, 12,

and 16 ounce drinks. The “XL” size has also been programmed to pour 16 ounces. Should pour

size adjustments be required, please follow the instructions below:

1. Simultaneously, press and hold “S” (small) and “XL” (extra large) push button switches on the

Portion Control Module until the led “REFILL” light in the corner of the module starts blinking.

Release the switches. The blinking led indicates the programming mode is active.

2. Place the cup under the white mixing valve nozzle and push the selected size button (small,

medium, large, or extra large). Hold the button in until the cup fills to the desired portion, then

release the button repeat the above procedure for the remaining sizes.

3. After programming all the drink sizes, press and release the “cancel/pour” switch to return the

Portion Control to the operational mode. The blinking led light will go out.

If at a future date, it is decided to change the portion size of the drinks, the individual sizes

can be adjusted by the above procedure. It is not necessary to reprogram every size.

The portion control has a full memory retention in case of a power failure.

CANCEL/POUR BUTTON

•Push and release the cancel/pour button to stop the valve from dispensing.

•Push and hold for a continuous pour.

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CONCENTRATE

LOADING AND BRIXING

PLACINGCONCENTRATEPRODUCTSONDISPENSINGPLATFORM

To engage the concentrate container, place it in the desired position and press down into bottle

adapter opening on dispensing platform tray (inside the cabinet).

NOTE: Make sure o-ring seal on the container adapter is lubricated; otherwise, you

may experience difficulties with container replacement.

NOTE: Concentrate in the containers must be completely thawed and be within the

temperature range of 35°F-40°F (1.6°C-4.4°C). Failing to supply concentrate inside

the recommended temperature range, especially below 35°F (1.6°C), will cause an

out of brix drink.

It is recommended the concentrate be thawed in a refrigerated (35°F- 40°F) (1.6°C- 4.4°C) com-

partment for 36 to 48 hours before use.

It is recommended that the thawed concentrate be thoroughly shaken before use.

CHANGINGCONCENTRATEFLAVOR

1. Perform flush cycle

2. Move valve handle to “Dispense” position

3. Replace concentrate container

PUMPPRIMING

1. Follow instructions in paragraph “Placing Concentrate Products on the Dispensing Platform”

2. Close the door (or unit will not activate)

3. Depress the push button until concentrate appears at the dispensing nozzle.

BRIXSETTING

1. Make two (2) full clockwise turns of the corresponding brix knob from the “all the way out” po-

sition (factory set). These two turns will bring you within one turn of proper brix setting. (Refer

to brix table located on the inside of the refrigerated compartment door).

2. Dispense 1/2 cup of juice and discard.

3. Dispense 1/2 cup of juice and use refractometer to check brix level.

4. Clockwise rotation of the knob decreases brix level for example from 13% to 11.5%. Counter-

clockwise will increase brix level for example from 11.5% to 13%.

If a brix problem is experienced, refer to troubleshooting guide.

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CLEANING AND

SANITIZING

PROCEDURES

DAILY: SYSTEMFLUSHPROCEDURE

1. A 1 quart (0.95 liters) (32 fluid oz. minimum) empty container is needed. Place the empty con-

tainer on the drip tray grill under the nozzle of the dispensing station to be flushed.

2. Open the cabinet door.

3. Choose the valve handle that corresponds with dispensing station to be flushed.

4. Move chosen handle from “dispense” position to the “flush” position.

5. Close the door.

6. Depress and hold push button corresponding with dispensing station to be flushed, until clear

water is dispensed from the nozzle.

7. Move the handle to the “dispense” position.

8. Depress the push button for approximately 0.5 sec. and release. This will release water pres-

sure from the pump system.

It is recommended to use one or more quarts of water to flush a single dispensing station.

DAILY: PARTWASHING

1. Remove and wash dispensing nozzle, static mixer, splash plate, drip pan, bracket, and grille

in a mild detergent solution. Rinse thoroughly.

WEEKLY: SANITIZINGPROCEDURE

1. Remove juice concentrate container from unit and place in separate refrigerated compart-

ment.

2. Perform flush procedure.

3. Fill a clean empty concentrate container with one quart of extremely hot tap water, approxi-

mately 140°F (60°C) and place into unit. Run the hot water completely through unit into a large

container. When complete remove concentrate container.

4. Remove nozzles and static mixers from unit and rinse under hot tap water to remove excess

pulp.

5. Place nozzles and static mixers in separate container with 1 quart (0.95 liter) of sanitizing so-

lution and agitate vigorously, using brush (P/N 07932) to remove any excess pulp or concen-

trate (allow to soak for 2 minutes).

6. Clean bottle adaptor’s inlet area along with dispensing platform tray with brush and sanitizing

solution to remove concentrate and pulp.

7. Clean valve mixing chambers with brush and sanitizing solution. (This is the cavity from which

the nozzle is removed).

8. Replace nozzles and static mixers into proper location.

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9. Fill a clean empty concentrate container with 2 quarts (1.9 liters) of sanitizing solution, place

on dispensing platform, and insert bottle fitting into bottle adapter.

NOTE: Do not reuse the same sanitizing solution used to clean nozzles, static mix-

ers, etc.

10. Place handle in dispense position and close door.

11. Run dispensing station for 90 seconds then stop; allow sanitizing solution to remain in lines

for 5 minutes.

12. Dispense remaining sanitizing solution (approximately 90 seconds).

13. Replace sanitizing solution container with a concentrate container, and close door.

14. Depress and hold push buttons until juice appears at outlet of dispensing nozzle.

15. Dispense and discard two 8 oz. cups (236.6 ML) of juice.

NOTE: Wipe internal and external surfaces of cabinet with a clean damp cloth.

WEEKLY: CHECK BRIXSETTING

Tools: Hydrometer or Refractometer

1. Dispense required ounces of juice per brix testing device instructions.

2. Test concentrate to water ratio of dispensed juice per brix testing device instructions.

3. Clockwise rotation of knob decreases brix level (i.e. from 13% to 11.5%). Counterclockwise

rotation of knob increases brix level (i.e. from 11.5% to 13%).

NOTE: If brix problem persists, refer to trouble shooting guide.

SEMI-ANNUAL: GENERALCLEANING

1. Remove access port of Y-shaped water solenoid located on water inlet in lower cabinet, clean

stainless steel strainer and reinstall.

2. Clean condenser fins.

3. Clean air inlet grille located in base of unit.

4. Clean lower cabinet interior.

5. Wipe fan blade clean.

YEARLY: REPLACEPUMPTUBING

Removal of Platform (see figure 1):

1. Remove concentrate container from the dispenser and place in a refrigerator.

2. Remove the product shelf.

3. Depress the button on the water line quick disconnect and lift the water line away from the

platform.

4. Unplug the platform electrical connector at the inside rear of the cabinet.

5. Release the catch at the front of the platform by pulling the tab towards yourself with on finger.

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6. Remove the nozzle and static mixers.

7. Carefully lift and pull the platform from the dispenser and place it in a clean and well lit area

for service.

Replacement of Pump Hose (see figure 2):

1. Remove platform as described above in removal of platform instructions.

2. Remove the two white plastic hose clamps from the pump tube connections. Remove the two

stainless steel concentrate delivery tubes from the hose ends.

3. Loosen and remove the four thumb screws from the pump body.

4. Remove the rear half (only) of the pump body to reveal the hose and rollers.

5. Remove the old hose from the pump body. If the rollers come out with the hose, place in back

into the housing being sure to align the roller assembly shaft keyway to the motor shaft key

so that the two interlock (see figure 3 for step by step pictorial instructions).

6. Firmly press the new hose into the pump body around the roller assembly, being sure to keep

the protruding ends even with each other. Once the hose is in place, replace the outer half of

the pump body. Hold the tubing in place inside pump housing with one hand, capture the lower

part of the tubing with the outer housing, then proceed to capture the shaft of the roller assem-

bly and push the housing straight onto the pump/motor portion of the assembly. Make sure to

capture the hose within the body and not pinch it between the halves. Do not use any tool

other than your finger tips to manipulate the hose into the housing or damage to the hose will

result.

7. While holding the pump halves together by hand, reinsert the four thumb screws and tighten

them in a criss-cross pattern until the two halves are pressed together.

8. Insertthetwostainless tubesinto thehose endsand fastenthem withnew clampsusing pliers

to tighten the clamps.

Replace platform in unit, reinstall nozzles and static mixers, connect water, install product

shelf and concentrate, and reconnect power to unit.

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