Clarke WARRIOR 40 Mode d’emploi

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0512

COMPRESSOR

MODEL NO: WARRIOR 40

PART NO: 2322010, 2322015,

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Compressor.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

PARTS AND SERVICING

For Parts & Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: Service@clarkeinternational.com

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY PRECAUTIONS

Before using your compressor it is in your own interest to read and pay attention

to the following safety rules

1. Compressed air is dangerous, NEVER direct a jet of air at people or animals, and

NEVER discharge compressed air against the skin.

2. DO NOT operate your compressor with any guards removed.

3. Electrical or mechanical repairs should only be carried out by a qualified engineer. If

problems occur, contact your Clarke dealer.

4. Before carrying out any maintenance, ensure the pressure is expelled from the air

receiver, and the machine is disconnected from the electrical supply.

5. DO NOT leave pressure in the receiver overnight, or when transporting.

6. DO NOT adjust, or tamper with the safety valves. The maximum pressure is factory

set, and clearly marked on the machine.

7. DO NOT operate in wet or damp conditions. Keep the machine dry at all times.

Similarly, a clean atmosphere will ensure efficient operation. Do not use in dusty or

otherwise dirty locations.

8. Some of the metal parts can become quite hot during operation. Take care not to

touch these until the machine has cooled down.

9. Always set the pressure regulator to the recommended setting for the tool.

10. When spraying flammable materials e.g. cellulose paint, ensure that there is

adequate ventilation and keep clear of any possible source of ignition.

11. Before spraying any material always consult paint manufacturers instructions for

safety and usage.

12. Protect yourself. Goggles will protect your eyes from flying particles. Face masks will

protect you against paint spray and/or fumes.

13. Do not exert any strain on electrical cables and ensure that air hoses are not kinked

or wrapped around machinery etc.

14. When disconnecting air hoses or other equipment from your compressor ensure that

the air supply is turned off at the machine outlet and vent all pressurised air from

within the machine and other equipment attached to it.

15. Make sure that children and animals are kept well away from the compressor and

any equipment attached to it.

16. Always ensure that all individuals using the compressor have had the necessary

training and have read and fully understand these operating instructions.

17. Ensure that any equipment or tool used in conjunction with your compressor, has a

safe working pressure exceeding that of the machine.

18. Exercise caution when transporting the machine to avoid tipping the machine over.

19. Permanently installed systems should be installed by a competent engineer.

20. These Machines produce noise levels in excess of 70dB(A). Persons working in the

vicinity of the machine must be provided with suitable ear protection.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

WARRIOR 40, 110V MODEL ONLY

Connect the mains lead to a suitable 110V (50Hz) electrical supply through an

approved plug or a suitably fused isolator switch.

If using a portable 110V transformer, make sure it has a rated capacity sufficient to take

the load of the air compressor (see specifications on page 11).

WARRIOR 40, 230V MODEL ONLY

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an

approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring instructions

shown below. The old plug must be disposed of safely, as insertion into a mains socket

could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond with the

markings on the terminals of your plug, proceed as follows.

• The wire which is

coloured Blue must be

connected to the

terminal which is marked

Nor coloured Black.

• The wire which is

coloured Brown must be

connected to the

terminal which is marked

Lor coloured Red.

• The wire which is

coloured Yellow and

Green must be

connected to the terminal which is marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply via a

Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself

WARNING! Read these electrical safety instructions thoroughly

before connecting the product to the mains supply.

WARNING! The wires in the power cable of this product are

coloured in accordance with the following code:

Blue = Neutral Brown = Live Yellow and Green = Earth

Plug must be BS1363/A approved.

Always fit

Ensure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

Earth

(Green and

a 13 Amp

the cable is firmly held by the clamp

fuse.

Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

CAUTION: THE COMPRESSOR IS HEAVY, GET ASSISTANCE WHEN LIFTING

OR MOVING THIS COMPRESSOR TO AVOID PERSONAL INJURY.

FITTING THE WHEELS

Fit the wheels using a suitable

spanner.

FITTING THE SUPPORT FEET

Fit the support feet into place as

shown.

FITTING THE HANDLE

Slide the handle into the position

shown and secure in place using the

fixings provided.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MOVING THE AIR COMPRESSOR

Before moving the compressor, switch off and disconnect it from the mains

power supply.

• Always use the handle.

• Only move the compressor when it is switched off.

• Do not lift by (or put strain on) fittings, valves or hoses.

• Take care when moving the compressor to avoid damaging the

valves or fittings

BEFORE USE

Before connecting your compressor to the mains supply, check the following:-

• Make sure that the ON/OFF

switch is in the OFF (pressed

down) position.

• Make sure the compressor is on

level ground.

• Check that the mains voltage is

the same as that shown on the

data label on the compressor.

CHECK THE OIL LEVEL

The compressor is supplied without any oil inside.

1. Remove the dipstick from the oil

reservoir.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

2. Add oil until the oil level is between

the min and max marks on the

dipstick.

• Only use SAE40 compressor oil,

available from your Clarke

Dealer.

ATTACHING AIR TOOLS

1. Attach the air hose to the

regulator.

2. Fit the tool to the end of the air

hose.

WARNING: BEFORE CONNECTING ANY AIR TOOLS, MAKE SURE YOU

HAVE READ ANY INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE

THAT THE TOOL IS COMPATIBLE WITH THE COMPRESSOR AND HOSE

SPECIFICATIONS.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

If the compressor has not been used for 24 hours or more, open the drain valve

in the tank to drain any condensate which may have accumulated. See

page 10

1. Insert the plug into the power socket and switch on the power.

2. Lift the On/Off button.

• The compressor will run until the

main tank is fully pressurised. It

will then switch off.

• The compressor will start up

again when the pressure in the

main tank decreases during

use.

3. Make sure the safety valve is

working correctly by pulling on the

ring attached.

• Air should be released when the

ring is pulled and stop when

released.

• If the valve does not operate as

expected, it must be replaced

by qualified service personnel

before the compressor is used.

4. Set the operating pressure you

need using the pressure regulator.

• Clockwise to increase the

pressure

• Anticlockwise to decrease the

pressure

WARNING: DO NOT REMOVE OR ATTEMPT TO ADJUST THE SAFETY VALVE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

REMOVING TOOLS FROM THE AIR HOSE

1. Push down on the On/Off button

to stop the compressor.

2. Set the pressure regulator to the

lowest setting (fully anticlockwise).

3. Activate the tool (spraygun etc) to

depressurise the air hose

4. The tool can then be

disconnected from the hose,

SHUTTING DOWN THE COMPRESSOR

1. Follow steps 1-3 in “Removing Tools

From The Air Hose” above.

2. Disconnect the compressor from

the mains supply.

• Never leave the compressor

unattended while the tank is

pressurised.

• Always release the pressure

from the tank when not in use or

prior to storage, as described in

the following section.

WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE

ATTEMPTING TO REMOVE OR REPLACE A TOOL.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

DRAINING THE TANK

1. Turn the compressor off and

disconnect from the power

supply.

• Put a container beneath the

drain valve to catch any

condensation.

2. Open the drain valve slowly.

• You will hear a hissing sound as

the tank depressurises.

• Any condensation will drain from the tank.

3. Close the drain valve when the tank has fully drained.

RESET BUTTON

This compressor has a thermal

overload device which protects the

motor.

If the motor overheats the thermal

overload device cuts the power thus

preventing damage to the motor.

If the thermal overload device

activates, wait 5 minutes for the motor

to cool and press the reset button.

If you restart the compressor and the

overload cutout activates again, switch off the compressor, Disconnect the

compressor from the mains supply and have your compressor checked by a

qualified service agent.

CAUTION: YOU MUST DRAIN THE TANK AFTER EACH DAYS USE AND

BEFORE YOU STORE YOUR COMPRESSOR.

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