Burkert ME44 Manuel utilisateur

Quickstart

Type ME44 / BPX3

I/O-Module / Backplane

8DI module, 8DO module, 4AI module, 4AO module

8DI-Modul, 8DO-Modul, 4AI-Modul, 4AO-Modul

Module 8DI, module 8DO, module 4AI, module 4AO

1 THE QUICKSTART

The Quickstart contains extremely important information on the device.

Keep these instructions ready to hand at the operation site.

Important safety information!

▶Carefully read these instructions. Observe in particular the safety

instructions, intended use and operating conditions.

▶Persons, who work on the device, must read and understand these

instructions.

The operating instructions can be found on the Internet at:

www.burkert.com

1.1 Symbols

▶Highlights instructions to avoid a danger.

→Designates a procedure which you must carry out.

MENUE Symbol for software interface texts.

Warning of injuries:

CAUTION!

Danger! Moderate or minor injuries.

NOTE! Warning of damage.

Contents

1 The Quickstart .................................................................................. 2

2 Intended use ..................................................................................... 3

3 Basic safety instructions.................................................................... 3

4 Technical data................................................................................... 4

5 Installation......................................................................................... 6

6 Start-up .......................................................................................... 11

7 Display elements............................................................................. 11

8 Maintenance ................................................................................... 12

9 Disassembly.................................................................................... 13

10 Transportation, storage, disposal..................................................... 14

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3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any contingencies

and events which may arise during assembly, operation and maintenance.

The operator is responsible for observing the location-specic safety

regulations, also with reference to the personnel.

General hazardous situations.

To prevent injury, ensure the following:

▶Do not make any changes to the device and do not subject it to

mechanical stress.

▶Secure device or system to prevent unintentional activation.

▶Only trained technicians may perform installation and maintenance

work.

▶Install the device according to the regulations applicable in the

country.

▶After an interruption in the power supply, ensure that the process is

restarted in a controlled manner.

▶Observe the general rules of technology.

2 INTENDED USE

Non-intended use of the device may be dangerous to people,

nearby equipment and the environment.

▶The I/O module Type ME44 collects, converts and compares physi-

cal measurement data from external sensors or receives switching

commands from büS participants via the büS interface. This mea-

surement data or these switching commands are relayed to external

actuators or to büS participants via the büS interface.

Use the device

▶only in conjunction with third-party devices and components recom-

mended and authorized by Bürkert.

▶only in conjunction with the BPX3 backplane and the ME43 eldbus

gateway.

▶only when in perfect condition and always ensure proper storage,

transportation, installation and operation.

▶only as intended.

2.1 Denition of terms

The designations “device” or “I/O module” used in these instructions

apply to the I/O modules of device Type ME44.

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NOTE!

Electrostatically sensitive components and modules.

The device contains electronic components that are susceptible to

electrostatic discharging (ESD). Components that come into contact

with electrostatically charged people or objects are at risk. In the worst

case scenario, these components are destroyed immediately or fail

after start-up.

•Meet the requirements specied by EN 61340-5-1 to minimize or

avoid the possibility of damage caused by sudden electrostatic

discharge.

•Do not touch electronic components when the supply voltage is

connected.

•Cap all unused electrical interfaces with covers.

4 TECHNICAL DATA

The following values are indicated on the device:

•Supply voltage

•Permitted ambient temperature range

4.1 Conformity

The device conforms to the EU directives as per the EU Declaration of

Conformity (if applicable).

4.2 Standards

The applied standards, which are used to demonstrate conformity with

the directives, are listed in the EU type examination certicate and/or the

EU Declaration of Conformity (if applicable).

4.3 Operating conditions

NOTE!

Malfunction due to heat and heavy frost

▶Do not use the device outside the permitted temperature range.

Permitted ambient

temperature range: –20 °C...+60 °C

Huminity: 90% up to 60 °C (non condensing)

Altitude: up to 2000m above sea level

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4.4 Mechanical data

Housing material: Polycarbonate

4.5 Device labeling

Order number

CE marking

Supply voltage

Type

Serial number

Ambient temperature

Manufacturer code (coded)

QR-Code (further information on the device)

Degree of protection

UL marking*

Module

variant Nominal power

* only UL version

Fig. 1: Description of device labeling (Module)

Order number

CE marking

* only UL version

Type

Serial number

UL marking* Ambient

temperature

Manufacturer

code (coded)

Fig. 2: Description of device labeling (Backplane)

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4.6 Electrical data

Supply voltage: 24 V +20%/–15% via the

backplane BPX3

Power consumption:4AI: 3.5 W 8DI: 10 W

4AO: 3.5 W 8DO: 3 W

Current consumption: 4AI: 4 x 50 mA 8DI: 8 x 30 mA

4AO: 4 x 50 mA 8DO: 8 x 750 mA

Degree of protection: IP20 according to EN 60529 / IEC 60529

Standards: EMC EN 61000

PLC DIN EN 61131-2

UL devices: Limited Energy Circuit (LEC) according to

UL/ IEC 61010-1

Limited Power Source (LPS) according to

UL/ IEC 60950

SELV/ PELV with UL Recognized Overcurrent

Protection, design according to

UL/IEC 61010-1 Table18

NEC Class 2 power source

5 INSTALLATION

NOTE!

•Installation may be carried out only by trained technicians and with

the appropriate tools!

5.1 Mounting the eldbus gateway on the

backplane

Fieldbus gateway Backplane BPX3

Expansion

connector

M4 hexagonal

socket head

screw

Expansion

socket with

cover

Fig. 3: Mounting the eldbus gateway on the backplane

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→Align expansion socket of the eldbus gateway with the expansion

connector of the backplane.

→Connect eldbus gateway to the backplane.

→Using the M4 hexagonal socket head screw, screw the eldbus

gateway to the backplane.

Observe tightening torque 0.75 Nm.

The expansion socket for connecting the eldbus gateway to the

backplane is available twice. As a result, the eldbus gateway

can be installed turned by 180° with the electrical

connection upwards or downwards.

→Before installation, remove the cover using a screwdriver.

NOTE!

To protect against damage, seal the unused expansion socket with the

cover.

The ME44 I/O module and the BPX3 backplane can only be

operated as part of a system in combination with the ME43

eldbus gateway.

5.2 Mounting the I/O module Type ME44 on

the backplane

I/O module

BackplaneFieldbus

gateway

Installed system Termination

resistor

Module slots Module slots

with covers

Fig. 4: Mounting the I/O module Type ME44 on the backplane

→Align the I/O module with the module slot of the backplane.

→Press I/O module onto the backplane until it engages.

The I/O module is now connected to the supply voltage.

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Use supply voltage unit with adequate power.

5.3 Electrical installation

The circuit diagram is pressed onto the outside of the I/O

module.

NOTE!

Precondition to ensure that the device functions perfectly and to

prevent interference:

▶Use only shielded cables with a braided or foil shield.

Electrical conguration 8DI module:

Plug conguration

digital inputs

External circuit

GND Ground

DI1...DI8 Digital input

Frequency inputs: DI1...DI8

24V Supply voltage

24V +20%/–15%

Tab. 1: Electrical conguration 8DI module

Electrical conguration 8DO module:

Plug conguration

AUX Power External circuit

GND Ground

24 V

Aux Power External

circuit

24V +20%/–15%

24V

Aux Power External

circuit

24V +20%/–15%

Plug conguration

digital outputs External circuit

GND Ground

DO1...DO8 Digital output +

Tab. 2: Electrical conguration 8DO module

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Electrical conguration 4AI module:

Plug conguration

AUX Power External circuit

GND Ground

24 V

Aux Power External

circuit

24V +20%/–15%

24V

Aux Power External

circuit

24V +20%/–15%

Plug conguration

analogue inputs External circuit

GND Ground

AI1...AI4 Analogue input +

24 V External circuit

24V +20%/–15%

Tab. 3: Electrical conguration 4AI module

Electrical conguration 4AO module:

Plug conguration

analogue outputs External circuit

GND Ground

AO1...AO4 Analogue output +

Tab. 4: Electrical conguration 4AO module

5.3.1 Connecting external sensors and actuators

to the power supply

→Connect wires of the external sensors and actuators to the terminals

on the respective connection panels.

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5.3.2Connection of the cable shielding

NOTE!

Precondition to ensure that the device functions perfectly.

The cable shielding must be placed on both ends of the line to the

functional earth:

1. On the I/O module

•directly on the control cabinet input or

• on a separate busbar directly on the module.

2. On the external sensor or actuator.

5.3.3Connectable conductors

minimum maximum

Clamping area 0.13 mm21.5 mm2

Conductor connection cross-section AWG AWG 28 AWG 14

Solid-core H05(07) V-U 0.2 mm21.5 mm2

Fine-wired H05(07) V-K 0.2 mm21.5 mm2

With end splice with collar as per DIN 46 228/4 0.25 mm20.75 mm2

With end splice as per DIN 46 228/1 0.25 mm21.5 mm2

Minimum Temperature rating 105 °C

Tab. 5: Connectable conductors

5.4 Mounting the system on the top hat rail

→Hook system into the lower guide of the top hat

rail.

→Push system upwards while also swiveling

it towards the top hat rail and lock it into the

upper guide of the top hat rail.

Assembly recommendation for expansion stages with several

backplanes.

→First hook the minimum expansion stage, consisting of eldbus

gateway and 1 backplane, into the top hat rail.

→Hook other backplanes individually in succession into the top hat

rail and push onto the previous backplane.

→Install I/O modules and connection panels.

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