Burkert 6144 Manuel utilisateur

Type 6144

3/2-way flipper valve

3/2 Flipperventil

Électrovanne à languette 3/2 voies

Bedienungsanleitung

Manuel d‘utilisation

Operating Instructions

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2 INTENDED USE

Use of the Flipper Valve Type 6144 for other than its intended

purpose may create hazards for persons, nearby equipment and

the environment.

▶The device may not be used in outdoor locations.

▶Always observe the conditions for operations and use and the

permissible data specified on the type plate and in the operating

instructions.

▶Safe and correct operation is only possible with proper transport,

storage and installation, and careful operation and maintenance.

▶Use the flipper value only for its intended purpose.

1 OPERATING INSTRUCTIONS

The operating instructions contain important information.

▶Read the instructions carefully and follow the safety instructions in

particular, and also observe the operating conditions.

▶Instructions must be available to each user.

▶The liability and warranty for Type 6144 are void if the operating

instructions are not followed.

1.1 Symbols

▶Designates an instruction to prevent risks.

→designates a procedure which you must carry out.

Warning of injuries:

DANGER!

Imminent danger. Serious or fatal injuries.

WARNING!

Potential danger. Serious or fatal injuries.

CAUTION!

Danger. Minor or moderately severe injuries.

Warns of damage to property:

NOTE!

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3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any contin-

gencies and events which may arise during installation, operation and

maintenance.

Danger of injury from high pressure.

▶Before working on the system or device, switch off the pressure-

and vent or drain lines.

If switched on for a prolonged time, risk of burns or fire due to

hot device surface.

▶Keep the device away from highly flammable substances and media

and do not touch with bare hands.

General hazardous situations.

To prevent injuries:

▶In a hazardous area, the device may be used only in accordance-

with the specification on the separate Ex rating plate. To use the

device in an explosion-risk area, observe the additional information

with safety instructions for the explosion-risk area enclosed with

the device or the separate explosion-risk operating instructions.

▶Devices without a separate Ex rating plate may not be used in a

potentially explosive area.

▶Do not make any internal or external changes on the device and do

not subject it to mechanical stress.

▶Secure to prevent unintentional actuation.

▶Only trained technicians may perform installation and maintenance

work.

▶After an interruption, ensure that the process is restarted in a

controlled manner.

▶Observe the general rules of technology.

english

5 STRUCTURE AND FUNCTION

The Flipper Valve Type 6144 is a 3/2-way solenoid valve that can be

operated either electrically (monostable or bistable) or mechanically via

manual actuation.

6 TECHNICAL DATA

6.1 Operating conditions

WARNING!

Danger of injury due to function failure.

The device is not designed for use in outdoor locations.

▶Do not use the Type 6144 in outdoor locations, and avoid heat

sources that could cause the temperature to exceed the permis-

sible temperature range.

english

Ambient temperature -10 to +55 °C

Fluid temperature -10 to +55 °C

Fluids Compressed air: oiled, oil-free or dry;

neutral liquids and gases (5 µm filtering);Technical vacuum.

Protection category IP40 with rectangular connector

Protection class 3 acc. to VDE 0580,

UL with class II power supply unit

6.2 Mechanical data

Dimensions see data sheet

Housing material PPS, fibreglass reinforced

Seal material FKM

6.3 Type plate

Example: WWC

Circuit function

Pressure range

Voltage (±10 %)

Order no.

Power

consumption

Type

english

6.4 Pneumatic data

Circuit functions

3/2-way valve, direct acting, outlet 2 depres-

surized when deenergized

3/2-way valve, direct acting, outlet 2 pres-

surized when deenergized

Fluidische Anschlüsse

WW C

1 NC (P) Closed with no current (NC), com-

pressed-air connection

2 COM (A) Working connection

3 NO (R) Opened with no current (NO), deaer-

ation

WW D

1 NO (P) Opened with no current (NO), deaer-

ation

2 COM (A) Working connection

3 NC (R) Closed with no current (NC), com-

pressed-air connection

Pressure range see type plate

6.5 Labelling of the electrical and fluid

connections

Electrical connection

Fluid connection

Electrical connection

Fluid connection

english

6.6 Electrical data

Correct polarity is essential for the

device to function.

See chapter „6.5 Labelling of the electrical and fluid

connections“

Operating voltage as per type plate ± 10 %

Nominal power see type plate

Standard operating mode continuous operation,

duty cycle 100%

6.6.1. Control of the bistable version:

Labelling

Polarity

Min. pulse duration 50 ms

Valve (P seat)

is opened

Valve (P seat)

is closed

Valve (P seat)

is closed

Valve (P seat)

is opened

7ASSEMBLY

7.1 Safety instructions

WARNING!

Assembly work may result in hazardous situations.

▶Such work may only be performed by persons with appropriate

technical knowledge and using suitable tools.

▶After an interruption of the electricity or the compressed air supply,

ensure that the process is started up again in a defined or con-

trolled manner.

Danger from unintentional activation of the system.

Unintentional start-up of the system may lead to injuries and property

damage.

▶Use suitable means to prevent the system from being activated

unintentionally.

7.1.1. Devices which are designed for use in

zone 2/22

The user must ensure that this unit complies with the degree of pro-

tection IP54 in accordance with EN 60529. For example, by installing

it in a suitable housing.

english

7.2 Fluid installations

WARNING!

Danger of injury from high pressure.

▶Before detaching lines and valves, cut off pressure and vent.

Risk of injury due to malfunction/escape of medium.

If the exhaust air from other processes is used to generate com-

pressed air for the device, the seals may be destroyed by the media

contained in the air.

▶Use only fresh air to generate compressed air for the device.

Important operating conditions to avoid

malfunctions:

The valve must be at least 5 mm away from other ferromagnetic

materials.

Installation position: any, preferably with the drive upwards.

Before assembly:

→Clean pipes and flange connections.

→To protect against malfunctions, install a filter (5 µm) upstream of

the valve.

Assembly of Type 6144 with Bürkert flange:

(see Figure 1: Assembly drawing for Bürkert flange)

WARNING!

Danger of escaping fluids!

Connections will leak if the seal is not properly seated.

▶Ensure that the supplied sealing mat is correctly seated.

→Insert sealing mat into the valve.

→Assign fluids 1, 2 and 3 correctly on the valve and connection

plate.

→Drill holes in accordance with hole pattern.

→Screw valve to connection plate

→Check valve for proper seal

Assembly of Type 6144 with lateral flange:

(see Figure 2: Assembly drawing for lateral flange)

→Assign fluids 1, 2 and 3 correctly on the valve and connection

plate.

→Drill holes in accordance with hole pattern.

→Screw valve to connection plate

→Check valve for proper seal

english

M 1,6 8

10,4

4,5

21,5

max. Ø2

Valve with fastening elements

Connection plate

Sealing mat

Hole pattern:

Fig. 1: Assembly drawing for Bürkert flange

Valve with fastening

elements

Sealing mat

Fastening

screws

Fig. 2: Assembly drawing for lateral flange

english

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