Burkert 2063 Manuel utilisateur
Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
Type 2063, 2064, 2065
Piston-controlled diaphragm valve
Kolbengesteuertes Membranventil
Vanne à membrane commandée par piston
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modications techniques.
© Bürkert Werke GmbH & Co. KG, 2016 - 2023
Operating Instructions 2309/03_EUml_00810533 / Original DE
3
1 OPERATING INSTRUCTIONS............................................... 4
1.1 Denitionofterms ....................................................... 4
1.2 Meansofrepresentation.............................................. 4
2 INTENDED USE .................................................................... 5
3 BASIC SAFETY INSTRUCTIONS.......................................... 5
4 GENERAL INFORMATION .................................................... 7
4.1 Contact addresses ...................................................... 7
4.2 Warranty ...................................................................... 7
4.3 InformationontheInternet.......................................... 7
5 PRODUCT DESCRIPTION .................................................... 7
5.1 General description ..................................................... 7
5.2 Application range ........................................................ 9
5.3 Properties .................................................................... 9
5.4 Function....................................................................... 9
6 TECHNICAL DATA............................................................... 10
6.1 Standards and directives........................................... 10
6.2 Labellingofforgedsteelvalvebody.......................... 10
6.3 Labellingoftubevalvebody(VP) .............................. 11
6.4 Type label .................................................................. 11
6.5 Operating conditions ................................................. 12
6.6 Flow rate values......................................................... 19
6.7 General technical data............................................... 20
7 INSTALLATION .................................................................... 21
7.1 Installation position 2/2-way valves .......................... 21
7.2 Installation into the pipeline....................................... 23
7.3 Removingactuatorfromthevalvebody ................... 23
7.4 Installing valve body.................................................. 24
7.5 Mount the actuator with diaphragm on the
valve body ................................................................. 25
7.6 Pneumatic connection............................................... 26
8 DISASSEMBLY.................................................................... 27
9 MAINTENANCE................................................................... 28
9.1 Maintenance.............................................................. 28
9.2 Repair ........................................................................ 29
10 MALFUNCTIONS ................................................................ 32
11 SPARE PARTS..................................................................... 33
11.1 Orderingtablesfordiaphragms................................. 33
12 TRANSPORTATION, STORAGE, DISPOSAL ...................... 34
Type 2063, 2064, 2065
English
4
Operating instructions
1 OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the
device.Keeptheseinstructionsinaneasilyaccessiblelocationfor
every user. The instructions must be available to each new owner
ofthedevice.
Important safety information.
Failure to observe these instructions and notes may result in
hazardous situations.
▶The operating instructions must be read and understood.
1.1 Denition of terms
Term in these instructions, refers to
Device Types 2063, 2064 and 2065
Ex area Potentially explosive atmosphere
Explosion
protection
approval
Approvalforuseinpotentiallyexplosive
areas
1.2 Means of representation
DANGER!
Warns of an immediate danger.
▶Failure to observe these instructions will result in death or
serious injuries.
WARNING!
Warns of a potentially hazardous situation.
▶Failure to observe these instructions may result in serious
injuries or death.
CAUTION!
Warns of a potential danger.
▶Failure to observe these instructions may result in moderate
or minor injuries.
NOTE!
Warns of damage.
Important tips and recommendations.
Referstoinformationintheseoperatinginstructionsorin
other documentation.
▶Designates instructions to avoid a danger.
→Designates a procedure that you must carry out.
Type 2063, 2064, 2065
English
5
Intended use
2 INTENDED USE
Only use diaphragm valves type 2063, 2064 and 2065 as
intended. Improper use of the device may be dangerous to
people, nearby equipment and the environment.
Diaphragmvalvestype2063,2064and2065aredesignedfor
thecontrolofcontaminated,high-purityorsterilemediaaswell
asforabrasiveoraggressivemedia(alsowithhigherviscosity).
Thedeviceisdesignedtocontroltheowofliquidand
gaseous media.
▶Onlyusethedevicesformediathatdonotattackthebody
andsealingmaterials(seetypelabel).Informationonthe
resistanceofthematerialstothemediaisavailablefrom
yourBürkertsalesoceorontheInternetat:
country.burkert.com →resistApp
▶Onlyuseequipmentthatisapprovedforthistypeofpoten-
tiallyexplosivearea.Thesedevicesareidentiedbyasepa-
rateExtypelabel.Beforeuse,observetheinformationonthe
separate Ex type label and the Ex additional instructions or the
separate Ex operating instructions.
▶To use the device, observe the permitted data, operating
conditionsandapplicationconditions.Thesespecications
canbefoundinthecontractdocuments,theoperatinginst-
ructions and on the type label.
▶Protectdevicefromharmfulenvironmentalinuences(e.g.radi-
ation,airhumidity,steam).Foranymattersrequiringclarica-
tion,contacttherelevantsalesoce.
▶Use the device only in conjunction with third-party devices
andcomponentsrecommendedorapprovedbyBürkert.
▶Correct transportation, correct storage and installation and
carefuluseandmaintenanceareessential
▶Use the device only as intended.
3 BASIC SAFETY INSTRUCTIONS
Thesesafetyinstructionsdonotconsiderany
• contingencies or incidents which occur during installation,
operationandmaintenanceofthedevices.
• localsafetyregulationsthatarewithintheoperator’sscope
ofresponsibility,includingthoserelatingtotheinstallation
personnel.
Risk of injury from high pressure and discharge of medium.
▶Beforeworkingonthedeviceorsystem,switchothepressure.
Vent or empty the lines.
Danger of bursting from overpressure.
▶Observethespecicationsonthetypelabelformaximalcontrol
and medium pressure.
▶Observe permitted medium temperature.
Risk of injury from electric shock (when electrical component
installed).
▶Beforereachingintothedeviceortheequipment,switchothe
power supply Secure it against reactivation.
▶Observeapplicableaccidentpreventionandsafetyregulations
forelectricalequipment!
Type 2063, 2064, 2065
English
6
Intended use
Risk of injury when opening the actuator.
Theactuatorcontainsatensionedspring.Iftheactuatorisopened,
thereisariskofinjuryfromthespringjumpingout.
▶Do not open the actuator.
Risk of injury due to moving parts in and on the device.
▶Do not reach into openings.
Danger due to loud noises.
Depending on the operating conditions, the device may gen-
erateloudnoises.Moredetailedinformationonthelikelihoodof
loudnoisesisavailablefromtherelevantsalesoce.
▶Wearhearingprotectionwheninthevicinityofthedevice.
Risk of burns or risk of re.
Quicklyswitchingactuatorsorhotmediummaycausethe
surfaceofthedevicetobecomehot.
▶Only touch the device while wearing protective gloves.
▶Keepthedeviceawayfromhighlyammablesubstancesand
media.
Medium may leak out if the diaphragm is worn.
▶Regularlycheckreliefboreforleakingmedium.
▶Ifmediumisleakingoutofthereliefbore,changethe
diaphragm.
▶Ifthemediaishazardous,protecttheareasurroundingthe
discharge point against dangers.
General hazardous situations.
Topreventinjuries,ensure:
▶Do not transport, install or remove heavy devices without the
aidofasecondpersonandusingsuitableauxiliaryequipment.
▶That the system cannot be activated unintentionally.
▶Onlytrainedtechniciansmayperforminstallationandmain-
tenancework.
▶Performinstallationworkandmaintenanceworkusingsuit-
able tools only.
▶Afteraninterruption,ensurethattheprocessisrestartedina
controlledmanner.Observesequence:
1. Apply supply voltage or pneumatic supply.
2. Charge the device with medium.
▶Usethedeviceonlywhenitisinperfectconditionandin
accordance with the operating instructions.
▶For deployment planning and device operation, observe the
plant-specicsafetyregulations.
▶Theplantownerisresponsibleforthesafeoperationand
handlingoftheplant.
▶Observethegeneralrulesoftechnicalequipment.
▶The exhaust air of the device may be contaminated with
lubricants.
Pleaseobservethefollowinginordertoprotectagainst
damagetothedevice:
▶Feed only those media listed in chapter “6 Technical data”
into the medium ports.
▶Donotmakeanychangestothedeviceanddonotsubjectit
to mechanical stress.
Type 2063, 2064, 2065
English
7
General information
4 GENERAL INFORMATION
4.1 Contact addresses
Germany
BürkertFluidControlSystems
Sales Center
Christian-Bürkert-Str.13-17
D-74653Ingelngen
Tel.:+49(0)7940-1091111
Fax:+49(0)7940-1091448
E-mail:[email protected]
International
The contact addresses can be found on the back pages of the
printedQuickstart.
Theyarealsoavailableonlineat:country.burkert.com
4.2 Warranty
Apreconditionforthewarrantyisthatthedeviceisusedas
intendedinconsiderationofthespeciedoperatingconditions.
4.3 Information on the Internet
Operating instructions and data sheets for types 2063, 2064
and2065canbefoundonlineat:country.burkert.com
5 PRODUCT DESCRIPTION
5.1 General description
Thediaphragmvalveconsistsofapneumaticallyactuatedpiston
actuator and a 2-way body. It uses neutral gases or air to control
theowofcontaminated,aggressive,abrasive,high-purityor
sterile media; media with high viscosity can also be used.
5.1.1 2/2-way valve type 2063
Actuator housing
Port connection
Valve body
Pilot air port 1 CFA and CFI /
exhaust port CFB
Pilot air port 2 CFB and CFI /
Exhaust port CFA
Transparent cap with
position indicator
Diaphragmsocket
Diaphragm
Fig. 1: 2/2-way valve type 2063, design and description
Type 2063, 2064, 2065
English
8
Product description
5.1.2 T-valve type 2064
Actuator housing
Port connection
T-Valve body
Pilot air port 1 CFA and CFI /
exhaust port CFB
Pilot air port 2 CFB and CFI /
exhaust port CFA
Transparent cap with
position indicator
Diaphragmsocket
Diaphragm
Fig. 2: T-valve type2064, design and description
5.1.3 Tank bottom valve type 2065
Actuator housing
Port connection
Pilot air port 1 CFA and CFI /
exhaust port CFB
Pilot air port 2 CFB and CFI /
Exhaust port CFA
Transparent cap with
position indicator
Tankbottombodywith
weldingange
Diaphragmsocket
Diaphragm
Fig. 3: Tank bottom valve type2065, design and description
Type 2063, 2064, 2065
English
9
Product description
5.2 Application range
Observethemaximumpressurerangeonthetypelabel!
• Contaminated, aggressive, abrasive, high-purity or sterile
media.
• Higher viscosity media.
5.3 Properties
• Anyowdirection.
• Self-drainingwithappropriateinstallation.Theendsofthe
connections used must be cylindrical.
• Optimised deadleg.
• Lowturbulenceow.
• Highowvaluesduetostreamlinedvalvebody.
• Maintenance-freeundernormalconditions.
• Simpleexchangeofthediaphragmmaterial.
5.3.1 Options
• Strokelimitation(asmax.ormin./max.variant)
Limitationofthemaximumand/orminimumopenposition/
owratebymeansofadjustingscrew.
• Positionfeedbacksensor
Feedbacksensorforthevalvepositionusinginductiveprox-
imityswitchorType8697feedbacksensor.
5.3.2 Device variants
Thediaphragmvalveisavailableforthefollowingactuatorsizes:
ø 32 mm, ø 50 mm, ø 70 mm, ø 90 mm, ø 130 mm.
5.4 Function
Springforce(SFA)orpneumaticpilotpressure(CFBandCFI)
generatetheclosingforceofthediaphragmpressurepiece.
Force is transmitted through a spindle connected to the actuator
piston.
5.4.1 Control functions (CF)
Control functionA (CFA)
Closedbyspringforceinrestposition
Type 2063, 2064, 2065
English
10
Technical data
Control functionB (CFB)
Openedbyspringforceinrestposition
Control functionI (CFI)
Actuatingfunctionviareciprocal
pressurization
6 TECHNICAL DATA
6.1 Standards and directives
The device complies with the relevant EU harmonisation leg-
islation.Inaddition,thedevicealsocomplieswiththerequire-
mentsofthelawsoftheUnitedKingdom.
Theharmonisedstandardsthathavebeenappliedforthecon-
formityassessmentprocedurearelistedinthecurrentversionof
theEUDeclarationofConformity/UKDeclarationofConformity.
6.2 Labelling of forged steel valve
body
XXXXXXXXXX
XX F
1.4435/316L(VS)
PN16/CWP150
XXXXXXXX/XXX
XXXXXX
XXXX
Self-drainangle
Customized text
(optional)
Oriceconnectionand
pipe dimensions
Batch number
Material
Production number
/ serial number
Nominal
pressure
Company logo
Fig. 4: Labelling of forged steel valve body
Type 2063, 2064, 2065
English
Ce manuel convient aux modèles suivants
2
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