Burkert 0641 Manuel utilisateur

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

PTB 03 ATEX 1089 X

Example: Type 0641

Device with II 2G Ex ed IIC T4 or T5 / II 2G Ex edm IIC T4 or T5-approval

Geräte mit II 2G Ex ed IIC T4 bzw. T5 / II 2G Ex edm IIC T4 bzw. T5-Zulassung

Appareils avec mode de protection II 2G Ex ed IIC T4 ou

T5 / II 2G Ex edm IIC T4 ou T5

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 1112/09_EU-ML__00804761 / Original DE

03 ATEX1089 X - 3

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DEVICE WITH II 2G EX ED IIC T4 OR T5 AND

II 2G EX EDM IIC T4 OR T5-APPROVAL

PTB 03 ATEX 1089 X

CONTENT:

1. GENERAL INFORMATION ........................................................................................................ 4

1.1. The operating instructions .........................................................................................4

1.2. Symbols .........................................................................................................................4

1.3. Intended use ................................................................................................................. 5

1.4. General safety instructions .......................................................................................6

1.5. General information ....................................................................................................7

2. OPERATIN CONDITIONS FOR THE DEVICES .............................................................. 8

2.1. Special conditions ......................................................................................................8

3. TECHNICAL DATA ......................................................................................................................12

3.1. Electrical data.............................................................................................................13

4. INSTALLATION AND COMMISSIONING .........................................................................14

4.1. Montage ......................................................................................................................15

4.2. Commissioning ..........................................................................................................15

5. MAINTENANCE AND FAULTS ..............................................................................................16

5.1. Faults ............................................................................................................................16

6. ACCESSORIES ............................................................................................................................17

7. PACKING AND TRANSPORT ................................................................................................17

8. STORAGE .......................................................................................................................................17

9. DISPOSAL ......................................................................................................................................17

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1. GENERAL INFORMATION

1.1. The operating instructions

The operating manual describes the whole life cycle of the appliance. Store this

manual in such a way that is easily accessible to every user and is available to every

new owner of the appliance.

WARNING!

The operating manual must be read and understood.

• Read the operating manual carefully.

• Pay particular attention to the chapter Intended use and General safety

instructions!

1.2. Symbols

The following symbols are used throughout this manual:

DANGER!

High risk

• Serious or fatal injuries if the safety precautions are not observed.

WARNING!

Middle risk

• Injuries or serious equipment damage if the safety precautions are not

observed.

CAUTION!

Low risk

• Equipment damage if the safety precautions are not observed.

NOTES!

Draws attention to important additional information, tips and recommenda-

tions vital to your safety and the proper function of the equipment.

NOTES!

refers to information in this operating manual or in other

documents.

indicates a work step which you must carry out.

03 ATEX1089 X - 5

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1.3. Intended use

The device may only be used for the applications indicated in the chapter Oper-

ating conditions for the devices, and only in connection with third-party devices or

components recommended or approved by Bürkert. Observe the instructions in this

operating manual, as well as the conditions of use and permissible data specified in

the chapter Operating conditions for the devices.

The proper and safe function of the system depends on proper transport, storage

and installation, and on careful operation and maintenance.

• The device serves exclusively as a solenoid valve for the media stated in the data

sheet and for use in Explosion Group II, Category 2G and Temperature Class T4

or T5 (see data on the Ex approval plate).

• The types of explosion protection used are flameproof enclosure „d“ with

increased safety „e“. The fuse incorporated in version K is executed in explosion

protection encapsulation type „m“. The composition of the ignition protection

symbol is aligned to the type of ignition protection of the respective components

used.

• Any other utilisation, or a utilisation going beyond this use will be regarded as

improper. Bürkert will accept no liability for any damage resulting from such use.

The user must bear all the risk alone.

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1.4. General safety instructions

DANGER!

Risk of explosion if the device is opened!

• The device is a sealed system. It must not be opened.

DANGER!

Electrical power supply in the system!

Acute risk of injury from hazardous structure-borne voltage!

Risk of damage to the device due to short circuit!

• Work on the electrical system may only be carried out by qualified

electricians.

• Before starting work, switch off the power supply and secure to

prevent it being switched on again!

• Observe the applicable accident prevention and safety regulations for

electrical devices!

WARNING!

Pressurised system!

Interventions in the pneumatic system represent an acute risk of injury.

• Work on the pneumatic system may only be carried out by qualified and

instructed personnel using appropriate tools.

• First switch off pressure before disconnecting lines and valves.

• Observe the flow direction during installation!

• Observe the applicable accident prevention and safety regulations for

pneumatic systems!

WARNING!

General hazards!

Hazards can lead to precarious situations.

• Unintentional operation or impermissible damage can lead to generally

dangerous situations including physical injury. Take appropriate mea-

sures to prevent unintentional operation or impermissible damage!

• The generally recognised safety engineering rules apply for the

planning and operation of the device. These rules must be observed.

NOTES!

The device has been developed in accordance with the acknowledged

safety engineering rules and corresponds to the state of the art. However,

risks may arise. Operate the device only in a proper and safe state and in

accordance with the operating manual.

03 ATEX1089 X - 7

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1.5. General information

1.5.1. Contact address

Germany

Bürkert Fluid Control Systems

Sales Center

Chr.-Bürkert-Str. 13-17

D-74653 Ingelfingen

Tel. + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

E-mail: [email protected]

International

Contact addresses can be found on the final pages of the printed operating

instructions.

And also on the Internet under: www.burkert.com

1.5.2. Information on the internet

Operating instructions and data sheets for type 0641 (064../065..) may be found

on the Internet under: www.burkert.com

1.5.3. Warranty

The warranty is only valid if the device is used as intended in accordance with the

specified application conditions.

1.5.4. Approvals

The EC Qualification Test Certificate PTB 03 ATEX 1089 X has been drawn up by

the

PTB (Physikalisch Technische Bundesanstalt)

Bundesallee 100

38116 Braunschweig

who also audited the manufacture (CE0102).

1.5.5. Conformity

In accordance with the EC Declaration of conformity, Type 064.-....-...-. / 65.-....-...-.

is compliant with the EC Directives.

1.5.6. Standards

Conformity with the EC Directives is verified by the following standards.

EN50014, EN50018, 50019, 50028 see also chapter „2.1.3. Types of explosion

protection“

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2. OPERATIN CONDITIONS FOR THE DEVICES

2.1. Special conditions

2.1.1. Short-circuit protection

As a short-circuit protection, each magnet must be connected in series with a

fuse corresponding to its rated current (max. 3 x Ib according to IEC 60127-2-1)

or a motor protector switch with a fast-acting short-circuit and thermal trip (set to

the rated current). For very small rated currents for the magnets, the fuse with the

smallest current value according to the above-mentioned IEC standard will suffice.

This fuse may be mounted in the associated supply unit or must be connected in

series separately. The rated voltage of the fuse must be equal to or larger than the

quoted nominal voltage of the magnet. The switch-off capability of the fuse car-

tridge must be equal to or greater than the maximum theoretical short-circuit current

at the installation location (normally 1500 A).

In the case of versions A and L of the solenoid, short-circuit protection must

be assured by the operator. In the case of version K of the solenoid, the fuse is

installed in the terminal box of the device. More detailed descriptions of versions A,

L and K are to be found in the section Technical Data.

Fuse ... A

2.1.2. Operation with associated valve body

The solenoids coil type 64.-....-...-. / 65.-....-...-. may only be operated with

a matching valve body as a complete device, complying with the following

requirements:

• Materials with single and block assembly:

metal (brass, aluminium, stainless steel) or plastics (e,g, polyamide PA 6 GV ...)

DANGER!

Risk of explosion!

• When using the devices in petrol pumps for the control of petrol in

category 2, a valve body made of metal (brass, aluminium or stainless

steel) must be employed!

03 ATEX1089 X - 9

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• Minimum dimensions of the valve bodies:

32 mm x 32 mm x 10 mm (L x W x H)

A larger valve body with better heat conductance may be attached at any time.

2.1.3. Types of explosion protection

• Solenoid Type 6..-...-...-.. in version with or without terminal box:

- Flameproof enclosure „d“ to EN 50 014 and EN 50 018 as well as

- Increased safety „e“ to EN 50 014 and EN 50 019

• Fuse protection (to separate Design Inspection Certficate)

- Encapsulation type „m“ to EN 50 014 and EN 50 028

The composition of the ignition protection symbol is aligned to the type of ignition

protection of the respective components used.

Solenoid with or without terminal box:

II 2G Ex ed IIC T4 or T5

Solenoid with or without terminal box:

II 2G Ex edm IIC T4 or T5

2.1.4. Dimensions

Connection type Length (mm) Width (mm) Height (mm)

Electrical connection A 96 32 59

Electrical connections L&K 112 60 113

2.1.5. Type of protection

IP65 to EN 60529 (DIN VDE 0470 Part 1)

2.1.6. Operational temperature range

Please note the operational temperature range listed for each type in the Electrical

Data!

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2.1.7. Maximum permissible ambient temperature

range

Please observe the maximum permissible ambient temperature range given under

Operating conditions of the coils for each type!

Version Installation Maximum permissible ambient

temperature range

64.-....-...-. Individual assembly -40 °C ... +60 °C

Block assembly -40 °C ... +45 °C

65.-....-...-. Individual assembly -40 °C ... +50 °C

Block assembly -40 °C ... +40 °C

2.1.8. Use in petrol pumps

DANGER!

Risk of explosion if the device is opened!

• The valves may only be dismantled by the manufacturer. The always

represent a closed system!

DANGER!

Risk of explosion!

• When using the devices in petrol pumps for the control of petrol in

category 2, a valve body made of metal (brass, aluminium or stainless

steel) must be employed!

The devices may also be used for the control of petrol in Category 2 when no air

and no oxygen are present in the closed system.

This also applies during start-up and shut-down of the system.

screwed as a block plugged-on

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