Baumer CombiLyz AFI4 Manuel utilisateur

Conductivity measurement

CombiLyz AFI4/AFI5

Inductive conductivity transmitter

EN Operating Instructions 3

DE Betriebsanleitung 19

FR Manuel d'utilisation 35

Operating Instructions

Conductivity measurement

CombiLyz AFI4/AFI5

Inductive conductivity transmitter

Type plate

Type  Type of sensor

Matr.  Material number

In  Input voltage and power consumption

Out  Conductivity/concentration/temperature,

customer-specic

 Maximum external load

Range  Maximum range

Tamb  Ambient temperature

Tproces  Process temperature

S/N  Serial number

Date  Date of manufacture

 Do not dispose of in household waste

 Conformity with EU directives

 Approvals, type-specic

Version  Sensortyp

Matr.  Materialnummer

In  Eingangsspannung und

Stromverbrauch

Out  Leitfähigkeit/Konzentration/Temperatur,

kundenspezisch

 Maximale externe Last

Bereich  Maximalbereich

Tamb  Umgebungstemperatur

Tproces  Prozesstemperatur

S/N  Seriennummer

Date  Herstellungsdatum

 Nicht im Hausmüll entsorgen

 Konformität mit EU-Richtlinien

 Zulassungen, typenspezisch

Version  Type de capteur

Matr.  Réf. mat.

In  Tension d'entrée et consommation

électrique

Out  Conductivité/Concentration/

Température, spéciques au client

 Charge externe maximale

Plage  Plage maximale

Tamb  Température ambiante

Tproces  Température de processus

S/N  Numéro de série

Date  Date de fabrication

 Ne pas jeter avec les ordures ménagères

 Conformité avec les directives

européennes

 Autorisations, selon le type

AFI4-5630.4002.0110

In U.: 15…35Vdc/150mA

Out Con.: 4…20mA

Out Temp.: 4…20mA

Matr.: 11129608

Range 0…1000ms

Tamb.: -20…+85 °C

Tproces: -20…+140 °C

S/N.: 010130 Date: 2014-08-19

Tag:

max Torque: 30 Nm

2 / 52 www.baumer.com

Operating Instructions

Conductivity measurement

CombiLyz AFI4/AFI5

Inductive conductivity transmitter

Table of contents

1. Safety .......................................................... 3

2. Construction and function ........................... 4

3. Symbols in warning signs............................ 4

4. Transport and storage ................................. 5

5. Mounting ..................................................... 5

6. Approvals .................................................... 8

7. Electrical connection ................................... 8

8. Conguration..............................................11

9. Operation ...................................................13

10. Troubleshooting..........................................14

11. Cleaning, maintenance and repair..............14

12. Disposal .....................................................14

13. Accessories................................................14

14. Technical data ............................................14

15. Conguration overview.............................. 16

1. Safety

Intended use

The sensor must be used solely for conductivity

measurements of liquids.

The sensor must only be used for media against

which the housing material and sensor tip are

resistant.

Staff qualication

Only employ staff who are trained for the activities

described. This applies in particular to assembly,

installation, conguration and troubleshooting.

Make sure that the staff have read and understood

these instructions.

Electrical connection and EMC

All electrical wirings must comply with local

standards and connections must be made

according to the connection diagrams.

Technical condition

Only use the sensor in perfect technical condition.

Only use Baumer accessories.

Baumer will accept no liability for other

manufacturers’ accessories.

Only the DFON display may be replaced and only

Baumer may perform repairs on the device.

Operation

The power supply and environmental conditions

must comply with the specications of the

device. The device is not approved for electrical

installations in explosion hazard areas.

Before switching the device on and off, possible

effects on other equipment and the processing

system must be checked.

Risk of burns from hot media

During operation the sensor housing may warm

up to over 50 ºC. When working with hot media

provide protection against burns.

www.baumer.com 3 / 52

Operating Instructions

Conductivity measurement

CombiLyz AFI4/AFI5

Inductive conductivity transmitter

2. Construction and function

Fig. 1. Construction

1 DFON display

2 Connection for temperature and relay signal

3 Thread for mounting the AFIx

4 Hole for medium (conductivity measuring)

5 Tip with temperature sensor

6 Measuring cell

7 Connection for power supply, conductivity/

concentration signal and IO-Link

The CombiLyz AFIx consists of a conductivity

sensor, temperature sensor and a transmitter.

The device measures conductivity/concentration

and temperature of liquid media.

The CombiLyz AFIx can be programmed via the

touch screen display, FlexProgrammer 9701 or

an IO-Link Master. During operation, the display

shows information regarding measured values,

alarms and other data as specied during setup.

The 2 connectors are used to transfer sensor data,

alarms, control signals and programming data.

CPU

Fig. 2. Measuring principle

1 Oscillator

2 Range setting input S1 and S2

3 Conductivity/concentration out (4 … 20 mA)

+ IO-Link

4 Temperature out (4 … 20 mA)

5 Secondary coil

6 Pt100

7 Medium

8 Primary coil

Around the hole inside the measuring cell there

are 2 coils. The primary coil is supplied with

AC voltage and the secondary coil measures

the inducted current in the liquid medium inside

the hole. The temperature of the liquid medium

is measured via a Pt100 sensor in the tip of

the measuring cell. This allows temperature

compensation of the conductivity signal.

3. Symbols in warning signs

Symbol Warning term Explanation

DANGER In situations which cause death or serious injuries.

WARNING In situations which can cause death or serious injuries.

CAUTION In situations which can cause light or medium injuries.

–NOTICE For material damage.

4 / 52 www.baumer.com

Operating Instructions

Conductivity measurement

CombiLyz AFI4/AFI5

Inductive conductivity transmitter

4. Transport and storage

fCheck packaging and sensor for damage.

fIn the event of damage: Do not use sensor.

fStore sensor where it will be secure against shock.

Storage temperature: –30 … 80 °C

Relative humidity: < 98 %

5. Mounting

5.1 Mounting conditions

Fig. 3. Mounting locations

The sensor can be mounted at any point on the

vessel or pipe.

Fig. 4. Fully submerged in medium

For correct operation the sensor must be fully

submerged in the medium.

Fig. 5. Mounting in ow direction

To allow a sufcient self-cleaning to happen, the

hole through the sensor must be oriented in the

ow direction. Arrows (1) on the sensor above the

connection mark the orientation of the hole.

≥1 m

Fig. 6. Recommended distance from bend

To avoid problems due to turbulence in owing

media, Baumer recommends to mount the sensor

in a distance of at least 1 m from a bend.

www.baumer.com 5 / 52

Operating Instructions

Conductivity measurement

CombiLyz AFI4/AFI5

Inductive conductivity transmitter

Some weld-in sleeves (e.g. ZPW2-626) must be mounted in the correct angle to allow automatic draining.

Example of mounting with weld-in sleeve ZPW2-626

170°

5°5° 5°5°

190°

5.2 Changing orientation of the display

Depending on the mounting location and orientation of the sensor, the facing and orientation of the display

can be adjusted accordingly.

fOpen housing by unscrewing the cover.

0…345

fLift display from housing.

fIf desired, turn head of sensor:

 Loosen the 2 screws (1) inside with a 2 mm

Allen key.

 Turn head of sensor to the left (max. 345°).

 Tighten the 2 screws (1) inside with a 2 mm

Allen key.

fMake sure not to damage connecting ribbon

cable and put the display back in housing in the

desired orientation.

fClose housing by screwing on the cover.

6 / 52 www.baumer.com

Operating Instructions

Conductivity measurement

CombiLyz AFI4/AFI5

Inductive conductivity transmitter

5.3 Mounting and dismounting the AFI5 cable

Mounting the AFI5 cable

fTo plug the cable in, align the 2 red points.

A locking mechanism ensures that the cable

cannot be pulled out unintentionally.

Dismounting the AFI5 cable

fPress both ends of the locking mechanism

together.

fPull the cable out.

5.4 Mounting the AFIx

WARNING

Danger to health from contaminated medium

fOnly use weld-in sleeves or adapters from Baumer.

fDo not seal the process connections with Teon tape (PTFE) or elastomer.

fWelding work must only be carried out by welders trained in the area of hygiene.

9Hole for mounting the sensor is easily accessible and dry.

9Vessel is drained.

9Mounting location and sensor orientation meet the conditions in chapter “5.1 Mounting conditions” on

page 5.

fMount weld-in sleeve or adapter as follows:

 3-A mark or arrow points upwards

 Leakage hole points downwards

 Hygienically and internally ush

fGrind welding to Ra ≤ 0.8.

fScrew in sensor.

Tightening torque: 20 … 25 Nm

fCheck leak-tightness of the sleeve.

fCheck leak-tightness of the cable glands or M12 plug.

fEnsure that the housing cover is fastened properly.

www.baumer.com 7 / 52

Operating Instructions

Conductivity measurement

CombiLyz AFI4/AFI5

Inductive conductivity transmitter

Example of mounting with weld-in sleeve ZPW2-521

1 ZPW2-521

2 Leakage hole

6. Approvals

The EHEDG certicate is only valid in connection with the appropriate installation parts.

These are marked with the "EHEDG Certied" logo.

The 3-A Sanitary Standard requirements are only met with the appropriate installation parts.

These are marked with the 3-A logo.

Approved by Underwriter Laboratories (UL) for use in the USA and Canada as an industrial

control device.

For more information on approvals and certication, refer to the product page on www.baumer.com.

7. Electrical connection

7.1 External connections

9A voltage supply of 15 to 35 V DC is provided.

fSwitch off supply voltage.

fConnect the sensor in accordance with pin assignment.

NOTICE

Damage to sealing or connector!

Tightening the knurl with too much force can damage the connector or the O-ring inside the cable gland.

fOnly tighten the knurl by hand with a maximum torque of 0.6 N.

fDo not use any tools when tightening the knurl.

8 / 52 www.baumer.com

Operating Instructions

Conductivity measurement

CombiLyz AFI4/AFI5

Inductive conductivity transmitter

M12-A, 4-pin

1 Left side connection

2 Right side connection

M12-A, 4-pin

M12-A, 5-pin M12-A, 8-pin

Left side connection (front view) Right side connection (front view)

M12-A, 4-pin

Function Pin

+Vs Power supply + 15 … 35 V DC 1

GND (0 V) Power supply – 15 … 35 V DC 3

Iout1 + Conductivity + 4 … 20 mA 4

Iout – Conductivity – 4 … 20 mA 2

M12-A, 4-pin

Function Pin

Iout2 + Temperature + 4 … 20 mA 4

Iout – Temperature – 4 … 20 mA 2

S1 External input n. c. / 24 V DC 1

S2 External input n. c. / 24 V DC 3

M12-A, 5-pin

Function Pin

+Vs Power supply + 15 … 35 V DC 1

GND (0 V) Power supply – 15 … 35 V DC 3

Iout1 + Conductivity + 4 … 20 mA 5

Iout – Conductivity – 4 … 20 mA 2

IO-Link IO-Link / SW 4

M12-A, 8-pin

Function Pin

Iout2 + Temperature + 4 … 20 mA 2

Iout – Temperature – 4 … 20 mA 7

S1 External input n. c. / 24 V DC 1

S2 External input n. c. / 24 V DC 8

R11 Relay 1 5

R12 Relay 1 6

R21 Relay 2 3

R22 Relay 2 4

Iout– is internally connected as a common minus for both conductivity/concentration and temperature

output (4 … 20 mA).

Electrical connection with cable gland

Connector type Cable diameter

M16 plastic 5 … 10 mm

M16 stainless steel 5 … 9 mm

M20 plastic 8 … 13 mm

M20 stainless steel 11 … 13 mm

www.baumer.com 9 / 52

Operating Instructions

Conductivity measurement

CombiLyz AFI4/AFI5

Inductive conductivity transmitter

7.2 Internal connections

Electrical connections on the AFIx transmitter

DFON

1 Display (UnitCom)

2 IO-Link

3 Temperature +

4 Common –

5 Conductivity/concentration +

6 Com 2

7 Ground

8 Com 1

9 S2

10 S1

11 Supply –

12 Supply +

When using a cable gland and a screened cable,

the ground connection (7) must be connected to

the cable screen.

Electrical connections on the display with relay output

1 24 5

87 9

1 Not connected

2 Not connected

3 Relay 21

4 Relay 22

5 Relay 11

6 Relay 12

7 Com 1

8 UnitCom

9 Com 2

10 / 52 www.baumer.com

Autres manuels pour CombiLyz AFI4

Ce manuel convient aux modèles suivants

Table des matières

Langues :

Autres manuels Baumer Instrument de mesure

Baumer

Baumer R600V.RAH5-11225384 Manuel utilisateur

Baumer

Baumer TDP 0,2+OG 9 Manuel utilisateur

Baumer

Baumer CTX Manuel utilisateur

Baumer

Baumer TA201 Manuel utilisateur

Baumer

Baumer N 208 Manuel utilisateur

Baumer

Baumer CleverLevel LBFH/I Manuel utilisateur

Baumer

Baumer isiLine 36 Manuel utilisateur

Baumer

Baumer FKDM 22P1901/S14F Manuel utilisateur

Baumer

Baumer TA134 Manuel utilisateur

Baumer

Baumer GT5.05L/407 Manuel utilisateur

Baumer

Baumer OPDK 14N5901/S35A Manuel utilisateur

Baumer

Baumer EAM500 Manuel utilisateur

Baumer

Baumer PAC50H Manuel utilisateur

Baumer

Baumer OM20 Manuel utilisateur

Baumer

Baumer TA202 Manuel utilisateur

Baumer

Baumer CX Series Manuel utilisateur

Baumer

Baumer CleverLevel PL20H/S Manuel utilisateur

Baumer

Baumer HUBNER POG 10 + ESL Manuel de service

Baumer

Baumer GCA5 C8 Manuel utilisateur

Baumer

Baumer Hubner HENQ 1100 Manuel utilisateur

Baumer

Baumer TA200 Manuel utilisateur

Baumer

Baumer 11042576 Manuel de service

Baumer

Baumer TER8 Manuel utilisateur

Baumer

Baumer OM20 Manuel utilisateur

Manuels Instrument de mesure populaires d'autres marques

Suaoki

Suaoki D40 Manuel utilisateur

Elster

Elster BK-G1.6 Manuel utilisateur

Endress+Hauser

Endress+Hauser Deltabar FMD71 Manuel

Duratool

Duratool D03128 Manuel utilisateur

Vega

Vega VEGAPULS 65 Manuel utilisateur

Tonghui

Tonghui TH2618B Manuel utilisateur

Tenmars

Tenmars TM-801 Manuel utilisateur

MSR

MSR 145 Manuel utilisateur

TPS

TPS WP-82 Manuel utilisateur

ELMETRON

ELMETRON CP-511 Manuel utilisateur

PCB Piezotronics

PCB Piezotronics 003C30 Manuel utilisateur

Tenma

Tenma 72-10465 Manuel utilisateur

Endress+Hauser

Endress+Hauser Proline Promag 50 Caractéristiques techniques

Siemens

Siemens SITRANS F Coriolis FCT030 Manuel de la liste des pièces

KLINGER

KLINGER CMF V Series Manuel utilisateur

EXFO

EXFO FTB-2 Manuel d'exploitation et d'entretien

Keysight

Keysight M8290A Manuel utilisateur

ADTEK

ADTEK MW-5 Manuel utilisateur