Automatic Technology Axess Pro Series Manuel utilisateur

Axess®Pro Series 3100

Industrial Roller Shutter Opener

Featuring TrioCode™Technology

INSTALLATION INSTRUCTIONS | OWNERS COPY

Technical Document

Installation Manual

v1.11

14 Dec 2011

English

Part # 13296 (Manual)

2Axess® Pro Series 3100 Owner Installation Instructions

Automatic Technology (Australia) Pty Ltd to the extent that such may be lawfully excluded hereby expressly disclaims all

conditions or warranties, statutory or otherwise which may be implied by laws as conditions or warranties of purchase of an

Automatic Technology (Australia) Pty Ltd industrial roller shutter opener. Automatic Technology (Australia) Pty Ltd hereby

further expressly excludes all or any liability for any injury, damage, cost, expense or claim whatsoever suffered by any

person as a result whether directly or indirectly from failure to install the Automatic Technology (Australia) industrial roller

shutter opener in accordance with these installation instructions.

WARNING: Electrical wiring must be in compliance with

your local building and electrical codes.

WARNING: It is vital for the safety of persons to follow all

instructions.Failuretocomplywiththeinstallationinstructions

and the safety warnings may result in serious personal injury

and/or property and remote control opener damage. Please

save these instructions for future reference.

NOTE: For full automatic operation a Photo Electric Beam

Sensor must be ﬁtted to the logic console with this opener.

Failure to comply will void the warranty and may cause

serious personal injury and/or property damage.

Owner Installation Instructions Axess® Pro Series 3100 3

Axess®Pro Series 3100

1-Phase 240Vac Industrial Roller Shutter Opener

Important Safety Instructions 4

Features 6

Package Contents 8

Controllers Input And Output 9

Operating Controls 10

Before Drive Unit Installation 11

Installation 12

Manual Console 13

EasyBeam™ Installation 14

Viewing And Editing Parameters 15

Setting Limits with Logic Console 16

Setting Limits: Via Transmitter 17

Menu Structure 18

Coding Transmitters 19

Transmitter Editing 20

Transmitter Management 22

Remotely Coding Transmitters 24

Setting Pedestrian Position 25

Reproﬁling The Shutter Travel 25

Control Board Adjustments 26

Current Trips 26

Auto-Close Times 26

Light Times 27

Motor Settings 28

Time Clock 32

Diagnostic Tools 34

Memory Tools 36

Speciﬁcations 37

Troubleshooting 38

Maintenance 39

Spare Parts 40

Warranty 41

4Axess® Pro Series 3100 Owner Installation Instructions

Thank you for purchasing the Axess® Pro Series 3100

Industrial Roller Shutter Opener. This opener is designed

to suit heavy duty rolling shutters. The components and

materialsusedinthisopener are of the latest technology

and highest quality. Listed below are some of the

many features.

Operation

To operate the opener, simply activate one of the integrated controller’s inputs

by using a TrioCode™ handheld transmitter, keypad or other device including

key switches, swipe cards, and loop detectors. In response, the shutter will then

open, stop or close as requested. The opener can also be conﬁgured to close

automatically using one of several Auto-Close modes.

Logic Console

Incorporated into the integrated controller is a simple to use operator console

which consists of several buttons and a display. The console offers a user friendly

menu system that greatly simpliﬁes installation, adjustment and status indication.

Features include editing transmitter storage and names, setting various parameters,

selecting specialised operating modes and performing system diagnostics.

Status Indication

The status of the opener can be determined at anytime by observing the console’s LCD

screen. When the MAIN SCREEN is displayed, the current position of the shutter or the result of

the last movement can be found. The display will also show the count down progress of the Auto-

Close timers. Any active input will also be displayed along with the state of various features such as

periodic service.

Manual Console

Manual console is simple to use. The status of the door is shown by the LEDs on the manual console.

NOTE: P.E. Beams, transmitters or any other device can not be used with manual console.

TrioCode™ Code Hopping Technology

Every time a TrioCode™ transmitter is used, a new security code is randomly generated from over 4.29

billion possibilities. This greatly enhances the security of the system and makes “code grabbing” a thing of

the past. These transmitters also overcome interference issues by simultaneously sending a signal over three

slightly different frequencies. Even if two of the three signals are jammed, the system will still work.

Features

Owner Installation Instructions Axess® Pro Series 3100 5

Soft-Start Soft-Stop

The opener accelerates slowly at the start of the cycle and deaccelerates just

before reaching the limit. This feature reduces the wear and tear on the shutter.

Security Code Store

The opener uses state of the art technology to store your selected transmitter

codes. Up to 511 different transmitters can be stored in the opener’s memory with

the facility to assign an 11 character name to each transmitter.

Remote Limits Positioning

During installation a hand held transmitter can be used with logic console when setting

the travel limits. This allows the installer to closely observe and control the movement of

the shutter from any position rather than having to be within arms reach of the console.

Controlling Lights

The Auxiliary output can be programmed to operate a light relay module. The light relay module can

control the warning or courtesy light. The timing of these outputs can be adjusted to suit your needs.

Extensive Operating Modes Via Control Inputs And Remote Control

The integrated controller can be conﬁgured to operate in many different ways via its 7 control and safety

inputs. These include P.E, FIRE, GPI, OPEN, STOP, CLOSE, and SWIPE. Remote control operation is provided

with each transmitter button being able to be conﬁgured to operate one of OSC, PEDESTRIAN, SWIPE,

CLOSE, OPEN, STOP, LIGHT or VACATION functions. The controllers functionality is further enhanced by 4

Auto-Close modes, 3 P.E. response modes and 2 pedestrian response modes. For details refer to relevant

sections of this manual.

Automatic Manual Operation Clutch

The opener is equipped with an automatic clutch. If power to the opener is disrupted for any reason the User

can open or close the shutter manually by using the hand chain. When power is restored simply press the

button on the console or the transmitter to open or close the shutter.

6Axess® Pro Series 3100 Owner Installation Instructions

For Safety protection, a Photo Electric Beam must be ﬁtted with logic console. Failure to comply will void the

warranty and may result in serious personal injury and/or property damage.

DO NOT operate the opener unless the shutter is in full view and free from objects such as cars and children/

people. Make sure that the shutter has ﬁnished moving before entering or leaving the driveway.

DO NOT operate the opener when children/people are near the shutter. Children must be supervised near the

shutter at all times when the opener is in use. Serious personal injury and/or property damage can result from

failure to follow this warning.

DO NOT allow children to operate the opener. Any device that can operate the opener, make sure it is out

of reach of children and that the doorway is in full view at all times. Serious personal injury and/or property

damage can result from failure to follow this warning.

DO NOT wear rings, watches, or loose clothing while installing or servicing Axess® Pro Series 3100.

The opener is not intended for use by young children or inﬁrm persons without adequate supervision. Children

should be supervised to ensure that they do not play with the transmitters or the opener.

The opener is not showerproof - it should not be immersed in water or sprayed directly by a hose or other water

carrying device.

Electrical wiring must be compliance with your local building and electrical codes.

The shutter must be well balanced and in good working order. Shutter springs, brackets and their hardware are

under extreme tension and can cause serious personal injury. Do not attempt to adjust them. A faulty shutter

must be repaired by a industrial roller shutter professional prior to opener installation.

Remove or disengage all locks and mechanisms prior to installation of the opener.

Keep hands and loose clothing clear of the shutter and opener at all times.

When using Auto-Close mode, a photo electric beam must be ﬁtted correctly

and tested for operation at regular intervals. Extreme caution is recommended

when using Auto-Close mode. All Safety Instructions above must be

followed.

Make sure that the shutter is fully open before driving into or out of the

driveway. And make sure the shutter is fully closed before leaving the

driveway.

Frequently examine the installation, in particular guides and

mountings for signs of wear, damage or imbalance. DO NOT use

if repair or adjustment is needed since a fault in the installation

or an incorrectly balanced shutter may cause injury.

After installation a full function test of the system and

safety devices must be done.

WARNING: It is vital for the safety of those who install, maintain

or operate the opener to follow all instructions. Failure to comply

with the instructions may result in serious personal injury and/or

property damage. Please read this installation instruction manual

before attempting to install, maintain or use the opener.

Important Safety Instructions

Owner Installation Instructions Axess® Pro Series 3100 7

ﬁg

Package Contents

Description Qty

Axess 3100 Power Drive Unit 1

Timing Assembly 1

Logic Console* 1

Manual Console* 1

Communication Cable 1

Output Drive Shaft Assembly 1

Chain 10B (0.625”) 1

Sprocket 14T (0.625”) 1

Mounting Flange 1

Ax30 Fastener Pack 1

TrioCode™ Keyring Transmitters* 2

EasyBeam™ with wires and brackets* 1

Installation Manual 1

Logic Console Transmitters

EasyBeam™

Communication Cable

Timing assembly

Chain 10B

Mounting Flange

Output Drive Shaft

14T Sprocket

Ax30 Fastener Pack

* Not available with some models

Manual Console

Power Drive Unit

8Axess® Pro Series 3100 Owner Installation Instructions

Controller Input And Outputs

Motor identiﬁcation harness connector

Clutch interlock microswitch connector

Serial interface connector

Position sensor connector

10 Amps slow blow mains fuse

ﬁg

WARNING! HIGH VOLTAGE!

This unit is not user serviceable.

Disconnect power supply before removing

cover. Please ensure all electrical cables

are secured clear of any moving parts.

Failure to comply may cause electrocution

resulting in serious injury or death.

Owner Installation Instructions Axess® Pro Series 3100 9

06 14

11 10

Terminal Block ( From Left To Right )

V+ Three Wire P.E. Beams “ + “ Supply

IN3 Three Wire P.E. Beams Trigger Input

V- Common For Two Wire EasyBeam™ and

Three Wire P.E. Beams

IN2 Two Wire EasyBeam™ Input

AUX OUT Receiver’s Auxiliary Output

FIRE Input Terminal (N/O or N/C)

GPI N/O Input Terminal (N/O)

OPN Input Terminal (N/O or N/C)

STP Input Terminal (N/O or N/C)

CLS Input Terminal (N/O)

SWP Input Terminal (N/O)

COM Terminal For Inputs

Programmer PG-3 Input

Console Previous Button

Liquid Crystal Display

Console Next Button

Console Open Button

Console Stop Button

Console Set Button

Console Close Button

RJ45 Connector

06 07

ﬁg

Operating Controls

12 13

15 15

Logic Console Manual Console

10 Axess® Pro Series 3100 Owner Installation Instructions

Before Drive Unit Installation

The Axess® Pro Series 3100 is designed to operate

most industrial heavy duty roller shutters. The shutter

must be in good working condition and travel freely in

the guides.

Step 1 - Initial Check

Before commencing installation, check the following:

The shutter moves freely for the full travel in both

directions.

The mounting must be a solid construction (concrete,

brick or steel) and must be able to withstand the full

driving force applied to the shutter.

There is a 240V 10 Amp power point located within

one metre of the drive unit.

For full automatic operation an EasyBeam™ must be

ﬁtted to the logic console. The EasyBeam™ should

be positioned as close to the shutter as practicable.

Selecting the installation location

Overall dimensions of the opener are shown in Fig. 04-

06. When selecting the installation location, consider the

following:

Minimum distance between the shutter drum and

mounting plate needs to be more than 15mm and

less than 100mm.

Minimum distance between the drive unit and the

imposing structure is 10mm.

The overhead clearance needs to be at least

150mm.

Step 2 - Drive Unit Pre-assembly

The opener can be installed on either the right- or left hand

side of the shutter (when viewed from inside the building).

The timing assembly, mounting ﬂange and drive shaft

needs to be assembled according to the installation side.

Assembling the opener for RIGHT- HAND installation is

explained below. For LEFT-HAND side installation, assemble

the parts from the other end.

Assemble the mounting ﬂange with four M8x20

bolts and washers to the opener (Fig. 07)

Insert the output drive shaft into the gearbox,

thread side ﬁrst as shown in Fig. 07.

Secure the output drive shaft with the lock washer

and lock nut.

Finger tighten the lock nut* then lock it by securing

the position of the lock nut by bending one tooth

of the lock washer into the slot on the lock nut (Fig.

07).

Line up the shaft of the timing assembly with the

keyway on the back of the drive shaft. Push and

secure the timing assembly with bolts ensuring the

cable gland is facing the motor.

NOTE: The drive unit is not designed to be mounted

upside down. Gearbox damage will result.

* Finger tighten to lock nut, this will remove any

movement in the output shaft. Excessive tightening to

lock nut may cause damage to output shaft bearing.

•

ﬁg

495mm

85mm

200mm

260mm

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