Alfalaval Unique SSV PN10 Manuel utilisateur

ESE00674-EN112022-11

Originalmanual

InstructionManual

UniqueSingleSeatValve-ATEXStandardandReverseActing

Tableofcontents

Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice

1.DeclarationsofConformity.................................................................4

2.Safety..........................................................................................6

2.1.Importantinformation.............................................................................6

2.2.Warningsigns.....................................................................................6

2.3.Safetprecautions................................................................................7

3.Installation....................................................................................11

3.1.Unpacking/deliver...............................................................................11

3.2.Generalinstallation................................................................................13

3.3.Welding............................................................................................15

3.4.Recclinginformation.............................................................................16

4.Operation.....................................................................................17

4.1.Operation..........................................................................................17

4.2.Troubleshooting...................................................................................19

4.3.Recommendedcleaning.........................................................................20

5.Maintenance..................................................................................22

5.1.Generalmaintenance.............................................................................22

5.2.Dismantlingthevalve.............................................................................24

5.3.Plugsealreplacement............................................................................26

5.4.Valveassembl....................................................................................29

5.5.Actuatorbushingreplacement(non-maintainableactuator)..................................30

6.Technicaldata................................................................................35

6.1.Technicaldata.....................................................................................35

7.Partslistandservicekits...................................................................37

7.1.Drawing-UniqueSingleSeatValve-ATEX....................................................37

7.2.UniqueSingleSeatValve-ATEX-shut-off....................................................38

7.3.UniqueSingleSeatValve-ATEX-change-over...............................................40

7.4.DrawingUniqueSingleSeatValve-ATEX-ReverseActing.................................43

7.5.UniqueSingleSeatValve-ATEX-ReverseActing-shut-off................................44

7.6.UniqueSingleSeatValve-ATEX-ReverseActing-change-over...........................46

1DeclarationsofConformity

EU EU

EUDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

UniqueSSVPN10

Tpe

Serialnumberfrom1000000to70000000000

isinconformitwiththefollowingdirectiveswithamendments:

-MachinerDirective2006/42/EC

-PressureEquipmentDirective2014/68/EUcategor1andsubjectedtoassessmentprocedureModuleA

-ATEXdirective2014/34/EU

TheNotifiedBodNB.0044willretainthisDeclarationofConformitTÛV-Nordtechnicalfileno.:TÜV08ATEX8000365231

Thepersonauthorisedtocompilethetechnicalfileisthesignerofthisdocument.

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–11–07

PlaceDate(YYYY-MM-DD)Signature

ThisDeclarationofConformitreplacesDeclarationofConformitdated2018-04-01

1DeclarationsofConformity

UK UK

UKDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

UniqueSSVPN10

Tpe

Serialnumberfrom1000000to70000000000

isinconformitwiththefollowingdirectiveswithamendments:

-TheSupplofMachiner(Safet)Regulations2008

-ThePressureEquipment(Safet)Regulations2016categor1andsubjectedtoassessmentprocedureModuleA

-TheEquipmentandProtectiveSstemsIntendedforuseinPotentiallExplosiveAtmospheresRegulations2016

TheNotifiedBodNB.0044willretainthisDeclarationofConformitTÛV-Nordtechnicalfileno.:TÜV08ATEX8000365231

Signedonbehalfof:AlfaLavalKoldingA/S

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–11–07

PlaceDate(YYYY-MM-DD)Signature

DoCRevison_01_112022

2Safety

Unsafepracticesandotherimportantinformationareemphasisedinthismanual.

Warningsareemphasisedbymeansofspecialsigns.

2.1Importantinformation

Alwas Alwas

Alwasr r

read ead

eadthe the

themanual manual

manualbefor befor

before e

eusing using

usingthe the

thevalve! valve!

valve!

W W

WARNING ARNING

ARNING

Indicatesthatspecialproceduresmustbefollowedtoavoidseriouspersonalinjur.

CAUTION CAUTION

CAUTION

Indicatesthatspecialproceduresmustbefollowedtoavoiddamagetothevalve.

NOTE NOTE

NOTE

Indicatesimportantinformationtosimpliforclarifprocedures.

2.2Warningsigns

Generalwarning

Causticagents

Dangerofinjur:(anextraellowlabelmarkedontheactuatorfromJune2016)

DoNOT NOT

NOTattempttocuttheactuatoropenduetospringunderload.

(Thelockwireopeningislocked).

Dangerofinjur(lasermarkedontheactuator)

DoNOT NOT

NOTattempttodisassembletheactuatorduetospringunderloaddanger!

(Thelockwireopeningislocked)

2Safety

Allwarningsinthismanualaresummarisedonthispage.

Payspecialattentiontothisinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

2.3Safetyprecautions

Actuators Actuators

Actuators

Ifsupportairisutilised:

-ShockintheactuatormustNEVER NEVER

NEVERoccur

-SupportaironhighpressureactuatorversionsisNOT NOT

NOTallowed

Topreventshockintheactuatorandtopreventexceeding10bar/145PSIproductpressure,AlfaLavalrecommendsNOT NOT

NOTto

exceed3bar/43.5PSIsupportaironthespringsideinalltheUniqueSSVactuators.

Ifsupportairisconnectedalwasusethe3bar/43.5PSIairrelieffittings=9611995903.

Usingtheairrelieffittingalsoextendstheservicelifeoftheactuatorpistono-ring.

Pos. Pos.

Pos.no. no.

no.5 5

Foractuators,manufacturedear2005-2018,withserialnumber

from1000000-5999999andfrom20000000000-59999999999

alwasusesteeladapter(pos5)=9614065301

Tightentorque=30Nm

Pos. Pos.

Pos.no. no.

no.5 5

Foractuators,manufacturedear2019-->with

serialnumberfrom6000000to7000000andfrom

60000000000to70000000000alwasusesteel

adapter(pos5)=9615374701

Tightentorque=15Nm

Pos. Pos.

Pos.no. no.

no.5 5

Foractuators,manufacturedear2005-2018,withserialnumberfrom1000000-5999999

andfrom20000000000-59999999999alwasusesteeladapter(pos5)=9614065301

Tightentorque=30Nm

Pos. Pos.

Pos.no. no.

no.5 5

Foractuators,manufacturedear2019-->withserialnumberfrom6000000to7000000and

from60000000000to70000000000alwasusesteeladapter(pos5)=9615374701

Tightentorque=15Nm

2Safety

Allwarningsinthismanualaresummarisedonthispage.

Payspecialattentiontothisinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

AlfaLavalrecommendsmax.3barsupportair

Alwasusethe“3barairrelieffittings”onsupportair.

AlfaLavalarticlenumber=9611995903

2Safety

Allwarningsinthismanualaresummarisedonthispage.

Payspecialattentiontothisinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

GENERAL GENERAL

GENERAL

Alwas Alwas

Alwasensurethatpersonnelmusthaveexperiencewithliftingoperations.

Alwas Alwas

Alwasensuretheliftingpointtobeinlinewithcenterofgravit.Adjustliftingpointifnecessar.

Alwas Alwas

Alwaskeepaneeontheloadandstaclearduringtheliftingoperation.

Alwas Alwas

Alwasensurethattheliftingequipmentissuitableforthespecificsuppliedproduct.

Alwas Alwas

Alwasuseappropriateliftingequipmentforheavpartswhenrelevant.Useliftinglogswhenavailable.

INST INST

INSTALLA ALLA

ALLATION TION

TION

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seesection6Technicaldata)

Alwas Alwas

Alwasreleasecompressedairafteruse

Never Never

Nevertouchmovingpartsiftheactuatorissuppliedwithcompressedair

Never Never

Nevertouchthevalveorthepipelineswhenprocessinghotliquidsorwhensterilising

Never Never

Neverdismantlethevalvewithvalveandpipelinesunderpressure

Never Never

Neverdismantlethevalvewhenitishot

Never Never

Nevercuttheactuatoropen,duetospringunderload-ifmarkedwiththiswarning

DoNOT NOT

NOTattempttodisassembletheactuatorduetospringunderloaddanger!

OPERA OPERA

OPERATION TION

TION

Never Never

Neverdismantlethevalvewithvalveandpipelinesunderpressure

Never Never

Neverdismantlethevalvewhenitishot

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seesection6Technicaldata)

Alwas Alwas

Alwasreleasecompressedairafteruse

Never Never

Nevertouchthevalveorthepipelineswhenprocessinghotliquidsorwhensterilising

Never Never

Nevertouchmovingpartsiftheactuatorissuppliedwithcompressedair

Alwas Alwas

Alwasrinsewellwithcleanwateraftercleaning

Alwas Alwas

Alwashandleleandacidwithgreatcare

NOTE NOTE

NOTE

Alwas Alwas

Alwasfollowtheinstructionsinthesafetdatasheetsfromthesuppliersofcleaningagents,detergents,

oilsetc.

MAINTENANCE MAINTENANCE

MAINTENANCE

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seesection6Technicaldata)

Alwas Alwas

Alwasreleasecompressedairafteruse

Never Never

Neverservicethevalvewhenitishot

Never Never

Neverservicethevalvewithvalveandpipelinesunderpressure

Never Never

Neverstickourfingersthroughthevalveportsiftheactuatorissuppliedwithcompressedair

Never Never

Nevertouchmovingpartsiftheactuatorissuppliedwithcompressedair

Alwas Alwas

AlwasuseAlfaLavalgenuinespareparts

Never Never

Nevercuttheactuatoropen,duetospringunderloaddanger-ifmarkedwiththiswarning

DoNOT NOT

NOTattempttodisassembletheactuatorduetospringunderloaddanger!

2Safety

Allwarningsinthismanualaresummarisedonthispage.

Payspecialattentiontothisinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

TRANSPOR TRANSPOR

TRANSPORT T

TA A

ATION TION

TION

Alwas Alwas

Alwasensurethatcompressedairisreleased

Alwas Alwas

Alwasensurethatallconnectionsaredisconnectedbeforeattemptingtoremovethevalvefromthe

installation

Alwas Alwas

Alwasdrainliquidoutofthevalvesbeforetransportation

Alwas Alwas

Alwasusepredesignedliftingpointsifdefined

Alwas Alwas

Alwasensuresufficientfixingofthevalveduringtransportation-ifspecialldesignedpackagingmaterial

isavailable,itmustbeused.

Autres manuels pour Unique SSV PN10

Table des matières

Autres manuels Alfalaval Unité de contrôle

Alfalaval

Alfalaval 762-227 Manuel utilisateur

Alfalaval

Alfalaval 5308 Manuel utilisateur

Alfalaval

Alfalaval SBV Manuel utilisateur

Alfalaval

Alfalaval Unique RV-P Manuel utilisateur

Alfalaval

Alfalaval LKB Series Manuel utilisateur

Alfalaval

Alfalaval LKAP Manuel utilisateur

Alfalaval

Alfalaval LKB Manuel utilisateur

Alfalaval

Alfalaval Unique RV-ST Manuel utilisateur

Alfalaval

Alfalaval Unique Mixproof 3-body Manuel utilisateur

Alfalaval

Alfalaval SBV Manuel utilisateur

Alfalaval

Alfalaval ThinkTop DeviceNet 11 VDC Manuel utilisateur

Alfalaval

Alfalaval SMP-BC Manuel utilisateur

Alfalaval

Alfalaval LKB Manuel utilisateur

Alfalaval

Alfalaval SRC PN10 Manuel utilisateur

Alfalaval

Alfalaval ThinkTop Basic Manuel utilisateur

Alfalaval

Alfalaval Unique Mixproof Manuel utilisateur

Alfalaval

Alfalaval Unique PMO Plus Series Manuel utilisateur

Alfalaval

Alfalaval Unique Single Seat Valve Manuel utilisateur

Alfalaval

Alfalaval Unique DV-ST UltraPure Instructions de fonctionnement

Alfalaval

Alfalaval Unique 7710 Manuel utilisateur

Alfalaval

Alfalaval Unique TO Manuel utilisateur

Alfalaval

Alfalaval Unique Mixproof CP-3 Manuel utilisateur

Alfalaval

Alfalaval Unique 7000 Series Manuel utilisateur

Alfalaval

Alfalaval ThinkTop V20 Manuel utilisateur

Manuels Unité de contrôle populaires d'autres marques

Festo

Festo Compact Performance CP-FB6-E Manuel de la liste des pièces

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manuel utilisateur

JS Automation

JS Automation MPC3034A Manuel utilisateur

JAUDT

JAUDT SW GII 6406 Series Guide rapide

Spektrum

Spektrum Air Module System Manuel utilisateur

BOC Edwards

BOC Edwards Q Series Manuel utilisateur

KHADAS

KHADAS BT Magic Manuel utilisateur

Etherma

Etherma eNEXHO-IL Manuel utilisateur

PMFoundations

PMFoundations Attenuverter Manuel utilisateur

GEA

GEA VARIVENT Manuel utilisateur

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manuel utilisateur

Altronix

Altronix LINQ8PD Instructions de montage

Eaton

Eaton Powerware Series Manuel utilisateur

WAGO

WAGO 750-407/040-000 Manuel utilisateur

Sony

Sony CCU-590 Manuel utilisateur

Graco

Graco 25D614 Manuel utilisateur

Task Force Tips

Task Force Tips YE-RF-900 Manuel de programmation

Shini

Shini SPV-U Series Manuel utilisateur