Alfalaval SBV Manuel utilisateur

TD 451-013

ESE01782-EN7 2016-10

Original manual

Instruction Manual

SBV Sanitary Ball Valve

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Table of contents

The information herein is correct at the time of issue but may be subject to change without prior notice

1. EC Declaration of conformity ....................................................................... 4

2. Safety .................................................................................................... 5

2.1. Important information ............................................................................. 5

2.2. Warning signs ..................................................................................... 5

2.3. Safety precautions ................................................................................ 5

3. Installation .............................................................................................. 6

3.1. Unpacking/delivery ............................................................................... 6

3.2. General installation ................................................................................ 6

3.3. Welding ............................................................................................ 7

3.4. Indication and control equipment (optional extras) ............................................ 8

3.5. Recycling information ............................................................................. 9

4. Operation ............................................................................................... 10

4.1. Operation .......................................................................................... 10

4.2. Fault finding ....................................................................................... 11

4.3. Recommended cleaning ......................................................................... 12

5. Maintenance ........................................................................................... 14

5.1. General maintenance ............................................................................. 14

5.2. Replacement of product wetted seals .......................................................... 15

5.3. Replacement of all seals ......................................................................... 16

6. Technical data ......................................................................................... 20

6.1. Technical data ..................................................................................... 20

7. Parts list/service kits ................................................................................. 21

7.1. SBV Sanitary Ball Valve .......................................................................... 21

7.2. SBV Sanitary Ball Valve for Inch tube ........................................................... 22

7.3. SBV Sanitary Ball Valve for DIN tube ............................................................ 26

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1 EC Declaration of conformity

Revision of Declaration of Conformity 2013-12-03

The Designated Company

Alfa Laval KoldingA/S

Company Name

Albuen 31, DK-6000 Kolding, Denmark

Address

+4579322200

Phone No.

hereby declare that

Valve

Designation

SBV

Type

is in conformity with the following directive with amendments:

- Machinery Directive 2006/42/EC

- The valve is in compliance with the Pressure Equipment Directive 2014/68/EU and was subjected to the following

assessment procedure Module A. Diameters ≥DN125 may not be used for fluids group 1.

The person authorised to compile the technical file is the signer of this document

Global Product Quality Manager

Pumps, Valves, Fittings and Tank Equipment Lars Kruse Andersen

Title Name

Kolding 2016-06-01

Place Date Signature

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2 Safety

Unsafe practices and other important information are emphasized in this manual.

Warnings are emphasized by means of special signs.

2.1 Important information

Alwaysreadthemanualbeforeusingthevalve!

WARNING

Indicates that special procedures must be followed to avoid serious personal injury.

CAUTION

Indicates that special procedures must be followed to avoid damage to the valve.

NOTE

Indicates important information to simplify or clarify procedures.

2.2 Warning signs

General warning:

Caustic agents:

2.3 Safety precautions

Installation:

Always observe the technical data (see chapter 6 Technical data). !

Always release compressed air after use.

Operation:

Always observe the technical data (see chapter 6 Technical data).

Never touch the valve or the pipelines when processing hot liquids or when sterilizing. !

Always handle lye and acid with great care.

Maintenance:

-Always observe the technical data (see chapter 6 Technical data). !

-Always release compressed air after use.

- The valve must never be hot when servicing it.

- The valve/actuator and the pipelines must never be pressurised when servicing the valve/ actuator.

-Never stick your fingers through the valve ports if the valve is supplied with compressed air.

-Always use Alfa Laval genuine spare parts. The warranty of Alfa Laval products is dependent on the use of Alfa

Laval genuine spare parts.

Transportation:

Always secure that compressed air is released.

Always secure that all connections is disconnected before attempt to remove the valve from the installation.

Always drain liquid out of valves before transportation.

Always use predesigned lifting points if defined.

Always secure sufficient fixing of the valve during transportation - if special designed packaging material is available it

must be used.

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3 Installation

The instruction manual is part of the delivery.

Study the instructions carefully.

The items refer to parts list and service kits section.

3.1 Unpacking/delivery

Step 1

CAUTION

Alfa Laval cannot be held responsible for incorrect unpacking.

Check the delivery:

1. Complete valve.

2. Delivery note.

Step 2

1. Clean the valve for possible packing materials.

2. Inspect the valve for visible transport damage.

3. Avoid damaging air and pipe connections.

3.2 General installation

Step 1

Always read the technical data carefully.

See chapter 6 Technical data

Always release compressed air after use.

CAUTION

Alfa Laval cannot be held responsible for incorrect installation.

For further information on installation of valves, please see Guidelines for installation of valve clusters and other installations,

ESE00041

Step 2

Avoid stressing the valve as this can cause deformation of the

sealing area and malfunction of the valve (leakage or faulty

indication).

Pay special attention to:

-Vibrations

- Thermal expansion of the tubes

- Excessive welding

- Overloading of the pipelines

Fittings:

Ensure that the connections are tight.

Air connection of actuator:

Connect compressed air correctly.

Pay special attention to warnings!

TD451-016_1

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3 Installation

Study the instructions carefully.

3.3 Welding

Step 1

1. Dismantle the flanges in accordance with the instructions in section 4 Operation. Remove seal rings and O-rings.

2, Weld the flanges into the pipe lines. Keep distance B between flanges.

3. If welding both flanges, ensure that the flanges can be moved axially minimum C mm to allow for valve maintenance.

4. Maintain the minimum clearance A so that the actuator or handle can be removed.

5. Assemble the valve in accordance with the instructions in section 4 Operation after the welding.

Size A(mm)(inch)

Manual Actuated

B(mm)

(inch)

C(mm)

(inch)

DN/OD 25

DN 25

317

(12.5)

507

(20.0)

(1.3)

(1.2)

DN/OD 38

DN 40

325

(12.8)

515

(20.3)

(1.6)

(1.2)

DN/OD 51

DN 50

335

(13.2)

524

(20.6)

(2.0)

(1.2)

DN/OD 63.5

DN 65

345

(13.6)

535

(21.1)

(2.2)

(1.6)

DN/OD 76.1

DN 80

356

(14.0)

546

(21.5)

(2.75)

(1.6)

DN/OD 101.6

DN 100

406

(16.0)

595

(23.4)

100

(3.9)

(1.6)

NOTE: Valves with adapter and ThinkTop: add 200 mm (7.9 inch) to dimension A

Step 2

Pre-use check:

Open and close the valve several times to ensure that the ball

moves smoothly against the seal rings.

Pay special attention to the warnings!

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3 Installation

Study the instructions carefully.

3.4 Indication and control equipment (optional extras)

CAUTION!

The indication and control equipment must be electrically installed by authorized personnel only.

-Inductiveproxi

mity switches:

(See the instructions on the unit).

-ThinkTo p ®:

(See the separate instruction manual).

Manual valves:

Manual valves with optional handle for inductive proximity switches are

designed for the mounting of one or two M12 feedback sensors for open

and/or closed position detection. Feedback sensors should be installed and

adjusted according to the specification on the unit.

Valves with standard actuator:

Valves with standard actuator are prepared for the mounting of one or two

M12 feedback sensors on the position indicator.

Mounting:

1. Remove the red plastic cap for the desired valve position.

2. Tighten the sensor unit gently.

3. Install the unit according to product specification.

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3 Installation

Study the instructions carefully.

Valves with ThinkTop® adapter:

Follow the instructions in the manual.

3.5 Recycling information

Unpacking

- Packing material consists of wood, plastics, cardboard boxes and in some cases metal straps.

- Wood and cardboard boxes can be reused, recycled or used for energy recovery.

- Plastics should be recycled or burnt at a licensed waste incineration plant.

- Metal straps should be sent for material recycling.

Maintenance

- During maintenance oil and wear parts in the machine are replaced.

- All metal should be sent for material recycling.

- Worn out or defective electronic parts should be sent to a licensed handler for material recycling.

- Oil and all non metal wear parts must be taken care of in agreement with local regulations.

Scrapping

- At end of use, the equipment shall be recycled according to relevant, local regulations. Beside the equipment itself, any

hazardous residues from the process liquid must be considered and death with in a proper manner. When in doubt, or in the

absence of local regulations, please contact the local Alfa Laval sales company.

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4Operation

Study the instructions carefully and pay special attention to the warnings!

The valve is automatically or manually operated by means of an actuator or a handle.

4.1 Operation

Step 1

Always read the technical data thoroughly.

(see chapter 6 Technical data)

CAUTION

Alfa Laval cannot be held responsible for incorrect operation.

Step 2

Never touch the valve or the pipelines when processing hot liquids

or when sterilising. Burning

danger!

TD451-022_1

Operation by means of actuator:

Automatic on/off operation by means of compressed air. The

position indicator on the actuator reflects the ball bore position.

In vertical position the valve is open - in horizontal position the

valve is closed.

C: Closed position

P: Position indicator

Operation by means of handle:

1. Press handle arms together while rotating it.

The position of the handle reflects the position of the ball

bore. For correct mounting of handle, please see Step 5.

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