Zator MZF Mode d'emploi
MZF
PNEUMATIC SPRAY VALVE
USER AND MAINTENANCE
MANUAL
ZATOR SRL
Via Galvani, 11
20095 Cusano Milanino (MI)
Italy
Tel. +39 02 66403235
Fax +39 02 66403215
info@zator.it
www.zator.it
User and maintenance manual
MZS_v01
MAY 2019
(All. IIA DIR. 2006/42/CE)
ZATOR Srl
Via Galvani 11
20095 Cusano Milanino (MI)
Italy
Tel.+39 02 66403235
Fax +39 02 66403215
Email: info@zator.it
DECLARES
Under its responsibility that the pneuma c spray valve:
It’s in compliance with all regula ons and condi ons of security required by Direc ve 2006/42/CE
concerning the machines as accepted by the na onal legisla on with Legisla ve Decree of 27 January
2010 - No. 17.
It’s in compliance with the condi ons of the following other CE Direc ves:
Direc ve 2004/108/CE of the European Parliament and the Council of 15 December 2004 concerning
the reconcilia on of the member States legisla ons rela ve to electromagne c compa bility.
Direc ve 2006/95/CE of the European Parliament and the Council of 12 December 2006 concerning
the reconcilia on of the member States legisla ons rela ve to electrical equipment designed for use
within certain voltage limits.
Model MZS Code
Serial Number Year of manufacture
INDEX
1GENERAL INFORMATION 8
1.1 Introduc on 8
1.2 Warranty 9
1.3 Warranty restric ons 10
1.4 Maintenance service request 11
1.5 Spare parts request 11
2CONFORMITY OF USE 12
2.1 Safety and environment general informa ons 13
2.2 P.P.E. Personal protec ve equipment 13
2.3 Risks, protec ons, warnings and cau ons 14
2.3.1 General safety 14
2.3.2 Dangers and risks unavoidable 15
2.3.3 Safety devices adopted 16
2.3.4 More general safety precau ons 16
2.4 Environmental condi on 17
2.5 Installa on - General norms 19
2.6 Use of adhesives, glues or other fl uids 20
3TECHNICAL DESCRIPTION 22
3.1 Valve func ons 22
3.2 Technical data 22
3.3 Func oning descrip on 23
4INSTALLATION 24
4.1 Fixing and placement of the valve 24
4.2 Fluid supply connec on 25
4.3 Electrical connec on 25
4.3.1 Connector 25
4.4 Drive air connec on and nebuliza on 26
4.5 Installa on diagram 26
4.6 Valve ac va on 27
5VALVE ADJUSTMENTS 28
5.1 Fluid quan ty adjustment 28
5.2 Needle travel adjustment 28
5.3 Nebuliza on adjustment 29
6MAINTENANCE 30
6.1 General norms 30
6.2 Maintenance program 30
6.3 Cleaning and/or replacement of the nozzle 31
6.4 Valve disassembly 33
6.5 Valve assembly 36
7TROUBLE SHOOTING 39
8MODELS 40
9PARTS LIST 42
10 DIMENSIONS 44
USER AND
MAINTENANCE MANUAL
PNEUMATIC SPRAY VALVE
MZF
USER AND MAINTENANCE MANUAL
PNEUMATIC SPRAY VALVE MZS
8
1GENERAL INFORMATION
1.1
This manual is an essen al part of the pneuma c valve and is des ned to trained and well-informed
personnel, which is aware of the machine performance at the risk condi ons to which it may be
exposed.
This document supposes that in the plants where the valve is des ned, are complied the present
norms of safety and hygiene of the work.
Zator Srl won’t be liable for ac ons or improper connec ons made by unqualifi ed and unformed
personnel.
Instruc ons, drawings and documenta on contained in this manual are of reserved technical
disposi on, only for Zator Srl property and may be not reproduced in any way, neither in full or par ally
reproduc on; not translated into another language, or transmi ed in any electronic or mechanical
means or form, without wri en permission of Zator Srl.
The data and values expressed in the manual are approximate and variable depending on fl uids,
applica ons and methods of use.
Zator Srl doesn’t assume any responsibility regarding the accuracy of the contents of this manual.
The drawings and technical data in this document is updated to the date of their publica on and Zator
srl reserves the right to change, without no ce, the contents of this manual.
It is therefore forbidden for Technician and Operators of the maintenance to use this manual for
diff erent purposes from those rela ves to the care and maintenance of equipment in ques on.
This manual includes the installa on, use and maintenance norms of the pneuma c valve in safety.
Test in produc on workshop
The manufacturer guarantees the valve, that this document refers, has been inspected and tested by
his produc on workshop.
shown in this document is the property of the Manufacturer”
Sec on 1
Via Galvani 11 - 20095 - Cusano Milanino (MI) - Italy www.zator.it - info@zator.it 9
1.2
This warranty is valid for 12 months from the actual delivery.
During the warranty period Zator Srl is undertakes to remove in the necessary me the obvious faults
and fl aws of material and/or produc on, on condi on that machine or equipment has been used
properly, according to the best rules of behaviour and maintenance provided in this manual.
The fl awed parts under warranty are fi xed or replaced free from Zator Srl in the me compa bly
necessary, understood that the Zator Srl is exempted from each responsibility for any tle, while the
buyer give up to ask damages or costs, including those resul ng from the temporary not use of the
purchased machinery for all the me is necessary to put it back in effi ciency; The transport and/or
the forwarding costs, the outward and the return trip costs rela ve to the opera on by the Zator’s
technicians in the Buyer address are always on charge of the buyer.
The labor costs rela ve to the opera on of the Zator’s technicians in the Buyer address for the removal
of fl awed parts under warranty, are on charge of Zator Srl, except these cases when the nature of the
fl aw can be easily removed on place by the Buyer.
This commitment of Zator Srl excludes each other warranty eff ects provided by the law.
The warranty for the replaced or repaired spare parts of the pneuma c valve fi nishes the same day of
the warranty expira on date of the pneuma c valve, the replaced part warranty however doesn’t has
life me less than three months a er its installa on.
Replaced parts during the warranty period by the seller are free acquired in the same place with new
parts.
Are excluded from the warranty all the tools and consumable materials, possibly supplied by Zator Srl
with the machine.
It are excluded and renounced by the buyer every pretensions of items/people damages reimbursement
on charge to Zator Srl, for any tles, even if the damages were depending from manufacture or material
fl aws. It’s of equal excluded and given up any reimbursement for people and/or items damages
depending on the prac se of the pneuma c valve. Parts replaced free remain of Zator Srl property.
Elapsed the warranty period every opera on will be on charge to the buyer.
Applica on fi elds
• Packaging machines
• Automa on machines
• Paper conver ng industry
• Case maker industry
• Prin ng machine
• Wood industry
• Assembly
USER AND MAINTENANCE MANUAL
PNEUMATIC SPRAY VALVE MZS
10
Condemna on of conformity fl aw - Goods recep on
The original confi gura on of the pneuma c valve never must be changed.
On goods recep on, check that:
• The packaging is intact
• The exact correspondence of the commissioned material
In case of damages or wrong delivery contact immediately Zator Srl.
The buyer, on penalty of warranty decadence, must report in wri ng the fl aw conformity or fault of the
pneuma c valve to the seller, specifying in detail the nature, within eight days from their discovery.
In no case the condemna on of conformity fl aw or fault may be validly made a er the expira on date
of the warranty terms.
Also the buyer decays from the warranty if doesn’t allow each reasonable control that the seller
requires.
It’s excluded from this warranty the most damage caused to the machine by the failure mely
condemna on to the seller of a conformity fl aw or fault of the the pneuma c valve.
1.3
This warranty is only valid for products of new construc on.
This warranty is limited to the repara on or replacement, by the seller, of each parts of the machine
or supplied material that results fl awed, a er checking the existence of the fl aw.
In no case the seller will be liable for every consequen al or indirect fl aws or otherwise derived from
produc on cycle interrup on or machine stoppage.
The seller is not liable for fl aws of the pneuma c valve derived from the use of devices, equipments,
etc. that are enquired and provided by the customer and installed on the machine to change its use
compared to the original design.
The seller is not liable for every conformity fl aws of the pneuma c valve or faults owed for the normal
wear of those parts that, by their nature, are subject to rapid and con nuous wear.
The seller also is not liable for damages resul ng from improper use of the equipment and from the
non-observance of the norms expected for the execu on of the ordinary periodic maintenance.
The seller is not liable for conformity fl aws of the pneuma c valve or faults that depends on changes,
repara ons, altera ons or tampering a ributed to the buyer and however non-authorized personnel
of the buyer.
The costs rela ve to the wear materials necessary for test and restart the pneuma c valve are on
charge of the buyer.
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