Whirlpool 6AKM157/IX/2 Manuel utilisateur

WHIRLPOOL CONSUMER SERVICES Models 6AKM157/IX/2

6AKM157/IX/3

6AKM157/WH/2

6AKM157/WH/3

July 2001

All rights strictly reserved. Reproduction or issue to third parties in any form whatsoever

is not permitted without written authority of Whirlpool (Australia) Pty. Limited

Whirlpool is a registered trademark of Whirlpool U.S.A.

This documentation is intended only for qualified technicians who possess the required qualifications

and are aware of the regulatory requirements applicable to servicing electrical appliances.

Whirlpool (Australia) Pty Limited Part No. SM5022

A. B. N.28 003 578 023

WHIRLPOOL AUSTRALASIA

CONSUMER SERVICES

SERVICE MANUAL

GAS COOKTOP

Model Version

6AKM157/IX/2 8571 157 53040

6AKM157/IX/3 8571 157 53060

6AKM157/WH/2 8571 157 53050

6AKM157/WH/3 8571 157 53070

WHIRLPOOL CONSUMER SERVICES Models 6AKM157/IX/2

6AKM157/IX/3

6AKM157/WH/2

6AKM157/WH/3

Page 2 of 9

BLANK PAGE

WHIRLPOOL CONSUMER SERVICES Models 6AKM157/IX/2

6AKM157/IX/3

6AKM157/WH/2

6AKM157/WH/3

Page 3 of 9

CONTENTS

Page

TECHNICAL DATA 4

GAS LEAKS 4

GAS JET REPLACEMENT 4

FLAME ADJUSTMENT 5

MAINTENANCE

HOB REMOVAL 5

REPLACEMENT OF GAS VALVES 6

GREASING THE GAS VALVES 6

IGNITION COMPONENT REPLACEMENT 7

BURNER BASE REMOVAL 7

CIRCUIT DIAGRAM 7

EXPLODED VIEW - COOKTOP 8

SPARE PARTS LIST 9

WHIRLPOOL CONSUMER SERVICES Models 6AKM157/IX/2

6AKM157/IX/3

6AKM157/WH/2

6AKM157/WH/3

Page 4 of 9

TECHNICAL DATA

Rating Gas Jet (Nozzle) Output PowerBurner Gas

Type

Operating

Pressure

kPa g/h l/h

Diameter

1/100mm kW MJ/h

Small Propane 2.75 65 - 54 0.92 3.3

N.G. 1.00 - 102 90 1.00 3.6

Medium Propane 2.75 119 - 70 1.58 5.7

N.G. 1.00 - 188 118 1.67 6.0

Wok Propane 2.75 278 - 102 3.81 13.7

N.G. 1.00 - 375 165 3.64 13.1

GAS LEAKS

After performing any maintenance or service operation on the cooktop, the cooktop must be

checked to ensure that there are no gas leaks.

GAS JET REPLACEMENT

WARNING : Servicing must be carried out only by authorised personnel.

This appliance is approved by the Australian Gas Association for use with either natural gas

or propane gas. Ensure that appliance is suitable for the available gas supply.

To replace a gas jet, the following procedure applies:

1. Turn off the gas cock adjacent to the

cooktop.

2. Remove all the burners and unscrew the

jets using a 7mm socket. See Figure 1.

3. Reinstall the jet appropriate to the gas

supply.

6. Check the cooktop to ensure that there are

no gas leaks

FIGURE 1

WHIRLPOOL CONSUMER SERVICES Models 6AKM157/IX/2

6AKM157/IX/3

6AKM157/WH/2

6AKM157/WH/3

Page 5 of 9

FLAME ADJUSTMENT

GAS VALVES

The gas valves fitted to this cooktop are suitable for both propane gas and natural gas.

Adjust the minimum flame for use with natural gas as follows:

1. Operate the burner and set the control knob to minimum flame.

2. Remove the control knob.

3. Using an appropriate sized screwdriver,

turn the adjustment screw in the base of

the gas valve (See Figure 2). until the

flame bead is approximately 4mm long.

Check and ensure that the flame does

not extinguish when adjusting the control

knob quickly from maximum to minimum

flame.

FIGURE 2

Note : For cooktops operating on propane gas, the minimum flame adjustment screw

must be fully screwed in (fully clockwise).

4. Check the cooktop to ensure that there are no gas leaks

MAINTENANCE

HOB REMOVAL

To remove the hob from the base, remove all the screws passing through the hob into the top

of the burner bases and lift the hob clear of the cooktop base.

To remove the base from the benchtop, isolate and disconnect the gas and electrical supply

and release the attachment clamps under the benchtop.

WHIRLPOOL CONSUMER SERVICES Models 6AKM157/IX/2

6AKM157/IX/3

6AKM157/WH/2

6AKM157/WH/3

Page 6 of 9

REPLACEMENT OF GAS VALVES

To replace gas valves, remove the hob, remove the two screws securing the manifold to the

base and release the compression joints on the output side of the gas valves.

Remove the screws clamping the gas valve to the manifold.

It is recommended that the manifold to gas valve gaskets be replaced whenever the valve is

disturbed.

Reverse the procedure for reassembly. Check the cooktop to ensure that there are no gas

leaks.

GREASING THE GAS VALVES

If the valves become difficult to operate, they should be greased as follows:

1. Dismantle the valve body by removing the two

screws located in the body of the valve as shown in

Figure 3.

2. Clean the cone and valve body with a solvent soaked

cloth. Lightly grease the cone with the appropriate

grease

3. Insert the cone and operate the valve several times.

Remove the cone again and wipe away any excess

grease making certain that all ports are free from

obstruction.

4. Reassemble and remount the valve.

6. Check the cooktop to ensure that there are no gas

leaks

FIGURE 3

WHIRLPOOL CONSUMER SERVICES Models 6AKM157/IX/2

6AKM157/IX/3

6AKM157/WH/2

6AKM157/WH/3

Page 7 of 9

IGNITION COMPONENT REPLACEMENT

During disassembly, take note of the order of assembly of the components.

1. Remove the hob. (See Figures 1 and 4)

2. The ignition pack can be replaced by freeing the two tabs securing it to the base. All

electrical connections are push on.

3. The spark plug for the wok burner is attached to the hob by a circlip in the base of the

spark plug. Remove this circlip and withdraw the spark plug and its connecting lead

through the top of the burner base.

Replace by reversing this procedure.

4. The spark plugs for the small and medium burners are secured by a single screw in

the burner base. Remove this screw and lift the spark plug clear of the burner base.

Replace by reversing this procedure.

5. Reassemble the cooktop ensuring that all wiring is located in its correct position.

6. Test and check all cooktop operations. Check the cooktop to ensure that there are no

gas leaks.

BURNER BASE REMOVAL

Isolate the gas and electrical supply and remove the cooktop from the benchtop. Remove the

hob, disconnect the compression fittings from the burner base and remove the screw(s)

passing through the cooktop base into the bottom of the burner bases.

Reverse this procedure for reinstallation of the burner base.

CIRCUIT DIAGRAM

Spark

Plugs

Ignitor Pack

Supply Terminal

Block

Ignition

Switches

WHIRLPOOL CONSUMER SERVICES Models 6AKM157/IX/2

6AKM157/IX/3

6AKM157/WH/2

6AKM157/WH/3

Page 8 of 9

EXPLODED VIEW - COOKTOP

WHIRLPOOL CONSUMER SERVICES Models 6AKM157/IX/2

6AKM157/IX/3

6AKM157/WH/2

6AKM157/WH/3

Page 9 of 9

SPARE PARTS LIST

Item Part No Description

6AKM157/IX/2 AKM157/IX/3

6AKM157/WH/2 AKM157/WH/3

031 0 4812 442 69097 4812 442 69097 Hob, stainless steel

031 0 4812 442 69098 4812 442 69098 Hob, white

031 1 4812 442 69096 4812 442 69096 Hob bottom

033 0 4812 458 58206 4812 458 58206 Grid for hob adaptor

084 0 4819 905 00768 4819 905 00768 Damper for grid

241 0 4812 458 58135 4812 458 58135 Grid left/right

241 1 4812 458 58134 4812 458 58134 Grid right

331 0 4812 412 58851 4812 412 58851 Knob, black

331 0 4812 412 58852 4812 412 58852 Knob, white

331 1 4812 532 38007 4812 532 38007 Gasket

470 0 4812 360 68286 4812 360 68286 Spreader, burner small

470 1 4812 360 68287 4812 360 68287 Spreader, burner medium

470 3 4812 360 68285 4812 360 68285 Spreader, burner, ultra rapid

471 0 4812 360 78083 4812 360 78078 Burner, small

471 1 4812 360 78084 4812 360 78079 Burner, medium

471 3 4812 360 68092 4812 360 78077 Burner, ultra rapid

473 0 4812 360 78081 4812 360 78081 Cover, small flame spreader

473 1 4812 360 68288 4812 360 68288 Cover, medium flame spreader

473 3 4812 360 68094 4812 360 68094 Centre cover, ultra rapid flame spreader

473 4 4812 360 68095 4812 360 68095 Outer cover, ultra rapid flame spreader

474 0 4812 310 38567 Not applicable Set of nozzles G20 (Natural gas)

474 0 Not applicable 4812 310 38571 Set of nozzles G31 (Propane gas)

571 0 4812 360 58224 4812 360 58224 Tap small 0.27

571 1 4812 360 58225 4812 360 58225 Tap medium 0.34

571 2 4812 360 58226 4812 360 58226 Tap ultra rapid 0.70

591 0 4812 252 68022 4812 252 68022 Spark plug, small & medium

591 1 4812 252 68007 4812 252 68007 Spark plug, ultra rapid burner

595 0 4819 905 00893 4819 905 00893 Generator, ignition

595 1 4812 140 38001 4812 140 38001 Connection block

703 0 4819 526 48423 4819 526 48423 Coupling piece (Elbow)

703 1 4812 530 48205 4812 530 48205 Manifold

703 2 4812 530 48275 4812 530 48275 Tube front, right

703 3 4812 530 48276 4812 530 48276 Tube front, left

703 4 4812 530 29051 4812 530 29051 Tube back, right

703 5 4812 530 29052 4812 530 29052 Tube back, left

794 0 4819 532 68754 4819 532 68754 Gasket

900 0 4812 404 38569 4812 404 38569 Tap to manifold clamp

900 1 4812 404 38534 4812 404 38534 Fastener

930 0 4812 404 48662 4812 404 48662 Fastener, spark plug

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