WaterLogic WL 1000 GF Manuel utilisateur

Waterlogic 1000 GF Technical Manual - Issue A, July 2011

WL 1000 GF

Technical Manual

2 3

Waterlogic 1000 GF Technical Manual - Issue A, July 2011

Index

Machine Overview 4

Filter Parts Layout - Hot, Cold and Ambient 8

Main Parts Layout 10

Pre Delivery Inspection (PDI) 16

Installation 18

Operating Instructions 21

Maintenance and Service 23

Reverse Osmosis Speciﬁcation 25

Sanitization 26

Fault Finding 26

Technical Speciﬁcations and Warranties 28

Electrical Schematic Diagram PCB 29

Wetted Parts 30

End of Life 32

Biocote frequently asked questions 33

4 5

Waterlogic 1000 GF Technical Manual - Issue A, July 2011

Machine Overview

WATERLOGIC 1000 GF COLD TANK CAPACITY (4 Litres)

The cold tank is manufactured from 304 Stainless Steel which is noncorrosive and

inert. The temperature of the Cold Tank is controlled by a mechanical thermostat

located on the rear panel of the machine and can be set between 3°C and 12°C. We

recommend the cold water is set at 5°C, which is the factory setting and is the ideal

temperature for a cold drink. The set point for the thermostat is marked with a

black dot.

HEADER STORAGE TANK 11.5 Litres

The plastic header tank has a capacity of 11.5 litres of purified water. This tank can

be drained and removed from the machine for cleaning. It is made with Biocote

additive to inhibit any bacteria growth.

The level of the header tank is controlled by an electrical float switch which controls

the inlet solenoid valve and Reverse Osmosis System. There is a mechanical float

valve to control any tank overfill and gives an overfill failsafe feature.

HOT TANK 1.5 Litres

The hot tank has a capacity of 1.5 litres and is made of stainless steel. The water

temperature is controlled by a Mechanical Thermostat and is factory set at 85°C. A

thermal high temperature cut out is fitted to the Hot Tank and the tank has a 500

Watt immersed heating element. The high temperature cut out has a manual reset

button, please isolate the power before resetting. The hot water tank is a sealed unit.

The WL1000 GF is available in the following

option:

• Freestanding Cold, Hot and Ambient

with Reverse Osmosis (RO) Filtration.

Waterlogic 1000 GF Technical Manual - Issue A, July 2011

6 7

Waterlogic 1000 GF Technical Manual - Issue A, July 2011

REVERSE OSMOSIS FILTERS

The filtration system is a 4-stage system, consisting of sediment, pre-carbon,

Reverse Osmosis membrane, and post carbon filters.

REVERSE OSMOSIS WATER PUMP

The 1000 GF is fitted with a water pump and pressure switch to ensure a constant

pressure across the RO membrane. If the input water pressure falls below 1.5 bar

then the water pump will not run. The water pump outlet pressure is 60 PSI allowing

the membrane to meet 50GPD water production

UV LAMP

The UV light is an 8 Watt germicidal lamp at a wavelength of 253.7 NM, which is

very efficient at destroying bacteria in water. The UV lamp is situated in the cold

tank surrounded by a quartz sleeve. The lamp must be replaced at 6 months

intervals, and the quartz sleeve cleaned.

PCB

The PCB (Printed Circuit Board) is the indicator and pump control unit for the WL

GF1000, the display (at the top of the GF1000) informs the user of the status of the

unit. There are three different LED lights on the display PCB showing power on,

heating, or cooling status of the machine.

COMPRESSOR

The compressor operates at 220-240V at 50Hz. It uses 75 grams of R134a non-

Ozone depleting refrigerant gas. Do not place the machine too near a heat source

as it will affect the compressor efficiency.

WATER PIPE AND FITTINGS

The inlet water pipe adaptor and the internal water circuit pipe sizes are 1/4”, 5/16”

and.3/8”. The entire internal water circuit and all the components which come in

contact with water are food grade approved.

INLET WATER VALVE

The inlet of water to the machine is controlled by means of a 230V AC electrical

solenoid valve. The valve is energized by the header tank electrical float switch.

There is also a leak detection float switch located in the base leak catchment tray

of the machine that will cut electrical power to the inlet solenoid valve should there

be a internal water leak. The inlet valve comes with a pipe reduction fitting to allow

a ¼” pipe connection.

PLASTIC PANELS

The moulded panels are made from recyclable ABS plastic. All the ABS plastic

panels are UV resistant and meet the standards of CE and UL. Please note that the

1000 GF should not be exposed to direct sunlight. Placing the 1000GF in direct

sunlight from a window, close to a radiator, or in a room of high ambient temperature,

will affect the efficiency of the refrigeration circuit.

8 9

Waterlogic 1000 GF Technical Manual - Issue A, July 2011

Filter Parts Layout

Hot, Cold and Ambient

HOT

TANK

IN (Water)

HOT WATER OUT

COMPRESSOR

SEDIMENT

PRE CARBON

MEMBRANE

POST CARBON

COLD WATER OUT

AMBIENT WATER OUT

LOW

PRESSURE

VALVE

COLD

TANK

INLET SOLENOID VALVE

WASTE WATER

CONTROLLER

FILTER

DRYER

PUMP

RESERVOIR

10 11

Waterlogic 1000 GF Technical Manual - Issue A, July 2011

Main Parts Layout

Hot, Cold and Ambient

12 11 10 9

6 5

23/24

Item Description

1 Handle

2 Side Panel

3 Top cover

4 LED label

5 Power indicator

6 Chilling indicator

7 Heating indicator

8 Front Hatch panel

9 Ambient push button

10 Cold water push button

11 Hot water push button

12 Hot safety push button

13 Drip tray insert panel

14 Drip tray grill

15 Drip tray body

Item Description

16 Front down insert panel

17 Front down panel

18 Back panel

19 Thermostat

20 Power Switch

21 Socket

22 Fuse holder

23 Solenoid valve

24 JG ﬁtting adaptor

25 GF insert solenoid valve cover BKT

26 GF Back panel access to electrical

service

27 Cold Water Drain

28 Hot Water Drain

29 Heater/Comp Switch

12 13

Waterlogic 1000 GF Technical Manual - Issue A, July 2011

Main Parts Layout

Hot, Cold and Ambient

42 383736

70 66 65

67 64

78 77

47 41 40

43 35 33

2823 24

1718 19/20

/21/22

Item Part

Number Description

1 Pl-1254 Top Cover

2 Pl-1290 Carbon Air Filter Cap

3 Pu-4108 Carbon Air Filter

4 Pl-1259 Reservoir Cover

5 Pu-4099 Reservoir Seal-Silicon

6 Pu-4100 Water Level Control

7 Pu-4097 Mechanical inlet valve

8 Pl-1258 Reservoir

9 St-8212 Side Panel-Right

10 Ct-2031 Drain

11 Pl-1123 Plastic Handle Silver

12 St-8229 Lower Panel Fixing BKT

13 St-8016 Foot

14 Lp-7180 LED Label

15 Pl-1257 Front Hatch

16 En-6112 Main PCB

17 En-6114A Sub PCB

18 Sub PCB Cover

19 Pl-1264 Ambient Push Button

20 Pl-1263 Cold Water Push Button

21 Pl-1262 Hot Water Push Button

22 Pl-1265 Hot Safety Button

23 Pl-1266 Hot Safety Push Pin

24 Pl-1268 Faucet Pin

25 Cst-8326 Spring - for push Button

26 Pl-1269 Push Button BKT

27 Cst-8327 Spring for Hot water lock

28 Pl-1267 Hot Water Safety Lock

29 Pl-1270 Drip Tray Grill

30 Pl-1211-A Drip Tray Body

31 Pl-1255 Front Upper Panel

32 Pl-1260A Hot water Faucet

33 Pl-1260C Cold & Ambient faucet

34 Pl-1256 Front Down Panel

35 Pl-1149A Front Down Panel Insert

36 Ro-005A Post-Carbon Micro filter

37 Ro-002A Pre-Carbon Micro filter

38 Ro-001A Sediment Micro filter

39 Ro-008 Elbow Fitting 1/4' to1/4'

40 Pu-4024 Clip 3'

41 Ro-011B Flow Restrictor Micro

42 ST-8206A RO BKT

43 RO-0023 Inline RO 50GPD Micro filter

44 RO-012 Adapter

Item Part

Number Description

45 RO-017 Adapter BKT

46 CT-2035D RO Water Pump

47 ST-8254 Low Pressure Valve BKT

48 RO-013A Low Pressure Valve Micro

49 CO-9001B Compressor 230V

50 PU-4100B GF Level Sensor

51 ST-8232 GF Level Sensor BKT

for Leak

52 PL-1292 GF Leak Tray

53 ST-8035 Down Base

54 ST-8233 Cover of Inlet SV

55 PU-4104 JG Adaptor 1/4" for inlet

solenoid valve

56 ST-8212 Side Panel-Left

57 / /

58 PU-4095 Inlet Solenoid Valve 230V

59 ST-8214 Inlet Solenoid Valve Bracket

60 PL-1123 Plastic Handle Silver

61 / Bulkhead Fitting 1/4' to 1/4'

62 ST-8210 Back Panel

63 EL-5044CN Chinese Ballast with

metal cover

64 CT-2070 Thermostat for GF Cold Tank

65 ST-8230A Access panel for electronics

66 ST-8052 Power Socket BKT

67 EL-5004 Red Switch

68 EL-5005 Green Switch

69 EL-5053 Fuse Holder & Fuse

70 EL-5029 Power Socket

71 CT-2001-B UV Lamp Fixing Rubber

(Silicon)

72 PL-1128 UV Lamp Retaining

Threaded Nut

73 CT-2001 UV Lamp

74 ST-8211 Upper Base

75 CT-2006 O - Ring

76 CT-2002 Quartz Sleeve

77 CT-2069 Cold Tank

78 HT-3029 Hot Tank

79 ST-8120 Hot Tank BKT

80 PL-1261 Water Inlet Port to tank

81 PU-4109 Silicon Seal of Water

Inlet Port

14 15

Waterlogic 1000 GF Technical Manual - Issue A, July 2011

Item Description

1 Top Cover

2 LED Cover label

3 Front hatch

4 Faucet BKT

5 Ambient Water Push Button

6 Cold Water Push Button

7 Hot Safety Push Button

8 Hot Water Push Button

9 Front Upper Panel

10 Drip tray Grill

11 Drip Tray body

12 Front Down Panel

13 Front Down Panel Insert

14 Filter Head

15 Down Base

16 Front Down Panel Fixing BKT

17 GF Level sensor BKT for Leak

18 Level sensor BKT for Leak

19 Compressor

20 Cover of Inlet SV

21 Inlet Solenoid Valve (washing Machine

Inlet) GF

22 Culligan Filter BKT

23 Hot Tank

24 Cold tank

25 Upper Base

26 Water Inlet port to tank

27 Silicon Seal of Water inlet Port

28 Sub PCB

29 Sub PCB Cover

30 Reservoir

31 Reservoir Seal Silicon

32 Electrical water Level Control

33 Carbon Air Filter Cap

34 Reservoir Cover

35 Mechanical Water Level Control

36 Main PCB

37 Ambient Water Faucet

38 Cold Water Faucet

39 Hot Water faucet

Main Parts Layout

Hot, Cold and Ambient

18 17 16

39 10

16 17

Waterlogic 1000 GF Technical Manual - Issue A, July 2011

Pre Delivery Inspection

Procedures (Pdi)

CAUTIONS:

Only competent trained technicians should work on Waterlogic products.

Waterlogic units may weigh over 25KG. We recommend caution when lifting.

Packing materials could present a trip hazard. Keep them off the floor.

Take care not to allow the power lead to get wet. Do not wet test the filters and

membrane if the machine is to be stored or transported for more than 7 days after

Pre Delivery Inspection.

Flush carbon filters outside of the machine do not flush carbon fines into the

machine.

1. Remove packing straps and unpack unit and visually inspect for any damage.

(Report any defects to Waterlogic as soon as possible).

2. Place the unit on a suitable flat surface.

3. Open the top cover by removing the 2 screws located at the rear of the top

cover.

4. Visually inspect all electrical connections and power lead.

5. Visually inspect all water connections and the header tank is located correctly.

6. Remove the lower front panel located by undoing two locking screws on the

left and right side of the lower front panel and releasing two locating clips on the

front underside of the lower front panel inspect electrical connections, water con-

nections, and that the filters and RO membrane are located correctly.

7. Connect to a potable drinking water supply limited to 3 bar, via a 1/4” John

Guest tube and adapter.

8. Connect the reject water drain tube to a suitable waste away or re-use system.

9. Ensure the red switch at the rear of the machine is off now connect to an ap-

propriate power supply.

10. Turn on water supply and turn on the power supply.

11. Flush the carbon filters outside of the 1000 GF to waste before filling the ma-

chine.

12. The unit will automatically fill the header water tank.

13. Note the hot tank will automatically fill but the cold water faucet must be held

in to fill the cold tank.

14. Select the cold button and ambient button until water flows clearly.

15. Select hot + hot safety button until water flows clearly.

16. After cold/hot water has filled, turn on the green and the red heater/compres-

sor switches. Allow up to one hour for the unit to heat and chill. Test the water

temperatures with a thermometer.

17. Check WL 1000 GF functions correctly.

18. Turn off power and water.

19. Turn unit around and drain all the water from the machine from rear drain

valves.

20.Clean and repack ready for despatch.

21. Waterlogic recommends that all units are fully electrically safety tested (PAT) on

site by the commissioning engineer as damage may have occurred during transit

to the unit’s final destination.

18 19

Waterlogic 1000 GF Technical Manual - Issue A, July 2011

Installation Procedure

IMPORTANT NOTICE

This procedure should only be carried out by a technician trained by waterlogic

international or by an approved distributing agent.

Note: this appliance is intended for indoor use only. Cleaning of waterlogic prod-

ucts should not be carried out using a jet washer.

1. Remove the 1000 GF from the packing box and inspect the unit for transit

damage.

2. Mount the WL 1000 GF on a firm flat surface so that it cannot topple or fall over.

Ensure there is an air gap around the machine to allow the refrigeration circuit to

function correctly.

3. It is advisable that the water and electricity supply are within two meters of the

WL 1000 GF and that the water isolation valve and power supply are accessible.

The WL 1000 GF should not be installed using an extension lead. The water sup-

ply should be from a potable source.

4. Open the top cover by removing the screws at the rear and lift the top cover off

from the rear.

5. Remove the lower front panel. The lower front panel is secured in place by two

locking screws on the left and right side of the panel and two locking clips under

the front lower panel.

6. Inspect the water connection and the electrical connections in case they have

become loose in transit.

7. Connect the water supply. All water sources should be potable. Allow the wa-

ter supply to run clear of any sediment before connecting to the WL 1000 GF. The

minimum pressure for the WL 1000 GF to function correctly is 22.5 PSI (1.5 bar).

The ideal pressure is 45 PSI. The maximum pressure is 60 PSI.

8. Check the electrical wall socket (polarity) and then make the electrical connec-

tion to the WL 1000 GF by plugging the power lead in to the socket on the rear of

the WL 1000 GF. Then connect to the electrical feed wall power outlet and turn on

the power supply to the WL 1000 GF.

9. The WL 1000 GF will start to automatically fill with water (please note carbon

filters should be pre-flushed before commissioning the WL 1000 GF so that exces-

sive carbon fines do not get into the WL 1000 GF RO membrane, tanks and sole-

noids). Back flush the RO membrane to waste for 10 litres to clean the membrane.

After back flushing the RO membrane and the WL 1000 GF stops filling, flush 10

litres of water through the WL 1000 GF by depressing the cold, ambient and hot

buttons. Turn on the green heater and compressor switches (rear) and the WL

1000 GF will start to heat and cool.

10. The water temperature of the WL 1000 GF is factory set at 5°C for still cold wa-

ter and 85°C for hot water. The cold water temperature can be adjusted – the hot

water is non-adjustable.

11. Carry out a visual inspection for any water leaks.

12. Replace any covers and now test the water for taste. Any hint of plastic taste in

the water means the WL 1000 GF needs to be flushed with an additional 10 litres

of water.

13. The WL 1000 GF should be sanitised at installation (see instructions).

14. The WL 1000 GF must not be installed in direct sunlight, adjacent to a heat

source, or in an ambient room temperature above 30°C or below 5°C.

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