Water Specialist WS2H Manuel utilisateur

Water Specialist

WS2H and WS3 Control Valve

Manual

HYDROCARBONS SUCH AS VASELINE®, PETROLEUM JELLY, KEROSENE, BENZENE,

GASOLINE, ETC., WILL DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC

COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS

TO LEAK. DO NOT USE CLACK CONTROL VALVE PRODUCT(S) ON WATER SUPPLIES

THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.

Page 2 WS2H and WS3 Manual

WS2H and WS3 Manual Page 3

General Specications and Pre-Installation Checklist .................................................... 4

Wiring for custom Power Adapter .................................................................................... 5

Custom Meter Wiring ....................................................................................................... 5

Main PC Board................................................................................................................. 6

Typical System Examples................................................................................................. 7

Button Function and Programming Key Sequence.......................................................... 9

Programming Quick Reference ...................................................................................... 10

Typical User Screens...................................................................................................... 12

Setting Time of Day and Date ........................................................................................ 14

Notications ................................................................................................................... 14

Errors.............................................................................................................................. 14

Main Menu...................................................................................................................... 15

System Setup Screens................................................................................................... 16

Cycle Setup Screens...................................................................................................... 21

Expansion Setup Screens .............................................................................................. 23

Installer Setup Screens .................................................................................................. 26

Diagnostic Screens ........................................................................................................ 28

Valve History................................................................................................................... 31

Custom Motorized Drive Timing..................................................................................... 32

Modbus Information ....................................................................................................... 33

Installation ...................................................................................................................... 34

Installation Summary...................................................................................................... 37

Cycle Positions / Flow Diagrams.................................................................................... 38

Front Cover and Drive Assembly.................................................................................... 41

WS2H Drive Cap Assembly, Downow Piston, Regenerant Piston,

Spacer Stack Assembly, Drive Back Plate, Main Body and Meter ................................ 42

WS3 Drive Cap Assembly, Downow Piston, Regenerant Piston,

Spacer Stack Assembly, Drive Back Plate and Main Body............................................ 43

WS2H and WS3 Brine Valve Body and Injector Components ....................................... 44

Standard Injector Graphs............................................................................................... 45

V3064 WS2H/2QC 4 INCH BASE ASY........................................................................... 47

V3055 WS2H/2QC 6 INCH FLANGE BASE ASY............................................................ 47

WS2H/2QC SIDE MOUNT BASE ASSEMBLY................................................................ 47

V3260BSPT-02 WS2H/2QC SIDE MOUNT BASE BSPT ASSEMBLY ............................ 47

Drain Line Flow Controls ................................................................................................ 48

M X F STAINLESS STEEL, 0.7 – 150 GPM..................................................................... 49

M X F STAINLESS STEEL, 9 – 225 GPM........................................................................ 50

Drain Line Flow Control Washers ................................................................................... 51

WS2H/ WS3 Trouble Shooting Guide............................................................................. 52

TABLE OF CONTENTS

Page 4 WS2H and WS3 Manual

GENERAL SPECIFICATIONS AND PRE-INSTALLATION CHECKLIST

TABLE 1

Minimum/Maximum Operating Pressures 20 psi (138 kPa) -125 psi (862 kPa)

Minimum/Maximum Operating

Temperatures 40°F (4°C) – 110°F (43°C)

Power Adapter:

Supply Voltage

Supply Frequency

Output Voltage

Output Current

U.S. and International

120/230V AC

50/60 Hz

24V DC (see Table 2)

800 mA

No user serviceable parts are on the PC board, the motor, or the Power adapter. The means of disconnection from

the main power supply is by unplugging the Power adapter from the wall.

Service ow rate WS2H Valve: 125 gpm (473 lpm, 28.4 m3/h) @ 15 psig (103 kPa) drop

WS3 Valve: 250 gpm (946 lpm, 56.8 m3/h) @ 15 psig (103 kPa) drop

Backwash ow rate WS2H Valve: 125 gpm (473 lpm, 28.4 m3/h) @ 25 psig (172 kPa) drop

WS3 Valve: 220 gpm (833 lpm, 50.0 m3/h) @ 25 psig (172 kPa) drop

CV Service WS2H Valve: 32.3

WS3 Valve: 64.6

CV Backwash WS2H Valve: 25.0

WS3 Valve: 44.0

Meter:

Accuracy

Flow Range

WS2H Valve:

Internal Meter

+ 5 %

1.5 – 125 gpm

(5.7 – 473 lpm)

WS3 Valve: Optional External Meter

+ 5 %

3.5 – 350 gpm (13.3 – 1325 lpm)

Regenerant Rell Rate WS2H and WS3 Valves: Variable - Shipped from Factory with 2.2 gpm

(8.33 lpm)

Injectors WS2H & WS3 Valves: See Injector Graphs V3010-2A through 2H

Brine Line Adapters Included 1” Male NPT Elbow & ¾” x 1” Solvent Weld Elbow

Inlet, Outlet and Drain Line Openings WS2H Valve: 2” Female NPT or BSPT

WS3 Valve: 3” Female NPT or BSPT, No Groove Lock

*Distributor Tube Sizing:

WS2H Valve

WS3 Valve

Female NPT Inlet & Outlet Female BSPT Inlet & Outlet

2.375” OD (2.0” NPS)

3.5” OD (3” NPS)

+2.25” -

+2.5”

+2.5” – 2.75”

63 mm OD

90 mm OD

+57 mm - +64

+64 mm - + 70

Tank Connection:

WS2H Valve

WS3 Valve

4”-8UN, 6” Flange, Side Mount (2” Female NPT or BSPT)

6” Flange or Side Mount (3” Female NPT or BSPT)

Shipping Weight WS2H Valve with Meter: 50 lbs. (22.7 kg)

WS3 Valve: 57 lbs. (25.9 kg) Meter Sold Separately

PC Board Memory Nonvolatile EEPROM (electrically erasable programmable read only

memory)

Compatible with the following typical

concentrations of regenerants/chemicals

Sodium chloride, potassium chloride, potassium permanganate,

sodium bisulte, chlorine and chloramines

*Height is based off the top of tank. Installer to verify proper engagement and allowance for tank expansion

WS2H and WS3 Manual Page 5

1) Terminate end with a Molex series 2695 housing, part num-

ber 22-01-3037 and (3) Molex series 41572 (or 40445) pins,

part number 08-65-0805 (or 97-00-44).

2) Auxilliary meter must be able to operate on 5VDC

Pin 1 = +5VDC

Pin 2 (Center) = Signal

Pin 3 = Ground

3) Acceptable pulse input is .1 – 999 pulses/gallon, or

.4 –519 pulses / liter.

WIRING FOR CUSTOM POWER ADAPTER

1. Cable should be one unshielded pair of 22AWG, UV resistant

UL2464 compliant wire.

2. Connector details:

a. Terminate end with one Hirose black housing,

P/N DF3-4S-2C and four Hirose pins, P/N DF3-22SC.

b. Pin 1 = Ground from power supply (Black)

Pin 2 = Jumper to Pin 3

Pin 3 = Jumper to Pin 2

Pin 4 = +24V DC from power supply (White)

CUSTOM METER WIRING

Molex

Housing

Pin 1

Black wire

Page 6 WS2H and WS3 Manual

MAIN PC BOARD

Power Supply

Flow Meter

POD Display

Connection

AUX Input

COMM OUT

Drive Motor USB Port

Battery

Programming Port

Expansion port 1

Item Board label Description

1 POWER Connect to proper power supply

2 FLOW Input for the unit’s ow meter

3 REGEN Motor circuit used to power the main drive of the unit during regeneration

4 AUX DRIVE 2nd Drive circuit for factory motorized isolating valve (MAV or NoHBP)

5 BYPASS Drive circuit for factory motorized isolating valve (MAV or NoHBP)

6 AUX IN Connect to external dry contacts to control functionality based on the unit’s settings

**Wiring units inputs in parallel requires matching each units polarity**

7 DISPLAY Connection for POD display

8 USB USB connection for future use. Must use adapter cable to convert from micro-USB

connection to USB female adapter

9 COMM IN/MODBUS RJ45 communication port for communication to Master or previous Slave. Must

use straight through RJ45 cable with T-568B wiring for communication to Master or

previous Slave.

If setup as Master, can be used for Modbus communication with proper cable wiring

and RS485 communication adapter.

10 COMM OUT RJ45 communication port for communication to Slave units. Must use straight through

RJ45 cable with T-568B wiring for communication to Slave.

11 BAT1 CR2032 battery for keeping clock powered during power loss

12 EXP1 Connection for the optional expansion boards

13 EXP2 Connection for the optional expansion boards

14 DATA Factory use only

AUX Drive Motor Bypass Motor Expansion port 2

COMM IN

812 13

WS2H and WS3 Manual Page 7

TYPICAL SYSTEM EXAMPLES

Twin Tank System, Simple Alternator (Sharing a MAV)

System consists of 2 power heads, 1 communication cable and 1 MAV

Electrical Connections:

• The MAV’s motor wire is connected to the 2-pin connector labeled BYPASS on Unit 2 (Unit B) PC board

• Using a standard straight through RJ45 cable (T-568B wiring), connect the “COMM OUT” of the MASTER control to

the “COMM IN” of the SLAVE control (See Page 6 for connector locations)

• If a single external meter is used, it should be connected to the 3-pin connector on Unit 2 (Unit B) labeled FLOW.

NOTE: When using a single external meter, “SYSTEM PULSES” and the proper pulse rate must be selected in the

programming section.

Plumbing Connections:

• To regenerate with raw/untreated water, the outlet of each unit is piped to the MAV. Port A will be piped to the Master

(Unit A) , Port B to the slave (Unit B), and Port C to the common supply outlet.

• To regenerate with soft/treated water, the inlet of each unit is piped to the MAV. Port A will be piped to the Master

(Unit A), Port B to the slave (Unit B) and Port C to the common supply outlet.

Alternator systems with a single MAV

or meter will connect to the B unit

If the piston rod is not visible, the

current path of ow is between the

“A” and “C” ports.

Port A Port B

Port C

Master (Unit A) Slave (Unit B)

Page 8 WS2H and WS3 Manual

TYPICAL SYSTEM EXAMPLES (CONTINUED)

Multi-tank System, 3 Unit shown

System consists of 3 power heads, 2 communication cables and 3 No Hard Water Bypass (Isolation) valves

Electrical Connections:

• Each unit’s isolation valve motor wire is connected to the 2-pin connector labeled BYPASS on each unit’s PC board.

• Using two standard straight through RJ45 cables (T-568B wiring), connect the “COMM OUT” of the MASTER control

to the “COMM IN” of SLAVE 1 and the “COMM OUT” of SLAVE 1 to the “COMM IN” of SLAVE 2 (See Page 6 for

connector locations)

Plumbing Connections:

• To regenerate with raw/treated water, the isolation valve is piped into the outlet of each unit.

• To regenerate with soft/treated water, the isolation valve is piped into the inlet of each unit.

Visibility of the piston rod indicates

the online status of the unit.

The piston rod drive “In” or not

visible indicates the unit is ofine,

in Standby or Regen.

Master Slave 1 Slave 2

WS2H and WS3 Manual Page 9

BUTTON FUNCTION AND PROGRAMMING KEY SEQUENCE

Programming Key Sequences

Programming Level Buttons

Installer

Main Setup Menu

Diagnostics and

History

Standby LED

• Signals that a unit

is not in service, or

regen

• Flashes to alert status

conditions

- 1 per second

indicates ow had

been detected

while the unit was

ofine

Online LED

• Signals that a unit is

currently in service

Regen LED

• Signals that a unit is

currently in regen

STANDBY ON LINE REGEN

Page 10 WS2H and WS3 Manual

PROGRAMMING QUICK REFERENCE

Recommended System Setup Sequence

1. Connect all wiring and communication cables.

2. Apply power.

3. Select System Setup from the Main Setup Menu.

4. Select the correct language to use in System Setup 1.

5. Select the correct unit of measurement in System Setup 2.

6. Select the correct number of units in System Setup 3.

a. Setting this value assigns master status to that unit

b. The master unit will establish communication with the remaining units and

transfer the remaining settings to them.

7. Step through the remainder of the System Setup screens and set appropriately.

8. Select Installer Setup from the Main Setup Menu and set the installer settings

appropriately.

9. Select Cycle Setup from the Main Setup Menu and set the regenerations cycles

appropriately.

10. If using the relay board, select Expansion Setup from the Main Setup Menu and

set the relays as needed.

WS2 Programming Screen Quick Reference

1. Individual screen descriptions and settings are detailed on the following pages.

2. Some screens have been omitted for clarity.

GRAINS

x1000

Autres manuels pour WS2H

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Water Specialist Unité de contrôle

Water Specialist

Water Specialist WS1CT Manuel utilisateur

Water Specialist

Water Specialist CK Manuel utilisateur

Water Specialist

Water Specialist WS2HF Manuel utilisateur

Water Specialist

Water Specialist WS1TT Manuel utilisateur

Water Specialist

Water Specialist EE Manuel utilisateur

Water Specialist

Water Specialist WS1CC Mode d’emploi

Water Specialist

Water Specialist WS1TC Mode d’emploi

Water Specialist

Water Specialist WS1HR Manuel utilisateur

Manuels Unité de contrôle populaires d'autres marques

Festo

Festo Compact Performance CP-FB6-E Manuel de la liste des pièces

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manuel utilisateur

JS Automation

JS Automation MPC3034A Manuel utilisateur

JAUDT

JAUDT SW GII 6406 Series Guide rapide

Spektrum

Spektrum Air Module System Manuel utilisateur

BOC Edwards

BOC Edwards Q Series Manuel utilisateur

KHADAS

KHADAS BT Magic Manuel utilisateur

Etherma

Etherma eNEXHO-IL Manuel utilisateur

PMFoundations

PMFoundations Attenuverter Manuel utilisateur

GEA

GEA VARIVENT Manuel utilisateur

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manuel utilisateur

Altronix

Altronix LINQ8PD Instructions de montage

Eaton

Eaton Powerware Series Manuel utilisateur

WAGO

WAGO 750-407/040-000 Manuel utilisateur

Sony

Sony CCU-590 Manuel utilisateur

Graco

Graco 25D614 Manuel utilisateur

Task Force Tips

Task Force Tips YE-RF-900 Manuel de programmation

Shini

Shini SPV-U Series Manuel utilisateur