Volkswagen Jetta 2000 Manuel utilisateur

Cooling system components, removing and installing

Coolant fans (V7 and V35), checking

Coolant feed pump (V51), checking

Coolant hoses, connection diagram

Coolant pump, removing and installing

Coolant, draining and filling

Cooling system components, body side

Cooling system components, engine side

Radiator, removing and installing

Thermostat housing, disassembling and assembling

Volkswagen Jetta, Golf, GTI 1999, 2000

2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP

19 Engine-Cooling system (Page GR-19)

Volkswagen Jetta, Golf, GTI 1999, 2000

2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP

Cooling system components, removing and installing (Page 19-1)

Notes:

The cooling system is under pressure when the engine is warm. Release pressure

before making repairs.

The hose connections are fastened with spring band clips and rapid action hose

couplings. Only use spring band clips when making repairs.

The pliers V.A.G 1921 are recommended for assembling the spring band clips.

While installing, lay the hoses somewhat slack while being careful that they do not

come in contact with other components (pay attention to the markings on the

connector and hose).

Test whether the cooling system is seal-tight using the test instrument V.A.G 1274 and the

adapters V.A.G 1274/8 and V.A.G 1274/9.

Cooling system components, body side page 19-2.

Cooling system components, engine side page 19-7.

Thermostat housing, disassembling and assembling page 19-13.

Volkswagen Jetta, Golf, GTI 1999, 2000

2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP

Cooling system components, removing and installing (Page 19-2)

Cooling system components, body side

Main radiator

Auxiliary radiator page 19-5

1 - Radiator

Removing and installing page 19-19

After replacement, refill completely with new coolant

2 - O-Ring

Replace if damaged

3 - Upper coolant hose

Fastened to radiator with rapid action hose coupling

Ensure tight fit

Coolant hoses, connection diagram page 19-11

4 - Air scoop

5 - 10 Nm

6 - Coolant fan (V7)

Volkswagen Jetta, Golf, GTI 1999, 2000

2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP

Cooling system components, removing and installing (Page 19-3)

7 - Fan bracket

8 - Retaining clamp

Check for tight fit

9 - Connector

10 - Coolant fan (V35)

11 - Bracket

For fan connector

12 - Lower coolant hose

Fastened to radiator with rapid action hose coupling

Ensure tight fit

Coolant hoses, connection diagram page 19-11

13 - O-Ring

Replace

Volkswagen Jetta, Golf, GTI 1999, 2000

2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP

Cooling system components, removing and installing (Page 19-4)

14 - Thermo switch (F18), 35 Nm

For electric fan

Switching temperatures, 1st stage:

On: 92-97 C

Off: 84-91 C

Switching temperatures, 2nd stage:

On: 99-105 C

Off: 91-98 C

15 - Bracket

For radiator

Observe install position

16 - 15 Nm

Volkswagen Jetta, Golf, GTI 1999, 2000

2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP

Cooling system components, removing and installing (Page 19-5)

Auxiliary radiator

1 - 10 Nm

2 - Retaining frame

For auxiliary radiator

3 - Spacer sleeve

4 - Rubber disk

5 - Lower bolt, 10 Nm

6 - Air scoop

Clip into retaining frame

7 - Auxiliary radiator

For vehicles in hot climates

Removing and installing page 19-19

After replacement, refill completely with fresh coolant

8 - 5 Nm

Volkswagen Jetta, Golf, GTI 1999, 2000

2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP

Cooling system components, removing and installing (Page 19-6)

9 - To Y-branch of upper coolant hose

Coolant hoses, connection diagram page 19-11

10 - To Y-branch of lower coolant hose

Coolant hoses, connection diagram page 19-11

11 - Bracket

For auxiliary radiator

Volkswagen Jetta, Golf, GTI 1999, 2000

2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP

Cooling system components, removing and installing (Page 19-7)

Cooling system components, engine side

1 - Pressure cap

Check with V.A.G 1274 test instrument and V.A.G 1274/9 adapter

Test pressure 1.4-1.6 bar

2 - O-Ring

Replace if damaged

3 - Coolant recovery bottle

Check for leaks in cooling system using V.A.G 1274 test instrument and

V.A.G1274/8 adapter

4 - 10 Nm

5 - Upper coolant pipe

Clipped into the bulkhead

Coolant hoses, connection diagram page 19-11

Volkswagen Jetta, Golf, GTI 1999, 2000

2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP

Cooling system components, removing and installing (Page 19-8)

6 - To heat exchanger

Coolant hoses, connection diagram page 19-11

7 - Throttle valve control unit (J338)

Heated by coolant

8 - To upper coolant hose

Coolant hoses, connection diagram page 19-11

9 - To upper radiator

Coolant hoses, connection diagram page 19-11

10 - Gasket

Replace

11 - To lower radiator

Coolant hoses, connection diagram page 19-11

Volkswagen Jetta, Golf, GTI 1999, 2000

2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AFP

Cooling system components, removing and installing (Page 19-9)

12 - Thermostat housing

Disassembling and assembling page 19-13

13 - Coolant feed pump (V51)

Check page 19-24

14 - From heat exchanger

Coolant hoses, connection diagram page 19-11

15 - 25 Nm

16 - Oil cooler

Coat contact surfaces outside of sealing ring with AMV 188 001 02

Ensure free movement among surrounding components

See Note page 17-1

17 - Screw plug

18 - Coolant pipe

Coolant hoses, connection diagram page 19-11

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