Viessmann PS10 Guide rapide

Installation and service instructions

for contractors

VIESMANN

Solar-Divicon and solar pump assembly

5838732 GB 2/2019 Please keep safe.

Please follow these safety instructions closely to

prevent accidents and material losses.

Safety instructions explained

Danger

This symbol warns against the risk of injury.

!Please note

This symbol warns against the risk of material

losses and environmental pollution.

Note

Details identified by the word "Note" contain additional

information.

Target group

These instructions are exclusively intended for quali-

fied contractors.

■Work on electrical equipment may only be carried

out by a qualified electrician.

■The system must be commissioned by the system

installer or a qualified person authorised by the

installer.

Regulations to be observed

■National installation regulations

■Statutory regulations for the prevention of accidents

■Statutory regulations for environmental protection

■Codes of practice of the relevant trade associations

■Relevant country-specific safety regulations

Working on the system

■Isolate the system from the power supply (e.g. by

removing the separate fuse or by means of a mains

isolator) and check that it is no longer live.

■Safeguard the system against reconnection.

!Please note

Electronic assemblies can be damaged by elec-

trostatic discharge.

Prior to commencing any work, touch earthed

objects such as heating or water pipes to dis-

charge static loads.

Danger

Hot surfaces can cause burns.

■Before maintenance and service work, switch

OFF the appliance and let it cool down.

■Never touch the hot surfaces of uninsulated

pipes and fittings.

Danger

Floors that are wet, damp or wetted with glycol

based liquids can cause injury due to slipping

and falling.

■Keep the floor clean and dry during installation

and maintenance work.

■Wear non-slip shoes.

Danger

Broken-off fragments of insulation material can

cause death by suffocation if inhaled or swal-

lowed.

■Do not let children play in the installation

room.

■Keep the installation room clean after installa-

tion and maintenance work.

Repair work

!Please note

Repairing components that fulfil a safety func-

tion can compromise the safe operation of the

system.

Replace faulty components only with genuine

Viessmann spare parts.

Safety instructions

5838732

Auxiliary components, spare and wearing parts

!Please note

Spare and wearing parts that have not been tes-

ted together with the system can compromise its

function. Installing non-authorised components

and making non-approved modifications or con-

versions can compromise safety and may inva-

lidate our warranty.

For replacements, use only original spare parts

supplied or approved by Viessmann.

Safety instructions

Safety instructions (cont.)

5838732

1. Information Disposal of packaging ............................................................................ 5

Symbols ................................................................................................. 5

Product information ................................................................................ 5

■Versions .............................................................................................. 5

■Components ....................................................................................... 6

2. Preparing for installation Installation information ........................................................................... 10

■Dimensions ......................................................................................... 10

■Installing the locking ring fittings ......................................................... 10

Clearances ............................................................................................. 10

3. Installation sequence Installing the Solar-Divicon .................................................................... 11

■Electrical connections ......................................................................... 13

Installing the solar pump assembly ........................................................ 14

■Flushing and filling the solar thermal system ...................................... 14

■Electrical connections ......................................................................... 15

High limit safety cut-out (accessories) ................................................... 15

Replacing the circulation pump .............................................................. 15

■Pump curves ....................................................................................... 16

■LED on the HE circulation pump ........................................................ 17

4. Parts lists Ordering parts ........................................................................................ 19

Parts list for Solar-Divicon, type PS10 ................................................... 20

Parts list for Solar-Divicon, type PS10, with SDIO/SM1A electronics

module ................................................................................................... 22

Parts list for Solar-Divicon, type PS10, with Vitosolic 100, type SD1 .... 24

Parts for solar pump assembly, type P10 .............................................. 26

Parts list for Solar-Divicon, type PS20 ................................................... 28

Parts list for pump assembly, type P20 .................................................. 30

5. Specification ................................................................................................................ 32

6. Appendix Final decommissioning and disposal ..................................................... 33

7. Keyword index ................................................................................................................ 34

Index

5838732

Please dispose of packaging waste in line with statu-

tory regulations.

Symbols

Symbol Meaning

Reference to other document containing

further information

Step in a diagram:

The numbers correspond to the order in

which the steps are carried out.

Warning of material losses and environ-

mental pollution

Live electrical area

Pay particular attention.

■Component must audibly click into place.

■Acoustic signal

■Fit new component.

■In conjunction with a tool: Clean the sur-

face.

Dispose of component correctly.

Dispose of component at a suitable collec-

tion point. Do not dispose of component in

domestic waste.

Product information

Versions

Solar control unit Circulation pump

Without Vitosolic 100,

type SD1

SDIO/SM1A elec-

tronics module

Multi stage Highly efficient,

with PWM control

Solar-Divicon

PS10 x x x x x

PS20 x — — — x

Information

Disposal of packaging

5838732

Information

Solar control unit Circulation pump

Without Vitosolic 100,

type SD1

SDIO/SM1A elec-

tronics module

Multi stage Highly efficient,

with PWM control

Solar pump assembly

P10 x — — x x

P20 x — — — x

Components

■Pre-assembled and sealed valve and safety assem-

bly

■Flow rate indicator (see page 8) for checking the

solar thermal system during commissioning and

operation

■Ball valve with integrated check valve in flow and

return lines

■Drain & fill valve

■Air separator (see page 9)

■Shut-off valve (adjusting screw above the flow rate

indicator, see page 8)

■Solar control unit, subject to version

Information

Product information (cont.)

5838732

Information

FL RT

Fig. 1

ASolar-Divicon

BSolar pump assembly

CThermometer

DSafety assembly

ECirculation pump

FShut-off valves

GNon-return valves

HShut-off valve

KDrain valve

LFlow indicator

MAir separator

NFill valve

OExpansion vessel connection

RT Return

FL Flow

Information

Product information (cont.)

5838732

Information

Function of the shut-off and non-return valves

Left Flow line

Right: Return line

Operating position

Vertical position

45° 90°

Filling/flushing

FL ball valve rotated clockwise by 45°

RT ball valve rotated clockwise by 90°

45° 45°

Drain outlet

Rotated clockwise by 45°

90° 90°

Closed

Rotated clockwise by 90°

Shut-off valve and flow rate indicator

1 2

Fig. 2

AShut-off valve (adjusting screw)

1 Flushing

2 Draining

3 Flow rate regulation

4 Operating position (depicted in the diagram)

BFlow indicator

Checking the flow rate at the top edge of the float

l/min

Fig. 3

Information

Product information (cont.)

5838732

Information

Air separator

Fig. 4

AAir vent valve

BHose connection

Information

Product information (cont.)

5838732

Information

Dimensions

Solar-Divicon

250

346

186

415

490

505

75 100

Fig. 5

Solar pump assembly

150

174

415

490

186

Fig. 6

Installing the locking ring fittings

■All pipes must be cut at right angles and deburred.

■Insert support sleeves into pipework.

■Push the union nut and the locking ring onto the

pipes and lightly lubricate the threads with oil.

■Push the pipe into the locking ring fitting as far as it

will go.

■Initially tighten union nut by hand, then tighten with

an open-ended spanner by a further ¾ revolution.

■Never fit annealed copper pipes onto the locking ring

fittings.

Clearances

Solar pump assembly to the right of the Solar-Divi-

con

Solar pump assembly to the left of the Solar-Divi-

con

PS10

PS20

P10

P20

300

900

200

PS10

PS20

P10

P20

900

200 300

Preparing for installation

Installation information

5838732

Installation

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