Velleman AER Domus Guide d'installation

POWER SAVER / TIMER

K8075

ILLUSTRATED ASSEMBLY MANUAL H8075IP-1

Total solder points: 202

Difficulty level: beginner 12345 advanced

Turnsoffyourequipmentafterapresettime,it

helpsyousavemoneyanditincreasessafety

Assembly hints

The power saver turns off your equipment after a preset time. It helps you save money and it increases safety.

FEATURES:

 Single button operation with LED mode indicator

 continuous : 24h turn-off timer

 slow flashing : 4h or 8h turn-off timer

 fast flashing : 1h or 2h turn-off timer

 dim : idle

 Choose short or long-running timers (one-time jumper setting)

 10A suppressed relay output

 Easy to add to existing equipment

Applications: automatically turn off heating, cooling, lighting, entertainment systems, fans, pumps, sprin-

klers, etc...

SPECIFICATIONS:

 Available timers: 1h / 2h / 4h / 8h / 24h

 Relay output: 10A / 240VAC max

 Power supply: 100 - 240VAC

 Dimensions: 65 x 50 x 26mm

Assembly hints

1. Assembly (Skipping this can lead to troubles ! )

Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.

1.1 Make sure you have the right tools:

• A good quality soldering iron (25-40W) with a small tip.

• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and will

protect the tip, and enables you to make goodconnections. When solder rolls off the tip,it needs cleaning.

• Thin raisin-core solder. Do not use any flux or grease.

• A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they

cannot fly towards the eyes.

• Needle nose pliers, for bending leads, or to hold components in place.

• Small blade and Phillips screwdrivers. A basic range is fine.

For some projects, a basic multi-meter is required, or might be handy

1.2 Assembly Hints :

⇒ Make sure the skill level matches your experience, to avoid disappointments.

⇒ Follow the instructions carefully. Read and understand the entire step before you perform each operation.

⇒ Perform the assembly in the correct order as stated in this manual

⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.

⇒ Values on the circuit diagram are subject to changes.

⇒ Values in this assembly guide are correct*

⇒ Use the check-boxes to mark your progress.

⇒ Please read the included information on safety and customer service

* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.

Assembly hints

1.3 Soldering Hints :

1- Mount the component against the PCB surface and carefully solder the leads

2- Make sure the solder joints are cone-shaped and shiny

3- Trim excess leads as close as possible to the solder joint

REMOVE THEM FROM THE TAPE ONE AT A TIME !

AXIAL COMPONENTS ARE TAPED IN THE

CORRECT MOUNTING SEQUENCE !

You will find the color code for the resistances on our website:

http://www.velleman.be/common/service.aspx

ZD...

CATHODE

D...

CATHODE

 R1 : 330K (3 - 3 - 4 - B - 9)

 R2 : 330K (3 - 3 - 4 - B - 9)

 R3 : 220 (2 - 2 - 1 - B - 9)

 R4 : 47K (7 - 7 - 3 - B)

 R5 : 1K (1 - 0 - 2 - B)

 R6 : 1K (1 - 0 - 2 - B)

 R7 : 10K (1 - 0 - 3 - B)

 R8 : 10K (1 - 0 - 3 - B)

 R9 : 10K (1 - 0 - 3 - B)

 R10 : 2K2 (2 - 2 - 2 - B)

 R11 : 6K8 (6 - 8 - 2 - B)

 R12 : 3K9 (3 - 9 - 2 - B)

5. Resistors

 IC1 : 8p

6. IC socket. Watch the

position of the notch!

Construction

 D1 : 1N4148

1. Diodes. Watch the polarity ! 4. Metal film resistors (1%)

R...

 ZD1 : 5V1/0.5W

 ZD2 : 24V/1.3W

2. Zenerdiodes. Watch the

polarity !

 D2 : 1N4007

 D3 : 1N4007

 D4 : 1N4007

 D5 : 1N4007

3. Diodes. Watch the polarity !

D...

CATHODE

R...

 C1 : 100nF (104)

 C2 : 100nF (104)

7. Capacitors.

c...

Construction

 SK6 : 4p

9. Board to wire connector

 JP1 : 2p

10. Pin header

Choose timer :

Mounted : 2h / 8h

Not mounted : 1h / 4h

11. Shunt

 VDR1: VDR300

13. VDR

 L

 N



12. PCB terminals

 T1 : BC547B

 T2 : BC547B

8. Transistors

AC power out

AC power in

 C3 : 100µF / 35V



C4 : 100µF / 35V

14. Electrolytic capacitors

Watch the polarity!

C...

Construction

Choose operation voltage :

230V :

 C5 : 0,47µF / 630V

115V :

 C5 : 0,68µF / 400V

15. Capacitor

 RY1 : VR10V241C

(24DC - 10A - 1contact)

16. Relays

 IC1 : VK8075

(programmed PIC10F200-I/PG)

17. IC. Watch the position of the notch!

 CHECK THOROUGHLY ALL THE COMPONENTS FOR MISS

MOUNTING, INCLUDING SOLDERING ERRORS.

 PUT AN EXTRA THICK LAYER OF SOLDER

ON THESE PCB TRACKS TO IMPROVE THEIR

CURRENT HANDLING CAPACITIES.

Fig. 1.0

 Cut off a piece of shrinkable tube with a lenght equal to 2,5cm.

 Slide the shrinkable tube over the wires of the female 'board to wire'-connector (fig. 2.0)

 Solder the 4-pole female 'board to wire' connector to the push button using the figure

below to check the accuracy of the connections (see figure 3.0)

 Attention: Always make sure to slide down the shrinking tube far enough from the soldering points!

 Slide the shrinkable tube over the soldered joints and heat them using a hair dryer or, better still, using a

paint stripper.

18. Wiring the push button

(Orange)

(Red)

(Yellow)

(Brown) Leen d :

LED -

LED +

Push button

Wiring the push button

Fig. 2.0

(Yellow)

(Orange)

(Brown) 2

(Red)

Fig. 3.0

Wiring the push button

 In case you want to use a different push button, make sure it is rated for the AC-voltage.

 If you do not use the included push button, you can mount a 3mm LED on the PCB.

COLOR= 2...5

LD...

CATHODE

Watch the polarity !

 Do not use both simultaneously

(LED & included push button)

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