Vaillant EcoTEC plus SERIES Manuel utilisateur

For the operator

Operating instructions

ecoTEC plus

Gas-fired wall-hung high-efficiency boiler

GB, IE

Operating instructions

Publisher/manufacturer

Vaillant GmbH

Berghauser Str. 40 D-42859 Remscheid

Telefon 021 91 18‑0 Telefax 021 91 18‑28 10

[email protected] www.vaillant.de

Contents

2Operating instructions ecoTEC plus 0020200872_00

Contents

1 Safety ............................................ 3

1.1 Action-related warnings ................. 3

1.2 Intended use .................................. 3

1.3 General safety information............. 4

2 Notes on the documentation ...... 7

2.1 Observing other applicable

documents ..................................... 7

2.2 Storing documents......................... 7

2.3 Applicability of the instructions....... 7

3 Product description..................... 7

3.1 Serial number ................................ 7

3.2 Information on the identification

plate ............................................... 7

3.3 CE label ......................................... 8

3.4 Design of the product..................... 8

3.5 Operator control panel ................... 8

3.6 Operating concept ......................... 9

3.7 Basic display................................ 10

3.8 Operating levels........................... 10

3.9 Menu display................................ 10

4 Operation.................................... 10

4.1 Opening the isolator devices ....... 10

4.2 Opening and closing the front

flap ............................................... 10

4.3 Switching on the product ............. 11

4.4 Setting the language.................... 11

4.5 Setting the hot water

temperature ................................. 11

4.6 Setting the heating flow

temperature ................................. 11

4.7 Switching off heating mode

(Summer mode)........................... 11

4.8 Protecting the heating

installation against frost ............... 12

5 Detecting and rectifying

faults ........................................... 12

6 Calling up (Live Monitor)

status codes............................... 12

7 Care and maintenance .............. 12

7.1 Maintenance ................................ 12

7.2 Caring for the product .................. 13

7.3 Checking the condensate drain

pipework and tundish................... 13

7.4 Reading maintenance

messages .................................... 13

8 Decommissioning...................... 13

8.1 Temporarily decommissioning

the product................................... 13

8.2 Permanently decommissioning

the product................................... 13

9 Recycling and disposal............. 13

10 Guarantee and customer

service ........................................ 14

10.1 Guarantee.................................... 14

10.2 Customer service......................... 14

Appendix ............................................... 15

A Operator level –overview ......... 15

B Troubleshooting ........................ 15

Safety 1

0020200872_00 ecoTEC plus Operating instructions 3

1 Safety

1.1 Action-related warnings

Classification of action-re-

lated warnings

The action-related warnings

are classified in accordance

with the severity of the pos-

sible danger using the following

warning signs and signal words:

Warning symbols and signal

words

Danger!

Imminent danger to life

or risk of severe personal

injury

Danger!

Risk of death from electric

shock

Warning.

Risk of minor personal

injury

Caution.

Risk of material or envir-

onmental damage

1.2 Intended use

There is a risk of injury or death

to the user or others, or of dam-

age to the product and other

property in the event of im-

proper use or use for which it

is not intended.

The product is intended as a

heat generator for closed cent-

ral heating installations and for

hot water generation.

Intended use includes the fol-

lowing:

–observance of the operating

instructions included for the

product and any other system

components

–compliance with all inspection

and maintenance conditions

listed in the instructions.

This product can be used by

children aged from 8 years

and above and persons with

reduced physical, sensory or

mental capabilities or lack of

experience and knowledge if

they have been given supervi-

sion or instruction concerning

use of the product in a safe way

and understand the hazards in-

volved. Children shall not play

with the product. Cleaning and

user maintenance shall not be

made by children without super-

vision. Children must not play

with the product. Cleaning and

user maintenance work must

not be carried out by children

unless they are supervised.

Any other use that is not spe-

cified in these instructions, or

use beyond that specified in this

document shall be considered

improper use. Any direct com-

1 Safety

4Operating instructions ecoTEC plus 0020200872_00

mercial or industrial use is also

deemed to be improper.

Caution.

Improper use of any kind is

prohibited.

1.3 General safety

information

1.3.1 Installation by skilled

tradesmen only

The installation, inspection,

maintenance and repair of the

product, as well as the gas ratio

settings, must only be carried

out by a competent person.

1.3.2 Danger caused by

improper operation

Improper operation may present

a danger to you and others, and

cause material damage.

▶Carefully read the enclosed

instructions and all other ap-

plicable documents, particu-

larly the "Safety" section and

the warnings.

1.3.3 Risk of death due to

blocked or leaking flue

gas routes

What to do if you smell flue gas

in the property:

▶Open all accessible doors

and windows fully to provide

ventilation.

▶Switch off the product.

▶Inform a specialist company.

1.3.4 Risk of death due to

explosive and flammable

materials

▶Do not use or store explosive

or flammable materials (e.g.

petrol, paper, paint) in the in-

stallation room of the product.

1.3.5 Risk of death due to lack

of safety devices

A lack of safety devices (e.g.

expansion relief valve, expan-

sion vessel) can lead to poten-

tially fatal scalding and other

injuries, e.g. due to explosions.

▶Ask a competent person

to explain how the safety

devices work and where they

are located.

1.3.6 Risk of death due

to changes to the

product or the product

environment

▶Never remove, bridge or

block the safety devices.

▶Do not alter the safety

devices in any way.

▶Do not damage or remove

any seals on components.

▶Do not make any changes:

–The product itself

–to the gas, air, water and

electricity supplies

–to the entire flue gas install-

ation

Safety 1

0020200872_00 ecoTEC plus Operating instructions 5

–to the entire condensate

drain system

–to the expansion relief valve

–to the drain lines

–to constructional condi-

tions that may affect the

operational reliability of the

product

1.3.7 Risk of poisoning

caused by insufficient

supply of combustion air

Conditions: Open-flued opera-

tion

▶Ensure that there is a suffi-

cient supply of combustion

air.

1.3.8 Risk of corrosion

damage due to

unsuitable combustion

and room air

Sprays, solvents, chlorinated

cleaning agents, paint, adhes-

ives, ammonia compounds,

dust or similar substances may

lead to corrosion on the product

and in the air/flue pipe.

▶Ensure that the supply of

combustion air is always free

of fluorine, chlorine, sulphur,

dust, etc.

▶Ensure that no chemical sub-

stances are stored at the in-

stallation site.

1.3.9 Cabinet-type casing

Enclosing the product in cab-

inet-type casing requires

compliance with the applicable

design instructions.

▶Do not fit the casing on the

product yourself.

▶If you require cabinet-type

casing for the product, consult

an approved heating special-

ist company.

1.3.10 Risk of material

damage caused by

frost

▶Ensure that the heating in-

stallation always remains in

operation during freezing con-

ditions and that all rooms are

sufficiently heated.

▶If you cannot ensure the op-

eration, have a competent

person drain the heating in-

stallation.

1.3.11 Risk of injury and

material damage due

to maintenance and

repairs carried out

incorrectly or not

carried out at all

▶Never attempt to carry out

maintenance work or repairs

on your product yourself.

▶Faults and damage should

be immediately rectified by a

competent person.

1 Safety

6Operating instructions ecoTEC plus 0020200872_00

▶Adhere to the maintenance

intervals specified.

Notes on the documentation 2

0020200872_00 ecoTEC plus Operating instructions 7

2 Notes on the

documentation

2.1 Observing other applicable

documents

▶You must observe all operating instruc-

tions enclosed with the system compon-

ents.

2.2 Storing documents

▶Keep this manual and all other applic-

able documents safe for future use.

2.3 Applicability of the

instructions

These instructions apply only to:

Product article number

Article

number

Gas Coun-

cil Number

VU 126/6-5 OV

(H-GB) ecoTEC

plus

0010015669 41-044-71

VU 156/6-5 OV

(H-GB) ecoTEC

plus

0010015670 41-044-72

VU 186/6-5 OV

(H-GB) ecoTEC

plus

0010015671 41-044-73

VU 246/6-5 OV

(H-GB) ecoTEC

plus

0010015672 41-044-74

VU 306/6-5 OV

(H-GB) ecoTEC

plus

0010015673 41-044-75

VU 356/6-5 OV

(H-GB) ecoTEC

plus

0010015674 41-044-76

3 Product description

3.1 Serial number

The serial number is located on a plate be-

hind the front flap. The plate is in a plastic

fish plate. You can also display the serial

number in the display.

3.2 Information on the

identification plate

The identification plate is mounted on the

underside of the product in the factory.

The identification plate keeps record of

the country in which the product is to be

installed.

Information

on the identi-

fication plate

Meaning

Barcode with serial number

Serial number For quality control purposes;

3rd and 4th digits = year of

production

For quality control purposes;

5th and 6th digits = week of

production

For identification purposes;

7th to 16th digits = product

article number

For quality control purposes;

17th to 20th digits = place of

manufacture

ecoTEC plus Product description

2H, G20 -

20 mbar

(2 kPa)

Factory setting for type of

gas and gas connection

pressure

Cat. Approved gas category

Condensing

technology

Efficiency class of the boiler

in accordance with EC Dir-

ective 92/42/EEC

Type: Xx3(x) Permissible flue gas connec-

tions

PMS Maximum water pressure in

heating mode

3 Product description

8Operating instructions ecoTEC plus 0020200872_00

Information

on the identi-

fication plate

Meaning

PMW Maximum water pressure in

hot water handling mode

V/Hz Electric connection

W Max. electrical power con-

sumption

IP Level of protection

Heating mode

Pn Nominal heat output range

in heating mode

Pnc Nominal heat output range

in heating mode (condensing

technology)

P Nominal heat output range

in hot water handling mode

Qn Nominal heating load range

in heating mode

Qnw Nominal heating load range

in hot water handling mode

Tmax. Max. flow temperature

NOx NOx class for the product

Code (DSN) Specific product code

→"CE label" section

Read the instructions.

→"Recycling and disposal"

section

GC no. Gas council number

3.3 CE label

The CE label shows that the products

comply with the basic requirements of the

applicable directives as stated on the iden-

tification plate.

The declaration of conformity can be

viewed at the manufacturer's site.

3.4 Design of the product

1 Control elements 2 Plate with serial

number on the

rear

3 Front flap

3.5 Operator control panel

1 Current heating

flow temperat-

ure, operating

mode, fault code

or additional in-

formation

2 Current as-

signment of

the right-hand

selection button

3 Left- and right-

hand selection

buttons

Product description 3

0020200872_00 ecoTEC plus Operating instructions 9

4and but-

ton

5 Fault clearance

key

6 Maximum output

operation (for

chimney sweeps

only)

7 Access to the

menu for addi-

tional information

8 Current assign-

ment of the left-

hand selection

button

9 Active operating

status

3.5.1 Displayed symbols

Sym-

bol

Meaning Explanation

Burner operating

correctly

Burner on

Current burner

modulation rate

Heating mode

active

–Permanently

on: Heating

mode heat

requirement

–Flashing:

Burner on in

heating mode

Maintenance re-

quired

Information on

the maintenance

message in the

"Live Monitor"

Summer mode

active

Heating mode is

switched off

Burner anti-cyc-

ling time is active

To avoid the

need for frequent

switching on and

off (increases the

product's working

life).

F. X X

Fault in the

product

Fault in the

product. Appears

instead of the

basic display.

3.6 Operating concept

Op-

erator

control

element

Meaning

–Cancelling the activation of an

operating mode

–Cancelling a change to a set

value

–Going one selection level

higher

–Setting the heating flow tem-

perature

–Reading the system pressure

–Activating the comfort mode

–Activating the operating mode

–Confirm setting

–Going one selection level lower

at the

same

time

Displaying the current product

status

or –Reducing or increasing the set

value

The selection buttons have a soft key func-

tion, i.e. their function can change.

If, for example, you press the left-hand

selection button in the basic display,

the current function switches from (hot

water temperature) to Back.

Adjustable values flash in the display.

You must always confirm a change to a

value. Only then is the new setting saved.

The display lights up when you switch the

product on or press a button.

If you do not press any button within one

minute, the display lighting goes out.

4 Operation

10 Operating instructions ecoTEC plus 0020200872_00

3.7 Basic display

The basic display shows the current condi-

tion of the product. If you press a selection

button, the activated function is displayed

in the display.

The functions that are available depend

on whether a controller is connected to the

product.

You can switch back to the basic display

by:

–Pressing to exit the selection levels

–Not pressing any button for longer than

15 minutes.

If there is an error message present, the

basic displays switches to the error mes-

sage.

3.8 Operating levels

The product has two operating levels.

–Operator operating level: This provides

access to the most important informa-

tion and setting options that do not re-

quire any particular prior knowledge.

–Operating level for competent persons

only: This is protected by an access

code.

3.9 Menu display

Live monitor

Information

Reset anti-cycl. time

Back Select

1 Scroll bar

2 Current assign-

ment of the

and buttons.

3 Selection level

list entries

4 Name of the se-

lection level

You can find an overview of the menu

structure in the appendix.

Operator level –overview (→Page 15)

4 Operation

4.1 Opening the isolator devices

1. Ask the competent person who in-

stalled the product to explain to you

where these isolator devices are loc-

ated and how to handle them.

2. Open the gas isolator cock fully.

3. Check that the heating installation flow

and return service valves are open, if

such service valves are installed.

4.2 Opening and closing the front

flap

1. Take hold of the recessed handle in

the front flap.

2. Fold down the front flap.

3. Close the front flap after re-actuating

the control elements.

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