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Pub. OI-85464359744000

TCB-CC163TLE

INSTALLATION MANUAL

MANUEL D’INSTALLATION

INSTALLATIONS-HANDBUCH

MANUALE DI INSTALLAZIONE

MANUAL DE INSTALAÇÃO

MANUAL DE INSTALACIÓN

INSTALLA TIEHANDLEIDING

ΕΓΧΕΙΡΙ∆ΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ

TCB-CC163TLE.book Page 1 Wednesday, May 11, 2005 6:15 PM

Contents

Page

Product Information........................................................................................... 2

Alert Symbols.................................................................................................... 2

Installation Location .......................................................................................... 3

Electrical Requirements .................................................................................... 3

Safety Instructions............................................................................................. 3

General ............................................................................................................. 4

Installation site selection ................................................................................... 4

How to install the ON-OFF controller ................................................................ 4

Overview of the ON-OFF controller ...................................................... 5

Installation procedure ........................................................................... 6

Layout of electrical terminals ................................................................ 7

How to wiring .................................................................................... 8, 9

Connections with external equipment................................................. 10

Dip switch setting ............................................................................................ 11

Zone address setting ...................................................................................... 13

How to perform zone registration .................................................................... 14

ZONE registration table ...................................................................... 15

(a) Zone registration using the wired remote controller (RBC-AMT31E) ...16

(b) Zone registration using the ON-OFF controller (TCB-SC642TLE)..... 17

SC642TLE) ......................................................................................... 18

How to check overlapping of central control address no................................. 19

Test run of the ON-OFF controller................................................................... 19

Product Information

If you have problems or questions concerning your Air Conditioner, you will

need the following information. Model and serial numbers are on the nameplate

on the bottom of the cabinet.

Model No. Serial No. ____________________

Date of purchase ________________________________________________

Dealer’s address ________________________________________________

Phone number ________________

Alert Symbols

The following symbols used in this manual, alert you to potentially

dangerous conditions to users, service personnel or the appliance:

This symbol refers to a hazard or unsafe

practice which can result in severe personal

injury or death.

This symbol refers to a hazard or unsafe

practice which can result in personal injury

or product or property damage.

TCB-CC163TLE

CAUTION

OI-744-02EG

TCB-CC163TLE.book Page 2 Wednesday, May 11, 2005 6:15 PM

Installation Location

• We recommend that this ON-OFF controller be installed properly by

qualified installation technicians in accordance with the Installation

Instructions provided with the ON-OFF controller.

Electrical Requirements

1. All wiring must conform to the local electrical codes. Consult your dealer or a

qualified electrician for details.

2. Wiring must be done by a qualified electrician.

Safety Instructions

• Read this booklet carefully before using this ON-OFF controller. If you

still have any difficulties or problems, consult your dealer for help.

• The air conditioner is designed to give you comfortable room

conditions. Use this only for its intended purpose as described in the

Instruction Manual.

• Do not install this ON-OFF controller where there are fumes or

flammable gases, or in an extremely humid space such as a

greenhouse.

• Do not install the ON-OFF controller where excessively high heat-

generating objects are placed.

To warm up the system, the power mains must

be turned on at least five (5) hours before

operation. Leave the power mains ON unless

you will not be using this appliance for an

extended period.

• Never touch the unit with wet hands.

• Never use or store gasoline or other flammable vapor or liquid near

the air conditioner — it is very dangerous.

• The air conditioner has no ventilator for intaking fresh air from

outdoors. You must open doors or windows frequently when you

use gas or oil heating appliances in the same room, which consume

a lot of oxygen from the air. Otherwise there is a risk of suffocation

in an extreme case.

• Do not turn the air conditioner on and off from the power mains

switch. Use the ON/OFF operation button.

• Do not stick anything into the air outlet of the outdoor unit. This is

dangerous because the fan is rotating at high speed.

• Do not let children play with the air conditioner.

• Do not cool or heat the room too much if babies or invalids are present.

CAUTION

Power ma

CAUTION

OI-744-03EG

TCB-CC163TLE.book Page 3 Wednesday, May 11, 2005 6:15 PM

1. General

This booklet briefly outlines where and how to install the ON-OFF controller.

Please read over the entire set of instructions for the indoor and outdoor units

and make sure all accessory parts listed are with the controller before

beginning.

2. Installation site selection

• Install the ON-OFF controller at a height of between 1 and 1,5 meters above

the floor.

• Do not install the ON-OFF controller in a place where it will be exposed to

direct sunlight or near a window or other place where it will be exposed to

the outside air.

• Be sure to install the ON-OFF controller vertically, such as on a wall.

3. How to install the ON-OFF controller

Give these instructions to the customer after finishing the installation.

Part Name Figure Q’ty Remarks

ON-OFF controller 1

Tapping screw

Truss-head

Phillips

4 ×16 mm 4For securing the ON-OFF

controller

Rawl plug 4 For securing the ON-OFF

controller

Manual 1 For installation

1 For operation

Switch name Label 1

• Do not twist the control wiring together with the power wiring or run

it through the same metal conduit, because this may cause a

malfunction.

• Install the ON-OFF controller away from sources of electrical noise.

• Install a noise filter or take other appropriate action if electrical

noise affects the power supply circuit of the unit.

Do not supply power to the unit or try to operate it until the tubing and

wiring to the outdoor unit is completed.

NOTE

CAUTION

OI-744-04EG

TCB-CC163TLE.book Page 4 Wednesday, May 11, 2005 6:15 PM

Overview of the ON-OFF controller

* In order to mount the ON-OFF controller flush with the wall, an opening

measuring 128 mm ×128 mm is necessary.

116

160

148

6(6)

122

160

148 6

(6)

121

115

128

Electrical component box

Control unit Unit: mm

Mounting plate

(for flush mounting)

5 diameter holes

(for mounting)

Hole for electrical wiring

Rear plate

5.5 diameter holes (for mounting)

Z-view (back side)

Fig. 1

OI-744-05EG

TCB-CC163TLE.book Page 5 Wednesday, May 11, 2005 6:15 PM

Installation procedure

1. Decide how the ON-OFF controller will be mounted: in the normal manner or

flush with the wall.

a) To mount the ON-OFF controller in the normal manner, remove the

mounting plate. Then reattach the four screws to the electrical

component box.

b) To mount the ON-OFF controller flush with the wall, make an opening in

the wall measuring 128 mm ×128 mm. The opening must be at least

85 mm deep as measured from the outside surface of the wall.

2. Remove the rear plate and connect the electrical wiring.

1) Remove the four screws located on both sides of the rear plate.

2) Either the hole in the top of the electrical component box or the hole in

the rear plate may be used to feed the electrical wiring.

3) If the hole on top is used, the rear plate should be turned upside down.

3. Secure the ON-OFF controller in place.

a) If the ON-OFF controller is being mounted in the normal manner, first

attach the rear plate to the wall using the screws and Rawl plugs

provided. Next, place the body of the ON-OFF controller over the rear

plate and secure it in place using four screws.

b) If the ON-OFF controller is being mounted flush with the wall, fit it

through the mounting plate on the wall and secure it in place using the

screws and Rawl plugs provided.

To mount the ON-OFF controller on a wall made of cinder block,

brick, concrete, or a similar material, drill 4.8 mm diameter holes

in the wall and insert Rawl plugs to anchor the mounting screws.

a): Normal mounting

b): Flush mounting

Mounting plate

Electrical

component box

Hole for

electrical wiring

Rear plate

Fig. 2

NOTE

OI-744-06EG

TCB-CC163TLE.book Page 6 Wednesday, May 11, 2005 6:15 PM

Layout of electrical terminals

How to connect electrical wiring

1) Basic wiring

2) Terminals for remote monitoring

Wire connection

• Power supply wire specification: Cable 3-core 1 mm2, in conformance with Design 60245 IEC 57.

N: Power supply ( 50 Hz/60 Hz, 220 – 240 V)

• Power supply wire specification: Cable 3-core, in

conformance with Design 60245 IEC 57.

• Fix the wires with code clamp.

U1/U3: Central control wiring. (Low voltage)

U2/U4:

C3: Auxiliary

C4: Ground for Central control wiring

A1: Input for turning on air conditioners concurrently.

A2: Input for turning off air conditioners concurrently.

A3: Common input for turning air conditioners on or off.

B1: On operation state indicator output.

B2: Alarm indicator output.

B3: Common indicator output.

B3 B2 B1 A3 A2 A1

U1/U3

U2/U4

CN02

B3 B2 B1 A3 A2 A1

U1/U3

U2/U4

CN02

Clamp for electrical wiring

Connector (CN02)

for weekly timer

(optional)

P.C. board

Earth for

power

wiring

Fig. 3

Rear plate

Earth line

Power supply wire

OI-744-07EG

TCB-CC163TLE.book Page 7 Wednesday, May 11, 2005 6:15 PM

How to wiring

How to wire the ON-OFF controller

In order to ensure safety, turn off the air conditioner power before mounting or

removing the ON-OFF controller.

1) Connect the communication wires to the indoor/outdoor unit connecting

wires or central control wiring.

2) Use the following as the control wiring.

Total wire length of less than 1,000 meters: Shield wire 1.25mm2

Total wire length of less than 2,000 meters: Shield wire 2.0mm2

The total wire length is obtained by adding the lengths of the indoor/outdoor

unit control wiring to the lengths of the central control wiring.

3) Do not run the control wiring inside the same electrical wire conduits as the

power cables, connect them using similar wires or allow them to be routed

near other wires.

4) For the communication wires, use control wires that visually identify them as

being different from either the remote controller wires or the power cables.

5) Connect the power cable of the ON-OFF controller to the AC220–240V

power source. (Incorrect wiring will damage the equipment.)

6) Connect the wires in such a way that none of the wires will be connected

incorrectly. (Incorrect wiring will damage the equipment.)

Connect the control wiring of the air conditioners shown which is the

wiring employed when using central control is used.

• The maximum number of air conditioners which can be connected in one

central control system is 64 indoor units and 16 outdoor units (Header

units).

(With VRF system)

• The ON-OFF controller can connect two units (main and sub) to each zone.

Ensure that wiring connections are correct. (Incorrect wiring will

damage the equipment.)

• When connecting to VRF outdoor units, make the connection to the central

control wiring (U3 and U4 terminals).

• When connecting to MMO indoor units, make the connection to the indoor/

outdoor unit connecting wire (U1 and U2 terminals).

• When connecting to a RAV air conditioner, make the connection to the U3

and U4 terminals.

• The “1:1 Model” connection interface is required for the RAV air

conditioner. (except KRT series.)

• A general-purpose unit control interface is required with some air

conditioner models.

CAUTION

1-1 1-31-2 2-1 2-2 2-3 3-1

When connecting a ON-OFF

controller for RAV series

indoor unit (except KRT),

add the "1:1 Model"

connection interface on

indoor unit.

ON-OFF

controller

Refrigerant

system 3 (RAV)

Refrigerant

system 2

(VRF)

Refrigerant

system 1

(VRF)

ON-OFF

controller

When

connecting to

VRF outdoor

units

MMO : Super Modular Multi Indoor Unit model name.

(MMU, MMD, MMC, MML, MMK and MMF)

“VRF” shows S-MMS and S-HRM.

“RAV” shows DI and SDI.

“1:1 Model” connection interface : TCB-PCNT30TLE.

Central control wiring

Indoor/outdoor unit

connecting wire

When connecting to

MMO indoor units

“1:1 Model”

connection interface

Fig. 4

NOTE

OI-744-08EG

TCB-CC163TLE.book Page 8 Wednesday, May 11, 2005 6:15 PM

As shown in the figure below, connect the terminal block (U1/U3, U2/U4) of the

ON-OFF controller with the terminals (U3, U4) of the outdoor unit (Header unit).

• It is also possible to connect to the indoor/outdoor unit connecting wire

terminals (U1, U2) of the indoor or outdoor unit (no matter which refrigerant

system is used).

• Since the terminals do not have polarities, U1/U2 or U3/U4 can be reversed.

• Terminate the connection of the shielded wires for all the central control

wires, and provide single-point grounding.

• Even when connecting the centrally controlled unit to the indoor/outdoor unit

connecting wires, terminate the connection of the shielded wires, and

provide single-point grounding for all the indoor/outdoor unit connecting

wires.

• Leave the final termination open (insulate it).

The fuse will blow to protect the equipment if an AC voltage of 220–240V is

applied by mistake to U1/U3 or U2/U4. If this should happen, first re-connect

the terminals properly, and then connect the communication wire to the U1/U3

and spare terminals. Check the fuse on the indoor/outdoor control board

since this fuse may have blown as well.

Indoor/outdoor unit

connecting wire

VRF Outdoor unit

(Header unit)

Indoor unit

Power supply

Weekly timer

Central control

wiring

Power supply

ON-OFF controller

When connecting to VRF outdoor

units (when connecting to the

central control system wire)

ON-OFF controller

When connecting to MMO

indoor units (when connecting

to the indoor/outdoor unit

connecting wire)

U1 U2 U3 U4

U1 U2

U3 U4

U1 U2 U1 U2

U1 U2

U3 U4

Fig. 5

NOTE

Indoor/outdoor

unit connecting

wire

Outdoor unit (Header unit)

Central control system wire

Indoor unit

Power supply

Weekly timer

AAC

Indoor/outdoor

unit connecting

wire shield

(single-point

grounding)

Power supply

ON-OFF controller

When connecting to multiple

outdoor units (when

connecting to the central

control wiring)

Area A: Ground both ends of the shielded cable used for the indoor/outdoor

unit connection.

Area B: Connect a shielded cable for the central control system wiring.

Area C: Ground only one end of the central control system wiring at its final

termination. (Leave the other end of the wire at its final termination as an

open wire (i.e. insulate it).)

Central control

wiring shield

(single-point

grounding)

ON-OFF controller

When connecting to multiple indoor

units (when connecting to the

indoor/outdoor unit connecting wire)

U1 U2

U3 U4

U1 U2 U1 U2

U1 U2

U3 U4

U1 U2 U3 U4

Fig. 6

OI-744-09EG

TCB-CC163TLE.book Page 9 Wednesday, May 11, 2005 6:15 PM

Connections with external equipment

Designation

Input/

output

item

ON-OFF controller side Equipment side

Input/output

conditions

Terminal

name

Demarcation

terminals

Circuitry

example

Input/output

conditions

Digital

input/output

terminals

Status

output

Operate output

Alarm output “A”

(normally open)

contact without

voltage Static

(relay output)

Allowable contact

voltage, current:

DC 30 V, 0.5 A

Wiring length:

Max. 100

meters

Control

input

All operate input

All stop input “A”

(normally open)

contact with

voltage Pulse

(photocoupler

input) Allowable

contact voltage,

current: DC 24 V,

10 mA

Pulse width:

300 ms or

more Wiring

length: Less

than 100

meters

Digital

input

CPEV

0.9 to 1.2

Operate

Alarm B2

Output common

+24V

COM

All operate (+)

All stop (+)

Input common (–)

CPEV

0.9 to 1.2

OI-744-10EG

TCB-CC163TLE.book Page 10 Wednesday, May 11, 2005 6:15 PM

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