Toro 4530 Manuel utilisateur

FormNo.3370-442RevA

Greensmaster®3320TriFlex™

TractionUnit

ModelNo.04530—SerialNo.311000001andUp

g014597

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia

PublicResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,or

grass-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

Introduction

Thismachineisaride-on,reel-bladelawnmower

intendedtobeusedbyprofessional,hiredoperatorsin

commercialapplications.Itisprimarilydesignedfor

cuttinggrassonwell-maintainedlawnsinparks,golf

courses,sportselds,andoncommercialgrounds.Itis

notdesignedforcuttingbrush,mowinggrassandother

growthalongsidehighways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g014685

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualalsouses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................5

SoundPowerLevel...............................................7

SoundPressureLevel...........................................7

VibrationLevel....................................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................12

1InstallingtheRollBar.......................................13

2InstallingtheSeat.............................................13

3InstallingtheSteeringWheel............................14

4ActivatingandChargingtheBattery..................14

5InstallingtheOptionalOilCooler.....................16

6InstallingtheGrassBasketHooks....................16

7InstallingtheCuttingUnits..............................16

8AddingRearWeight.........................................18

9InstallingEUDecals........................................18

ProductOverview......................................................19

Controls.............................................................19

Specications.....................................................23

Attachments/Accessories...................................23

Operation...................................................................23

ThinkSafetyFirst...............................................23

CheckingtheEngineOil.....................................23

FillingtheFuelTank...........................................24

CheckingtheHydraulicFluidLevel.....................25

CheckingtheReel-to-BedknifeContact...............26

CheckingtheTirePressure.................................26

CheckingtheTorqueoftheWheel

Nuts...............................................................26

Break-inPeriod..................................................26

StartingtheEngine.............................................27

CheckingtheSafetyInterlockSystem..................27

InstallingandRemovingtheCutting

Units..............................................................28

SettingtheReelSpeed.........................................30

PreparingtheMachineforMowing.....................31

TrainingPeriod...................................................31

BeforeMowing..................................................31

Mowing..............................................................31

TransportOperation..........................................33

InspectionandCleanupAfterMowing................33

TowingtheTractionUnit....................................33

Maintenance...............................................................34

RecommendedMaintenanceSchedule(s)................34

DailyMaintenanceChecklist...............................35

Lubrication.............................................................36

GreasingtheMachine.........................................36

EngineMaintenance...............................................36

ServicingtheAirCleaner....................................36

ChangingtheEngineOilandFilter.....................37

ReplacingtheSparkPlugs...................................37

FuelSystemMaintenance.......................................38

ReplacingtheFuelFilter.....................................38

FuelLinesandConnections................................38

ElectricalSystemMaintenance................................38

ServicingtheBattery...........................................38

ServicingtheFuses.............................................39

DriveSystemMaintenance.....................................39

AdjustingtheTransmissionforNeutral...............39

AdjustingtheTransportSpeed............................40

AdjustingtheMowingSpeed..............................40

BrakeMaintenance.................................................41

AdjustingtheBrakes...........................................41

HydraulicSystemMaintenance...............................41

ChangingtheHydraulicOilandFilter.................41

CheckingtheHydraulicLinesandHoses.............42

CuttingUnitMaintenance.......................................42

BacklappingtheReels.........................................42

DiagnosticsSystem.................................................43

DiagnosingtheServiceIndicatorLight................43

Storage.......................................................................44

Schematics.................................................................45

Safety

ThismachinemeetsorexceedsCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004specicationsineffectatthetimeof

productionwhen119lb(54kg)ofweightisadded

totherearwheel.

Note:Theadditionofattachmentsmadeby

othermanufacturersthatdonotmeetAmerican

NationalStandardsInstitutecerticationwillcause

noncomplianceofthismachine.

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafetyalertsymbol

(Figure2),whichmeansCaution,Warning,or

Danger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004.

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readthemanualitistheowner’sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludingsubstantial

footwear,hardhat,safetyglassesandearprotection.

Longhair,looseclothingorjewelrymaygettangled

inmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethegascaporaddfuelwithengine

running.Allowenginetocoolbeforerefueling.

–Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

–Neverrefuelordrainthemachineindoors.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingengine.Onlystartengine

fromtheoperator’sposition.Alwaysuseseatbelts

withtheROPS.

•Slowdownanduseextracareonhillsides.Besure

totravelintherecommendeddirectiononhillsides.

Turfconditionscanaffectthemachine’sstability.

Usecautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neveroperatewithguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly,

andfunctioningproperty.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,lowerthecuttingunits,

disengagedrives,engageparkingbrake(ifprovided),

shutoffenginebeforeleavingtheoperator’sposition

foranyreasonincludingemptyingthegrassbaskets.

•Stopequipmentandinspectthemachineafter

strikingobjectsorifanabnormalvibrationoccurs.

Makenecessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Stopreelsifnot

mowing.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Disengagedrives,lowerthecuttingunits,setthe

parkingbrake,stoptheengine,removethekey,and

disconnectsparkplugwire(s).Waitforallmovement

tostopbeforeadjusting,cleaning,orrepairing.

•Cleangrassanddebrisfromcuttingunits,drives,

mufers,andenginetohelppreventres.Cleanup

oilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstore

nearame.

•Shutofffuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Parkthemachineonlevelground.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatteryandremovethesparkplug

wire(s)beforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.

Reconnectpositiverstandnegativelast.

•Usecarewhencheckingthereels.Wearglovesand

usecautionwhencheckingthereels.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopen,wellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

connectingordisconnectingitfromthebattery.

Wearprotectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall

hardwareandhydraulicttingstightened.Replaceall

wornordamageddecals.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecicto

Toroproductsorothersafetyinformationthatyoumust

knowthatisnotincludedintheANSIstandards.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended

usecouldprovedangeroustouserandbystanders.

Operation

•Knowhowtostoptheenginequickly.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoes,or

sneakers.Wearingsafetyshoesandlongpantsis

advisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchhasfailed,replacetheswitch

beforeoperatingthemachine.

•Beforeattemptingtostarttheengine,sitontheseat,

pullontheraise/lowermowcontroltoensurethat

thecuttingunitsaredisengaged,ensurethatthe

tractionpedalisinneutral,andengagetheparking

brake.

•Usingthemachinedemandsattention.Toprevent

lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

orotherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Thismachineisnotdesignedorequippedfor

on-roaduseandisa“slow-movingvehicle.”

Ifyoumustcrossortravelonapublicroad,

youshouldbeawareofandcomplywithlocal

regulations,suchasrequiredlights,slowmoving

vehiclesigns,andreectors.

–Watchoutfortrafcwhennearorcrossing

roads.Alwaysyieldtheright-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrol

ofthemachine.

•Shuttheengineoffbeforeemptyingthebaskets.

•Raisethecuttingunitswhendrivingfromonework

areatoanother.

•Donottouchtheengine,mufer,orexhaustpipe

whiletheengineisrunningorsoonafterithas

stoppedbecausetheseareascouldbehotenough

tocauseburns.

•Stayclearoftherotatingscreenatthesideofthe

enginetopreventdirectcontactwithyourbodyor

clothing.

•Ifacuttingunitstrikesasolidobjectorvibrates

abnormally,stopimmediately,turntheengineoff,

waitforallmotiontostop,andinspectthemachine

fordamage.Adamagedreelorbedknifemustbe

repairedorreplacedbeforeoperationiscontinued.

•Beforegettingoffoftheseat,movethefunctional

controllevertoneutral(N),raisethecuttingunits

andwaitforthereelstostopspinning.Setthe

parkingbrake.Stoptheengineandremovethekey

fromtheignitionswitch.

•Traverseslopescarefully.Donotstartorstop

suddenlywhentravelinguphillordownhill.

•Theoperatormustbeskilledandtrainedinhowto

driveonhillsides.Failuretousecautiononslopesor

hillsmaycauselossofcontrolandcausethemachine

totiporroll,possiblyresultinginpersonalinjury

ordeath.

•Iftheenginestallsorlosesheadwayandcannotmake

ittothetopofaslope,donotturnthemachine

around.Alwaysbackslowly,straightdowntheslope.

•Whenapersonorpetappearsunexpectedlyinor

nearthemowingarea,stopmowing.Careless

operation,combinedwithterrainangles,ricochets,

orimproperlypositionedguardscanleadtothrown

objectinjuries.Donotresumemowinguntilthe

areaiscleared.

•Wheneverthemachineisleftunattended,make

surethecuttingunitsarefullyraised,thereelsare

notspinning,thekeyisremovedfromtheignition

switch,andtheparkingbrakeisset.

•AlwaysusetheseatbeltwiththeROPSwhen

operatingthemachine.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightand

allhydraulichosesandlinesareingoodcondition

beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthydraulicuidunderhigh

pressure.Usepaperorcardboard,notyourhands,

tosearchforleaks.Hydraulicuidescapingunder

pressurecanhavesufcientforcetopenetratethe

skinandcauseseriousinjury.

•Beforedisconnectingorperforminganyworkon

thehydraulicsystem,allpressureinthesystemmust

berelievedbystoppingtheengineandloweringthe

cuttingunitsandattachmentstotheground.

•Checkallfuellinesfortightnessandwearona

regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,clothing,

andanypartsofthebodyawayfromthecutting

units,attachments,andanymovingparts,especially

thescreenatthesideoftheengine.Keepeveryone

away.

•Donotoverspeedtheenginebychanginggovernor

settings.Toensuresafetyandaccuracy,havean

AuthorizedToroDistributorcheckthemaximum

enginespeedwithatachometer..

•Theenginemustbeshutoffbeforecheckingtheoil

oraddingoiltothecrankcase.

•Ifmajorrepairsareeverneededorifassistanceis

desired,contactanAuthorizedToroDistributor.

•Toassureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly

genuineTororeplacementpartsandaccessories.

Replacementpartsandaccessoriesmadebyother

manufacturerscouldbedangerous,andsuchuse

couldvoidtheproductwarranty.

•Disconnectthecuttingunitsfromthepowersupply,

usingthecuttingunitpowerdisconnectcouplers,

beforeperforminganyworkonthecuttingunits.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof97dBA,

whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’s

earof81dBA,whichincludesanUncertaintyValue(K)

of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=0.31m/s2

Measuredvibrationlevelforlefthand=0.20m/s2

UncertaintyValue(K)=0.15m/s2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinEN836.

WholeBody

Measuredvibrationlevel=0.14m/s2

UncertaintyValue(K)=0.07m/s2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinEN836.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

115-8156

1.Reelheight3.8Bladecuttingunit5.14Bladecuttingunit7.Slow

2.5Bladecuttingunit4.11Bladecuttingunit6.Reelspeed8.Fast

115-8200

1.ReadtheOperator’smanualforfuseinformation.

115-8224

1.Reelspeed3.Engagereel

2.Disengagereel

117–2718

Model74845only

117–9536

1.Warning—wearhearingprotection.

2.Warning—readtheOperator’sManual,donotoperatethis

machineunlessyouaretrained.

3.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

4.Tippinghazard—slowmachinebeforeturning,donotturn

athighspeeds.

5.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

6.Warning—locktheparkingbrake,stoptheengineand

removetheignitionkeybeforeleavingthemachine.

117–9537

Replaces117–9536forCE.

*Thissafetydecalincludesaslopewarningrequiredonthemachineforcompliance

totheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservative

maximumslopeanglesindicationforoperationofthismachineareprescribedby

andrequiredbythisstandard.

1.Warning—wearhearingprotection.

2.Warning—readtheOperator’sManual,donotoperatethis

machineunlessyouaretrained.

3.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

4.Tippinghazard—donotoperatemachineonslopesgreater

than15degrees.

5.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

6.Warning—locktheparkingbrake,stoptheengineand

removetheignitionkeybeforeleavingthemachine.

119-1657

1.Throttle—fast4.Lowerthereelsandengage.7.Usefortransport

2.Throttle—continuousvariablesetting5.Raisethereels8.Useformowing

3.Throttle—slow6.Functionalcontrollever9.Neutral—Useforbacklappingreels

119-1658

1.ReadtheOperator’sManualbeforeperformingany

maintenance.

2.Leakdetectorwarninglight.

119-1687

1.Off3.On

2.Headlights

119-1688

1.Choke3.Engine—preheat(diesel

only),On

2.Engine—start4.Engine—stop

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