Toro 74657 Manuel utilisateur

FormNo.3400-729RevC

TimeCutter®ZS4200TorZS5000

RidingMower

ModelNo.74657—SerialNo.316000001andUp

ModelNo.74661—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3400-729*C

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratorytestedby

theenginemanufacturerinaccordancewithSAE

J1995andratedtoJ2723.Asconguredtomeet

safety,emission,andoperatingrequirements,the

actualenginehorsepoweronthisclassoflawnmower

willbesignicantlylower.

Gotowww.Toro.comtoviewspecicationsonyour

mowermodel.

ThissparkignitionsystemcomplieswithCanadian

ICES-002

Introduction

Thismachineisaride-on,rotary-bladeintendedtobe

usedbyhomeownersinresidentialapplications.Itis

primarilydesignedforcuttinggrassonwell-maintained

lawns.Itisnotdesignedforcuttingbrush,mowing

grassandothergrowthalongsidehighways,orfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g014523

Figure1

Undertheseat

1.Modelandserial-numberplate

Writetheproductmodelandserialnumbersinthe

spacebelow:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

Model74657.......................................................6

Model74661.......................................................7

SlopeIndicator...................................................8

SafetyandInstructionalDecals..........................9

ProductOverview...................................................15

Controls...........................................................15

Operation................................................................17

AddingFuel......................................................17

CheckingtheEngine-OilLevel..........................18

BreakinginaNewMachine..............................18

ThinkSafetyFirst..............................................19

UnderstandingtheSafety-Interlock

System..........................................................19

TestingtheSafety-InterlockSystem..................20

StartingtheEngine...........................................20

OperatingtheBlades........................................21

ShuttingOfftheEngine.....................................21

DrivingtheMachine..........................................21

ShuttingOfftheMachine..................................24

AdjustingtheHeightofCut...............................24

AdjustingtheAnti-ScalpRollers........................25

PositioningtheSeat..........................................25

AdjustingtheMotion-ControlLevers.................26

PushingtheMachinebyHand..........................26

ConvertingtoSideDischarge...........................27

ConvertingtoSideDischarge...........................28

TransportingtheMachine.................................30

LoadingtheMachine........................................30

OperatingTips.................................................32

Maintenance...........................................................33

RecommendedMaintenanceSchedule(s)...........33

Pre-MaintenanceProcedures..............................34

RaisingtheSeat...............................................34

ReleasingtheMower-DeckCurtain..................34

Lubrication..........................................................34

GreasingtheBearings......................................34

EngineMaintenance...........................................35

ServicingtheAirCleaner..................................35

ServicingtheEngineOil....................................36

ServicingtheSparkPlug...................................39

CleaningtheCoolingSystem............................40

FuelSystemMaintenance...................................41

ReplacingtheIn-LineFuelFilter.......................41

ElectricalSystemMaintenance...........................42

ChargingtheBattery.........................................42

ServicingtheFuses..........................................43

DriveSystemMaintenance..................................44

CheckingtheTirePressure...............................44

ReleasingtheElectricBrake.............................44

MowerMaintenance.............................................45

ServicingtheCuttingBlades.............................45

LevelingtheMowerDeck..................................48

RemovingtheMower........................................50

InstallingtheMower..........................................50

ReplacingtheGrassDeector..........................51

MowerBeltMaintenance......................................52

InspectingtheBelts..........................................52

ReplacingtheMowerBelt.................................52

Cleaning..............................................................53

WashingtheUndersideoftheMower................53

Storage...................................................................54

CleaningandStorage.......................................54

Troubleshooting......................................................55

Schematics.............................................................57

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395:2013.

Toreducethepotentialforinjury,complywiththese

safetyinstructionsandalwayspayattentiontothe

safety-alertsymbol,whichmeansCaution,Warning,

orDanger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

ThefollowinginstructionsareadaptedfromENISO

5395:2013.

GeneralOperation

•Read,understand,andfollowallinstructionsin

theOperator'sManualandonthemachinebefore

starting.

•Donotplaceyourhandsorfeetnearrotatingparts

orunderthemachine.Keepclearofthedischarge

openingatalltimes.

•Allowonlyresponsibleadultswhoarefamiliarwith

theinstructionstooperatethemachine.

•Cleartheareaofobjectssuchasrocks,toys,wire,

etc.,whichcouldbepickedupandthrownbythe

blade.

•Besuretheareaisclearofotherpeoplebefore

mowing.Stopthemachineifanyoneentersthe

area.

•Nevercarrypassengers.

•Donotmowinreverseunlessabsolutely

necessary.Alwayslookdownandbehindbefore

andwhilebackingup.

•Beawareofthemowerdischargedirectionanddo

notpointitatanyone.Avoiddischargingmaterial

againstawallorobstruction.Materialmayricochet

backtowardyou.Stoptheblade(s)whencrossing

gravelsurfaces.

•Donotoperatethemachinewithoutdeector,

dischargecoverorentiregrasscollectionsystem

inplaceandworking.

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebeforechanging

directions.

•Neverleavearunningmachineunattended.

Alwaysturnofftheblades,settheparkingbrake,

shutofftheengine,andremovethekeybefore

dismountingthemachine.

•Turnoffthebladeswhennotmowing.Shut

offtheengine,waitforallpartstocometoa

completestopandremovethekeybeforecleaning

themachine,removingthegrasscatcheror

uncloggingthedischargechute.

•Operatethemachineonlyindaylightorgood

articiallight.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Useextracarewhenloadingorunloadingthe

machineintoatrailerortruck.

•Wearappropriateclothingincludingeyeprotection,

hearingprotection,andsubstantial,slip-resistant

footwear.Tiebacklonghair.Donotwearjewelry.

•Alwaysfollowtherecommendationsforany

applicationofcounterweights.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtolossofcontroland

tip-overaccidents,whichcanresultinsevereinjuryor

death.Operationonallslopesrequiresextracaution.

Ifyoucannotbackuptheslopeorifyoufeeluneasy

onit,donotmowit.

•Donotmowslopesgreaterthan15degrees.

•Watchforditches,holes,rocks,dips,andrises

thatchangetheoperatingangle,asroughterrain

couldoverturnthemachine.

•Choosealowgroundspeedsothatyouwillnot

havetostopwhileoperatingonaslope.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcausesliding

andlossofcontrol.

•Alwayskeepthedrivewheelsengagedwhen

goingdownslopes.

•Reducespeedanduseextremecautiononslopes.

•Donotmakesuddenturnsorrapidspeedchanges.

•Removeormarkobstaclessuchasrocks,tree

limbs,etc.fromthemowingarea.T allgrasscan

hideobstacles.

•Avoidsuddenstartswhenmowinguphillbecause

themowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing

downhill.Weighttransfertothefrontwheels

maycausedrivewheelstoslipandcauselossof

brakingandsteering.

•Alwaysavoidsuddenstartingorstoppingona

slope.Ifthetireslosetraction,stopthemachine,

disengagethebladesandproceedslowlyoffdown

theslope.

•Useextremecarewithgrasscatchersorother

attachments.Thesecanchangethestabilityofthe

machineandcauselossofcontrol.

•Donottrytostabilizethemachinebyputtingyour

footontheground.

•Donotmowneardrop-offs,ditches,steepbanks

orwater.Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,death

ordrowning.

•Useawalkbehindmowerand/orahandtrimmer

neardrop-offs,ditches,steepbanksorwater.

Children

Tragicaccidentscanoccuriftheoperatorisnot

alerttothepresenceofchildren.Childrenareoften

attractedtothemachineandthemowingactivity.

Neverassumethatchildrenwillremainwhereyou

lastsawthem.

•Keepchildrenoutofthemowingareaandunder

thewatchfulcareofanotherresponsibleadult,not

theoperator.

•Bealertandturnthemachineoffifchildrenenter

thearea.

•Beforeandwhilebackingorchangingdirection,

lookbehind,down,andside-to-sideforsmall

children.

•Nevercarrychildrenonthemachine,evenwiththe

bladesoff.Childrenmayfalloffandbeseriously

injuredorinterferewithsafeoperationofthe

machine.

•Childrenwhohavebeengivenridesinthepast

maysuddenlyappearinthemowingareafor

anotherrideandberunoverorbackedoverby

themower.

•Neverallowchildrentooperatethemachine.

•Useextracarewhenapproachingblindcorners,

shrubs,trees,theendofafenceorotherobjects

thatmayobscurevision.

TowingSafety

•Donotattachtowedequipmentexceptatthehitch

point.

•Followtheattachmentmanufacturer's

recommendationforweightlimitsfortowed

equipmentandtowingonslopes.T owedweight

mustnotexceedtheweightofthemachine,

operator,andballast.Usecounterweightsor

wheelweightsasdescribedintheattachment,or

intowingthemachineOperator’sManual.

•Neverallowchildrenorothersinorontowed

equipment.

•Onslopes,theweightofthetowedequipmentmay

causelossoftraction,increasedriskofrollover,

andlossofcontrol.Reducethetowedweightand

slowdown.

•Thestoppingdistanceincreaseswiththeweight

ofthetowedload.Travelslowlyandallowextra

distancetostop.

•Makewideturnstokeeptheattachmentclearof

themachine.

SafeHandlingofGasoline

Toavoidpersonalinjuryorpropertydamage,use

extracarewhenhandlinggasolineandotherfuels.

Theyareammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipesandother

sourcesofignition.

•Useonlyanapprovedcontainer.

•Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore

refueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasneara

waterheaterorfurnace.

•Neverllcontainersinsideavehicleorona

truckortrailerwithaplasticliner.Alwaysplace

containersonthegroundawayfromyourvehicle

beforelling.

•Removefuel-poweredequipmentfromthetruck

ortrailerandrefuelitontheground.Ifthisis

notpossible,thenrefuelsuchequipmentwitha

portablecontainer,ratherthanfromagasoline

dispensernozzle.

•Keepthenozzleincontactwiththerimofthefuel

tankorcontaineropeningatalltimesuntilthe

fuelingiscomplete.Donotuseanozzlelock-open

device.

•Ifyouspillfuelonclothing,changeyourclothing

immediately.

•Neveroverllthefueltank.Replacethefuelcap

andtightenitsecurely.

GeneralService

•Neveroperateamachineinsideaclosedarea.

Engineexhaustcontainscarbonmonoxide,which

isanodorless,deadlypoisonthatcankillyou.

•Keepnutsandboltstight,especiallytheblade

attachmentbolts.Keepequipmentingood

condition.

•Neverinterferewiththeintendedfunctionofa

safetydeviceortoreducetheprotectionprovided

byasafetydevice.Checktheirproperoperation

regularly.

•Keepthemachinefreeofgrass,leaves,orother

debrisbuildup.Cleanupoilorfuelspillsand

fuel-soakeddebris.Allowthemachinetocool

beforestoring.

•Stopandinspecttheequipmentifyoustrikean

object.Repair,ifnecessary,beforestarting.

•Nevermakeanyadjustmentsorrepairswiththe

enginerunning.

•Grasscatchercomponentsaresubjecttowear,

damageanddeterioration,whichcouldexpose

movingpartsorallowobjectstobethrown.

Frequentlycheckcomponentsandreplace

withmanufacturers'recommendedparts,when

necessary.

•Mowerbladesaresharpandcancut.Wrapthe

blade(s)orwearthickly-paddedgloves,anduse

extracautionwhenservicingthem.

•Checkforproperbrakeoperationfrequently.

Adjustandserviceasrequired.

•Maintainorreplacesafetyandinstructiondecals

asnecessary.

•UseonlygenuineT ororeplacementpartsto

ensurethatoriginalstandardsaremaintained.

Model74657

SoundPressure

Thisunithasasoundpressurelevelattheoperator’s

earof89dBA,whichincludesanUncertaintyValue

(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof100

dBA,whichincludesanUncertaintyValue(K)of1

dBA.

Soundpressurelevelwasdeterminedaccordingto

theproceduresoutlinedinISO11094.

Hand/ArmVibration

Measuredvibrationlevelforlefthand=1.1m/s2

Measuredvibrationlevelforrighthand=1.2m/s2

UncertaintyValue(K)=0.6m/s2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

Whole-BodyVibration

Measuredvibrationlevel=0.36m/s2

UncertaintyValue(K)=0.18m/s2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

Model74661

SoundPressure

Thisunithasasoundpressurelevelattheoperator’s

earof93dBA,whichincludesanUncertaintyValue

(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof105

dBA,whichincludesanUncertaintyValue(K)of1

dBA.

Soundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

Hand/ArmVibration

Measuredvibrationlevelforlefthand=3.1m/s2

Measuredvibrationlevelforrighthand=2.4m/s2

UncertaintyValue(K)=1.5m/s2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

Whole-BodyVibration

Measuredvibrationlevel=0.37m/s2

UncertaintyValue(K)=0.19m/s2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

SlopeIndicator

g011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

decal93-7009

93-7009

1.Warning—don'toperatethemowerwiththedeectorupor

removed;keepthedeectorinplace.

2.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

decal99-3943

99-3943

ForModelswith127cm(50inch)Decks

1.Engine

decal105-7015

105-7015

ForModelswith107cm(42inch)Decks

decal106-8717

106-8717

1.Readtheinstructionsbeforeservicingorperforming

maintenance.

2.Checktirepressureevery25operatinghours.

3.Greaseevery25operatinghours.

4.Engine

decal112-9840

112-9840

ForModelswith127cm(50inch)Decks

1.ReadtheOperator's

Manual.

3.Removetheignitionkey

andreadtheinstructions

beforeservicingor

performingmaintenance.

2.Heightofcut

decal119-8814

119-8814

1.PARK4.NEUTRAL

2.FAST5.REVERSE

3.SLOW

decal119-8815

119-8815

1.PARK4.NEUTRAL

2.FAST5.REVERSE

3.SLOW

decal120-5469

120-5469

ForModelswith107cm(42inch)Decks

1.Heightofcut

decal120-5470

120-5470

ForModelswith127cm(50inch)Decks

1.Heightofcut

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