Toro 03681 Manuel utilisateur

FormNo.3354-714RevE

8and11BladeDPACuttingUnits

with7inchReels

Reelmaster®5510&5610TractionUnits

ModelNo.03681—SerialNo.260000001andUp

ModelNo.03682—SerialNo.260000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorToroCustomerServiceandhave

themodelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

Contents

Introduction.................................................................2

Safety..........................................................................3

SafetyandInstructionalDecals...........................3

Setup...........................................................................4

1Inspection.........................................................4

2CuttingUnitKickstand.....................................4

3AdjustingtheRearShield.................................5

4MounttheCounterWeights..............................5

ProductOverview.......................................................7

Specications......................................................7

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers).................................8

Operation.....................................................................9

Adjustments........................................................9

HeightofCutChartTerms.................................10

HeightofCutChart...........................................12

Maintenance..............................................................15

Lubrication........................................................15

AdjustingtheReelBearings..............................15

ServicingtheBedbar.........................................16

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionare

dependentupontheawareness,concern,and

propertrainingofthepersonnelinvolvedinthe

operation,transport,maintenance,andstorageof

themachine.Improperuseormaintenanceofthe

machinecanresultininjuryordeath.Toreduce

thepotentialforinjuryordeath,complywiththe

followingsafetyinstructions.

•Read,understand,andfollowallinstructionsin

thetractionunitoperatorsmanualbeforeoperating

thecuttingunit.

•Read,understand,andfollowallinstructionsinthis

operatorsmanualbeforeoperatingthecuttingunit.

•Neverallowchildrentooperatethecuttingunits.

Donotallowadultstooperatetractionunitor

cuttingunitswithoutproperinstruction.Only

trainedoperatorswhohavereadthismanualshould

operatethecuttingunits.

•Neveroperatethecuttingunitswhenunderthe

inuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.If

ashield,safetydeviceordecalisillegibleor

damaged,repairorreplaceitbeforeoperation

iscommenced.Alsotightenanyloosenuts,

bolts,andscrewstoensurecuttingunitisinsafe

operatingcondition.

•Alwayswearsubstantialshoes.Donotoperate

cuttingunitswhilewearingsandals,tennisshoes,

sneakersorshorts.Also,donotwearloosetting

clothingwhichcouldgetcaughtinmovingparts.

Alwayswearlongpantsandsubstantialshoes.

Wearingsafetyglasses,safetyshoesandahelmet

isadvisableandrequiredbysomelocalordinances

andinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbe

pickedupandthrownbythecuttingunitreel

blades.Keepallbystandersawayfromtheworking

area.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.

Checkcuttingunitfordamagedparts.Repairany

damagebeforerestartingandoperatingthecutting

unit.

•Lowerthecuttingunitstothegroundandremove

keyfromignitionswitchwhenevermachineisleft

unattended.

•Besurecuttingunitsareinsafeoperatingcondition

bykeepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtoprevent

accidentalstartingoftheenginewhenservicing,

adjustingorstoringthemachine.

•Performonlythosemaintenanceinstructions

describedinthismanual.Ifmajorrepairsare

everneededorassistanceisdesired,contactan

AuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,

alwayspurchasegenuineTororeplacementparts

andaccessoriestokeeptheToroallTORO.Never

use"will-t"replacementpartsandaccessories

madebyothermanufacturers.LookfortheToro

logotoassuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthe

warrantyofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitformovingpartsto

stop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit

2Nopartsrequired–Usethekickstandwhentippingthe

cuttingunit

3Nopartsrequired–Adjusttherearshield

4Nopartsrequired–Mountthecounterweights

MediaandAdditionalParts

DescriptionQty.Use

Partscatalog1

Operator’sManual1

CerticateofCompliance1

Reviewthematerialandsaveinanappropriateplace:

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Inspection

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspect

thefollowing:

1.Checkeachendofthereelforgrease.Grease

shouldbevisiblyevidentinthereelbearingsand

internalsplinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethecarrierframesuspensionoperates

freelyanddoesnotbindwhenmovedbackand

forth.

CuttingUnitKickstand

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexpose

thebedknife/reel,propuptherearofthecuttingunit

withthekickstand(suppliedwiththetractionunit)

tomakesurethenutsonthebackendofthebedbar

adjustingscrewsarenotrestingontheworksurface

(Figure3).

Figure3

1.Cuttingunitkickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattained

whentherearshieldisclosed(frontdischarge).

Whenconditionsareheavyorwet,rearshieldmay

beopened.

Toopentherearshield(Figure4),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatethe

shieldtotheopenpositionandtightenthecapscrew.

Figure4

1.Rearshield2.Capscrew

MounttheCounterWeights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweight

mountedtotheleftendofthecuttingunit.Usethe

followingdiagramtodeterminethepositionofthe

counterweightsandreelmotors.

Figure5

1.Onthe#2and#4cuttingunits,removethe2cap

screwssecuringthecounterweighttotheleftend

ofthecuttingunit.Removethecounterweight

(Figure6).

Figure6

1.Counterweight

2.Onrightendofcuttingunit,removetheplastic

plugfromthebearinghousing(Figure7).

3.Removethe2capscrewsfromtherightsideplate

(Figure7).

Figure7

1.Plasticplug2.Capscrew(2)

4.Installthecounterweighttotherightendofthe

cuttingunitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcap

screwstotheleftsideplateofthecuttingunit

(Figure7).

ProductOverview

Specications

TractorsThesecuttingunitswillmountontheReelmaster5510&5610TractionUnits.

HeightofCutCuttingheightisadjustedonthefrontrollerbytwoverticalscrewsandheldbytwolocking

capscrews

HeightOfCutRangeStandardbenchheightofcutrangeis.250inch(3mm)to1.00inch(25mm).Benchheight

ofcutrangewiththeHighHeightofCutKitinstalledis1.00inch(25mm)to2.00inches

(51mm).EffectiveHOCmayvarydependingonturfconditions,typeofbedknife,rollers

andattachmentsinstalled.

ReelWeldmentReelsare7inches(18cm.)indiameter,22inches(56cm.)inlength.Highstrengthlow

alloysteelbladesarethruhardenedandimpactresistant.

ReelBearingsTwodoublerowself-aligningballbearings,presstontoreelshaft.

PowerAttachmentDiecastaluminumcrossmemberwiththreebolt-ondie-castaluminumsideplates.

FrameThefrontrollerisa3inch(76mm)diameterplasticWiehleroller.Therearrollerisa3.0inch

(76mm)diametersteelfullroller.

RollersReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron

bedbarwith8screws.TheEdgeMaxtbedknifeisstandard.

BedknifeReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron

bedbarwith8screws.TheEdgeMaxtbedknifeisstandard.

BedknifeAdjustmentDualscrewadjustmenttothereel;detentscorrespondingto.0009inch(.023mm)bedknife

movementforeachindexedposition.

GrassShieldAdjustablerearshieldwithoptionaladjustablecut-offbartoimprovegrassdischargefrom

reelinwetconditions.

CounterweightAcastironweightmountedoppositetothedrivemotorbalancesthecuttingunit.

MaximumReelSpeed1650RPM.

Weight8Blade–147lb.(67kg)

11Blade–151lb.(69kg)

CuttingUnitAccessoriesandKits(see

partscatalogforpartnumbers)

Note:Allaccessoriesandkitsare1percuttingunit

unlessotherwisespecied.

GrassBasketKit:Aseriesofclippingcollection

basketsattachedtothefrontofthecuttingunitsto

collectgrassclippings.

RearLiftCylinderKit:Ahighspeed,highcontact

brushthatkeepstherearrollerfreeofgrassanddebris,

whichmaintainsaconsistentheightofcutandprevents

clumping.Thisleadstoabetteraftercutappearance.

RearRollerBrushKit:Ahighspeed,highcontact

brushthatkeepstherearrollerfreeofgrassanddebris,

whichmaintainsaconsistentheightofcutandprevents

clumping.Thisleadstoabetteraftercutappearance.

GroomerKit:Rotatingbladesassembledbehindthe

frontrollerwhichprovidethebestmethodforreducing

grainandspongyturfbystandingupthegrassbefore

cutting.Thegroomeralsoknocksoffdewfordecreased

stickinessandclumping,opensupcanopyforbetter

grassclippingintegration,andliftsgrassforaclean

crispcut.Theoveralldesignimprovesthequalityofcut

forhealthierturfgrasswhileimprovingtheaftercut

appearance

BroomerKit:Multiplebrushstripswovenintothe

helicalgroomerbladesimprovetheeffectivenessofthe

groomerkit.Performanceofthegroomerisenhanced

byenablingafullwidth"Brooming"effectofturfwhile

openingupcanopyforbettergrassclippingintegration.

Thecombinationofgroomerandbroomersystems

optimizethequalityofcutandaftercutappearancefor

moreconsistentplayingconditions.

Comb/ScraperKit:Axedcombinstalledbehindthe

frontrollerwhichhelpsreducegrainandspongyturfby

standingupthegrassbeforecutting.Ascraperforthe

frontWiehlerollerisincludedinthekit.

HighHOCKit:Newfrontrollerbracketsand

additionalspacersfortherearrollerallowsthecutting

unittoachieveheightsofcutabove1.00inch(25mm).

Thenewfrontrollerbracketsalsomovethefrontroller

outfarthertoimproveafter-cutappearance.

ShoulderRoller:Helpsreduceover-lapmarksfor

warmseasongrasses(Bermuda,Zoysia,Paspalum).

CollarKit(6perneededperroller):Helpsreduceover

lapmarksforwarmseasongrasses(Bermuda,Zoysia,

Paspalum).ThiskitisinstalledontheexistingWiehle

roller,butisnotasaggressiveastheShoulderroller.

ShortRearRoller:Helpsreducedoublerollermarks

forcoolseasongrasses(Bent,Bluegrass,Rye).

FullFrontRoller:Helpsproducemorepronounced

striping(repeatedcuttinginthesamedirection/path),

however,effectiveheightofcutisraisedandqualityof

cutisreduced.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront

Roller):Fixedscrapersforalloptionalrollersare

availableforreducinggrassbuilduponrollerswhich

canaffectheightofcutsettings.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Adjustments

AdjustingtheBedknifetotheReel

Bedknifetoreeladjustmentisaccomplishedby

looseningortighteningbedbaradjustingscrews,

locatedontopofmower.

1.Positionmachineonaat,levelworksurface.

Makesurereelcontactisremovedbyturning

bedbaradjustingscrewscounterclockwise

(Figure8).

Figure8

1.Bedbaradjustingscrew

2.Tiltmoweronback,ontothecuttingunit

kickstand,toexposebedknifeandreel.

Important:Makesurenutsonbackendof

bedbaradjustingscrewsarenotrestingonthe

worksurface(Figure8).

3.Atoneendofreel,insertastripofnewspaper

betweenreelandbedknife(Figure9).While

slowlyrotatingreelforward,turnbedbaradjusting

screw(Figure8)clockwise(onsameendofreel,

oneclickatatime,untilpaperispinchedlightly,

wheninsertedfromthefront,paralleltothe

bedknife.Aslightdragwillbenotedasthepaper

ispulled.

Note:Eachtimeadjustingscrewisrotatedone

clickclockwise,bedknifemoves.0009in(.023mm).

closertoreel.Donotovertightentheadjusting

screws.

Figure9

4.Checkforlightcontactatotherendofreelusing

paperandadjustasrequired.

5.Afteradjustmentisaccomplished,checktoseeif

reelcanpinchpaperwheninsertedfromthefront

andcutpaperwheninsertedatarightangletothe

bedknife(Figure9).Itshouldbepossibletocut

paperwithminimumcontactbetweenthebedknife

andthereelblades.Ifexcessivecontact/reeldrag

isevidentitwillbeeithernecessarytobacklapor

regrindthecuttingunittoachievethesharpedges

neededforprecisioncutting(RefertotheToro

manualforSharpeningReelandRotaryMowers,

FormNo.80-300PT).

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure10)tothe

desiredheightofcutrangebypositioningthe

requiredamountofspacersbelowthesideplate

mountingange(Figure10)pertheHOCChart.

Figure10

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Raiserearofcuttingunitandplaceablockunder

bedknife.

3.Remove(2)nutssecuringeachrollerbracketand

spacertoeachsideplatemountingange.

4.Lowerrollerandscrewsfromsideplatemounting

angesandspacers.

5.Placespacersontoscrewsonrollerbrackets.

6.Re-securerollerbracketandspacerstounderside

ofsideplatemountingangeswithnutspreviously

removed.

7.Verifythatbedknifetoreelcontactiscorrect.

Tipmowertoexposefrontandrearrollersand

bedknife.

Note:Thepositionoftherearrollertothe

reeliscontrolledbythemachiningtolerances

oftheassembledcomponentsandparallelingis

notrequired.Alimitedamountofadjustmentis

possiblebysettingthecuttingunitonasurface

plateandlooseningthesideplatemountingcap

screws(Figure11).Adjustandretightencapscrews.

Torquethecapscrewsto27-33ft-lb.

Figure11

1.Sideplatemountingcapscrews

HeightofCutChartTerms

HeightofCutSetting(HOC)

ThedesiredHeightofCut.

AggressivenessofCut

CuttingunitAggressivenessofCuthasasignicant

impactontheperformanceofthecuttingunit.

AggressivenessofCutreferstotheangleofthe

bedkniferelativetotheground(Figure12).

Thebestcuttingunitsetupisdependentonyour

turfconditionsanddesiredresults.Experiencewith

thecuttingunitonyourturfwilldeterminethebest

settingtouse.Aggressivenessofcutmaybeadjusted

throughoutthecuttingseasontoallowforvariousturf

conditions.

Ingeneral,lesstonormalaggressivesettingsare

moreappropriateforwarmseasongrasses(Bermuda,

Paspalum,Zoysia)whilecoolseasongrasses

(Bent,Bluegrass,Rye)mayrequirenormaltomore

aggressivesetups.Moreaggressivesetupscutmore

grassoffbyallowingthespinningreeltopullmore

grassupintothebedknife.

Figure12

1.Rearspacers3.Aggressivenessofcut

2.Sideplatemountingange

RearSpacers

Thenumberofrearspacersdeterminesthe

aggressivenessofcutforthecuttingunit.Foragiven

heightofcut,addingspacers,belowthesideplate

mountingange,increasestheaggressivenessofthe

cuttingunit.Allcuttingunitsonagivenmachine

mustbesettothesameaggressivenessofcut(Number

ofrearspacers,partno.106-3925),otherwisethe

after-cutappearancecouldbenegativelyaffected

(Figure12).

ChainLinks

Thelocationatwhichtheliftarmchainisattached

determinestherearrollerpitchangle(Figure13).

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