Toro 22198 Manuel utilisateur

FormNo.3375-297RevA

21inHeavy-DutyRecycler®/Rear

BaggerLawnMower

ModelNo.22198—SerialNo.313000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3375-297*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposureto

chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Important:Thisengineisnotequippedwithaspark

arrestermufer.ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

land.Otherstatesorfederalareasmayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Introduction

Thisrotary-blade,walk-behindlawnmowerisintended

tobeusedbyresidentialhomeownersorprofessional,

hiredoperators.Itisdesignedprimarilyforcuttinggrass

onwell-maintainedlawnsonresidentialorcommercial

properties.Itisnotdesignedforcuttingbrushorfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

GeneralLawnMowerSafety.....................................4

Training.................................................................4

Preparation.............................................................4

Operation...............................................................4

MaintenanceandStorage..........................................5

SafetyandInstructionalDecals.................................6

Setup............................................................................7

1InstallingtheHandle.............................................7

2InstallingtheFuelTank..........................................8

3InstallingtheDischargeTunnelPlug........................8

4FillingtheCrankcasewithOil.................................9

ProductOverview.........................................................10

Controls...............................................................10

Operation....................................................................11

CheckingtheEngineOilLevel.................................11

FillingtheFuelTank...............................................12

StartingtheEngine.................................................12

StoppingtheEngine...............................................13

OperatingtheSelf-propelDriveandEngagingthe

CuttingBlade.....................................................13

UsingtheDischargeTunnelPlug..............................13

CheckingtheBladeBrakeClutch..............................13

AdjustingtheCuttingHeight....................................15

UsingtheGrassBag................................................15

OperatingTips......................................................16

Maintenance.................................................................18

RecommendedMaintenanceSchedule(s)......................18

Lubrication...............................................................19

LubricatingthePivotArms......................................19

LubricatingtheGearCase........................................19

EngineMaintenance..................................................19

ServicingtheAirFilter............................................19

ChangingtheEngineOil.........................................20

ChangingtheOilFilter............................................20

ServicingtheSparkPlug..........................................21

FuelSystemMaintenance...........................................22

EmptyingtheFuelTankandCleaningtheFuel

Filter.................................................................22

DriveSystemMaintenance.........................................22

AdjustingtheSelf-propelDrive................................22

ControlsSystemMaintenance.....................................23

AdjustingtheBladeBrakeCable...............................23

BladeMaintenance.....................................................23

MaintainingtheCuttingBlade..................................23

Cleaning...................................................................25

CleaningundertheMachineHousing........................25

CleaningtheDischargeTunnelandPlug....................25

CleaningtheBladeBrakeClutchShield......................26

CleaningundertheBeltCover..................................26

Storage........................................................................27

PreparingtheFuelSystem.......................................27

PreparingtheEngine..............................................27

GeneralInformation...............................................27

RemovingtheMachinefromStorage.........................27

Troubleshooting...........................................................28

Safety

ThislawnmowermeetstheCPSCbladesafety

requirementsforwalk-behindrotarylawnmowers

andtheB71.4specicationsoftheAmericanNational

StandardsInstituteineffectatthetimeofproduction.

Improperlyusingormaintainingthislawnmowercan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructions.

Torodesignedandtestedthislawnmowertoofferreasonably

safeservice;however,failuretocomplywiththefollowing

instructionsmayresultinpersonalinjury.

WARNING

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Toensuremaximumsafety,bestperformance,and

togainknowledgeoftheproduct,itisessentialthat

youandanyotheroperatorofthelawnmowerread

andunderstandthecontentsofthismanualbeforethe

engineiseverstarted.Payparticularattentiontothe

safetyalertsymbol(Figure2)whichmeansCaution,

Warning,orDanger—“personalsafetyinstruction.”

Readandunderstandtheinstructionbecauseithasto

dowithsafety.Failuretocomplywiththeinstruction

mayresultinpersonalinjury.

GeneralLawnMowerSafety

Thislawnmoweriscapableofamputatinghandsandfeetand

ofthrowingobjects.Failuretoobservethefollowingsafety

instructionscouldresultinseriousinjuryordeath.

ThefollowinginstructionsarefromtheANSI/OPEI

B71.4–2004standard.

Training

•ReadtheOperator’sManualandothertrainingmaterial.

•Iftheoperator(s)ormechanic(s)cannotreadEnglishitis

theowner’sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtothemselves,other

peopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform

thejob.

•Onlyuseaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearappropriateclothing,includingsafetyglassesand

hearingprotection.Longhair,looseclothingorjewelry

maygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchasrocks,toysandwirewhichcan

bethrownbythemachine.

•Useextracarewhenhandlinggasolineandotherfuels.

–Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovegascaporaddfuelwhenengineis

running.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthatoperator’spresencecontrols,safetyswitches

andshieldsareattachedandfunctioningproperly.Donot

operateunlesstheyarefunctioningproperly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralbeforestartingengine.

•Besureofyourfootingwhileusingpedestriancontrolled

equipment,especiallywhenbackingup.

•Walk,don’trun.

•Neveroperateonwetgrass.Reducedfootingcouldcause

slipping.

•Slowdownanduseextracareonhillsides.Besureto

travelsidetosideonhillsides.

•Usecautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stopequipmentandinspectbladesafterstrikingobjects

orifanabnormalvibrationoccurs.Makenecessary

repairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Waitforallmovementtostopbeforeadjusting,cleaning

orrepairing.

•Cleangrassanddebrisfromcuttingunit,mufer,and

enginetohelppreventres.

•Cleanupoilorfuelspillage.

•Letenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Neverallowuntrainedpersonneltoservicemachine.

•Usecarewhencheckingblade.

•Wrapthebladeorweargloves,andusecautionwhen

servicing.

•Onlyreplaceblade.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.

•Ifpossible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.

•Replaceallwornordamageddecals.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

68-7410

74-1970

1.Transmissionspeeds2.Neutral

94-8072

98-4387

1.Warning—wearhearingprotection.

112-8736

117-2718

121-1449

1.Warning—donotparkonslopesunlesswheelsarechocked

orblocked.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Handle1

Bolt(5/16x1-1/4inches)2

Washer4

Thinlocknut(5/16inch)2

Bolt(5/16x1-1/2inches)2

Locknut(5/16inch)2

Bagsupportrod1

Caplocknut2

Cabletie1

Installthehandle.

Self-tappingscrew2

2Fueltank1Installthefueltank.

3Dischargetunnelplug1Installthedischargetunnelplug.

4Nopartsrequired–Fillthecrankcasewithoil.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InstallingtheHandle

Partsneededforthisprocedure:

1Handle

2Bolt(5/16x1-1/4inches)

4Washer

2Thinlocknut(5/16inch)

2Bolt(5/16x1-1/2inches)

2Locknut(5/16inch)

1Bagsupportrod

2Caplocknut

1Cabletie

Procedure

1.Mountthehandletotheoutsideofthemachine

housing(usingthebottomhole)with2bolts(5/16x

1-1/4inches),washers,andthinlocknuts(5/16inch)

(Figure3).

Figure3

1.Handlelatch4.Handle

2.Bagsupportrod5.Bolt(5/16x1-1/2inches)

3.Caplocknut(2)6.Bolt(5/16x1-1/4inches)

2.Securethehandlelatchestothehandlewith2bolts

(5/16x1-1/2inches),washers,andlocknuts(5/16

inch)(Figure3).

Note:Youcanadjustthehandleheightfor

comfortableoperation.Standbehindthehandleto

determinetheheight.Toadjustthehandleheight,

positionthecapscrewsandthelocknutsthatsecurethe

handlelatchestothehandleintotheothermounting

holesinthelatches.

3.Slidethebagsupportrodthroughthesecondfromthe

topmountingholesinthehandleandsecureeachend

withacaplocknut(Figure3).

4.Useacabletietosecurethecontrolcablestotheleft

handlebelowthebagsupportrod.

InstallingtheFuelTank

Partsneededforthisprocedure:

2Self-tappingscrew

1Fueltank

Procedure

1.Slidetheplasticclipsonthefrontofthefueltankonto

thefueltankmount(Figure4).

Figure4

1.Plasticclip(2)

2.Securethebottomofthefueltanktothefueltank

bracketbyinstallingtheself-tappingscrewsfromthe

bottom.Torquethescrewsto40to50in-lb(4.5to

5.6N-m).Donotovertightenthescrews.

InstallingtheDischargeTunnel

Plug

Partsneededforthisprocedure:

1Dischargetunnelplug

Procedure

1.Openthedischargedoorbypullingforwardonthe

handleandmovingitrearward(Figure5).Holdthe

dischargedoorhandletopreventthespring-loaded

doorfromclosingwhileyouinserttheplug.

Figure5

1.Dischargedoorhandle2.Plug,rotatedclockwise

2.Sincetheplugisslightlywiderthanthedischarge

tunnelopening,rotatetheplugclockwiseslightlywhile

insertingit(Figure5).

Note:Ensurethatthearrowontheplugdecalpoints

upward.

3.Pushtheplugallthewayinuntilthespringcliponthe

bottomoftheplugclicksintoplace,lockingtheplug

securelyintothedischargetunnel(Figure6).

Figure6

1.Springclip

4.Releasethedischargedoorhandletolockthetopof

theplug.

FillingtheCrankcasewithOil

NoPartsRequired

Procedure

Important:Themachinedoesnotcomewithoilin

theengine.

Youmustlltheenginecrankcasewithoilbeforestartingthe

engine.RefertoCheckingtheEngineOilLevel(page11)and

ChangingtheEngineOil(page20)foroilspecicationsand

instructions.

ProductOverview

Figure7

1.Handle6.Airlter

2.Throttlecontrollever7.Cuttingheightlever

3.Grassbag8.Sparkplug

4.Fueltank9.Oilll/dipstick

5.Oillter10.Controlbar

Controls

Figure8

Throttle

1.Stop3.Fast

2.Slow4.Choke

G019669

Figure9

1.Handle2.Controlbar

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