Toro 03634 Manuel utilisateur

FormNo.3392-633RevA

8and11-BladeDPACuttingUnit

with5inReel

Reelmaster®5010-H/5210/5410Series

TractionUnit

ModelNo.03634—SerialNo.315000001andUp

ModelNo.03635—SerialNo.315000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3392-633*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Thisreel-bladelawnmowerismountedtoaride-onmachine

andisintendedtobeusedbyprofessional,hiredoperatorsin

commercialapplications.Itisprimarilydesignedforcutting

grassonwell-maintainedlawnsinparks,golfcourses,sports

elds,andoncommercialgrounds.Itisnotdesignedfor

cuttingbrush,mowinggrassandothergrowthalongside

highways,orforagriculturaluses.

Introduction

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspectingtheCuttingUnit....................................4

2CuttingUnitKickstand..........................................4

3AdjustingtheRearShield.......................................4

4InstallingtheLooseParts.......................................5

ProductOverview..........................................................7

Specications.........................................................7

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers)......................................7

Operation.....................................................................8

MakingAdjustments................................................8

Height-of-CutChartTerms.....................................10

Height-of-CutChart...............................................11

ServicingtheBedknife............................................15

Maintenance.................................................................16

Lubrication............................................................16

ServicingtheBedbar...............................................16

ServicingtheRoller.................................................18

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Hazardcontrolandaccidentpreventionaredependent

upontheawareness,concern,andpropertraining

ofthepersonnelinvolvedintheoperation,transport,

maintenance,andstorageofthemachine.Improper

useormaintenanceofthemachinecanresultininjury

ordeath.Toreducethepotentialforinjuryordeath,

complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitoperatorsmanualbeforeoperatingthe

cuttingunit.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetractionunit

orcuttingunitswithoutproperinstruction.Onlytrained

operatorswhohavereadthismanualshouldoperatethe

cuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.Alsotighten

anyloosenuts,bolts,andscrewstoensurecuttingunitis

insafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperatecutting

unitswhilewearingsandals,tennisshoes,sneakersor

shorts.Also,donotwearloosettingclothingwhich

couldgetcaughtinmovingparts.Alwayswearlongpants

andsubstantialshoes.Wearingsafetyglasses,safetyshoes

andahelmetisadvisableandrequiredbysomelocal

ordinancesandinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitreelblades.Keepall

bystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

cuttingunitfordamagedparts.Repairanydamagebefore

restartingandoperatingthecuttingunit.

•Lowerthecuttingunitstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Besurecuttingunitsareinsafeoperatingconditionby

keepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtopreventaccidental

startingoftheenginewhenservicing,adjustingorstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories.

Donotuse"will-t"replacementpartsand

accessoriesmadebyothermanufacturers.Lookfor

theTorologotoassuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthewarranty

ofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93–6688

1.Warning—readthe

Operator’sManualbefore

performingmaintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitforallmovingpartsto

stop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit.

2Nopartsrequired–Usethekickstandwhentippingthe

cuttingunit.

3Nopartsrequired–Adjusttherearshield.

Straightgreasetting1

4O-ring1Installthelooseparts.

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1

Operator'sManual1Reviewthematerialandsaveinanappropriateplace:

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InspectingtheCuttingUnit

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspectthe

following:

1.Checkeachendofthereelforgrease.

Note:Greaseshouldbevisiblyevidentintheinternal

splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethatthecarrierframesuspensionoperates

freelyanddoesnotbindwhenmovedbackandforth.

CuttingUnitKickstand

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwiththe

kickstand(suppliedwiththetractionunit)tomakesurethat

thenutsonthebackendofthebedbaradjustingscrewsare

notrestingontheworksurface(Figure3).

Figure3

1.Cuttingunitkickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattainedwhenthe

rearshieldisclosed(frontdischarge).Whenconditionsare

heavyorwet,rearshieldmaybeopened.

Toopentherearshield(Figure4),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatetheshieldto

theopenpositionandtightenthecapscrew .

Figure4

1.Capscrew2.Rearshield

InstallingtheLooseParts

Partsneededforthisprocedure:

1Straightgreasetting

1O-ring

Procedure

Thegreasettingsmustbeinstalledonthereelmotorsideof

thecuttingunit.Usethefollowingdiagramtodeterminethe

positionofthereelmotors.

Figure5

1.Removeanddiscardthesetscrewonthereel-motor

side-plate(Figure6).

Figure6

1.Capscrew(2)3.Greasetting

2.Setscrew4.Greasevent

2.Installthestraightgreasetting(Figure6).

3.Iftherearenocapscrewsonthereel-motorside-plate,

installthem(Figure6).

4.InstalltheO-ringonthereelmotor(Figure7).

Figure7

1.O-ring

5.Installthereelmotor,andgreasethesideplateuntil

excessgreasepoursoutofthegreasevent(Figure6).

ProductOverview

Specications

ModelNumberNetWeight

0363441kg(90lb)

0363542kg(93lb)

CuttingUnitAccessoriesandKits(see

partscatalogforpartnumbers)

Note:Allaccessoriesandkitsare1percuttingunitunless

otherwisespecied.

BroomerKit:Multiplebrushstripswovenintothehelical

groomerbladesimprovetheeffectivenessofthegroomerkit.

Performanceofthegroomerisenhancedbyenablingafull

width"Brooming"effectofturfwhileopeningupthecanopy

forbettergrassclippingintegration.Thecombinationof

groomerandbroomersystemsoptimizethequalityofcutand

after-cutappearanceformoreconsistentplayingconditions.

CollarKit(6neededperroller):Reducesover-lapmarks

forwarmseasongrasses(Bermuda,Zoysia,Paspalum).This

kitisinstalledontheouter3groovesoftheexistingWiehle

roller,butisnotasaggressiveastheShoulderroller.

Comb/ScraperKit:Axedcombinstalledbehindthefront

rollerwhichhelpsreducegrainandspongyturfbystanding

upthegrassbeforecutting.AscraperforthefrontWiehle

rollerisincludedinthekit.

FullFrontRoller:Producesamorepronouncedstriping

(repeatedcuttinginthesamedirection/path).Effective

height-of-cutisraisedandthequalityofthecutisreduced.

GrassBasketKit:Aseriesofclippingcollectionbaskets

attachedtothefrontofthecuttingunitstocollectgrass

clippings.

GroomerKit:Rotatingbladesassembledbehindthefront

rollerwhichprovidethebestmethodforreducinggrainand

spongyturfbystandingupthegrassbeforecutting.The

groomeralsoknocksoffanydewfordecreasedstickiness

andclumping.Thiskitopensupthecanopyforbettergrass

clippingintegration,andliftsgrassforacleancrispcut.The

overalldesignimprovesthequalityofcutforhealthierturf

grasswhileimprovingtheaftercutappearance.

HighHOCKit:Newfrontrollerbracketsandadditional

spacersfortherearrollerallowsthecuttingunittoachieve

heightsofcutabove5mm(1.00inch).Thenewfrontroller

bracketsalsomovesthefrontrolleroutfarthertoimprove

after-cutappearanceattheseheightsofcut.

LongRearRoller:Helpsreduceover-lapmarksand

mismatchbetweencuttingunitsforwarmseasongrasses

(Bermuda,Zoysia,Paspalum).

RearLiftCylinderKit:Collarsassembledontherearcutting

unitliftarmcylinderstolimittheheightofthecuttingunits.

Thisincreasestheareaforthereargrassbaskets.

RearRollerBrushKit:Ahigh-speed,high-contactbrush

thatkeepstherearrollerfreeofgrassanddebris,which

maintainsaconsistentheightofcutandpreventsclumping.

Thisleadstoabetterafter-cutappearance.

RollerRebuildKit:Includesallthebearings,bearingnuts,

innerseals,andoutersealsrequiredtorebuildaroller.

RollerRebuildToolKit:Includesallthetoolsand

installationinstructionsrequiredtorebuildarollerwiththe

rollerrebuildkit.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront

Roller):Fixedscrapersforalloptionalrollersareavailable

forreducinggrassbuilduponrollerswhichcanaffect

height-of-cutsettings.

ShoulderRoller:Helpsreduceover-lapmarksforwarm

seasongrasses(Bermuda,Zoysia,Paspalum).

WeightKit:Includescounterweightsthatattachtothe

cuttingunitsandmaintainbalancewhenotheraccessories

arenotinuse.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

MakingAdjustments

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereelandtocheck

theconditionofthereelandbedknifeandtheirinteraction.

Aftercompletingthisprocedure,alwaystestthecutting

unitperformanceunderyoureldconditions.Youmay

needtomakefurtheradjustmentstoobtainoptimalcutting

performance.

Important:Donotovertightenthebedknifetothereel

oryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthereel,you

mayneedtomowwiththecuttingunitforafewminutes

andthenperformthisproceduretoadjustthebedknifeto

thereelasthereelandbedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow.

Youwillneedthefollowingtoolstocompletethisprocedure:

•Shim(0.002inch)

•Cuttingperformancepaper

1.Positionthecuttingunitonaat,levelworksurface.

2.Turnthebedbaradjustingscrewscounterclockwiseto

ensurethatthebedbardoesnotcontactthereel(Figure

8).

Figure8

1.Bedbaradjustingscrew

3.Tipthemower,toexposethebedknifeandreel.

Important:Makesurethatthenutsontheback

endofthebedbaradjustingscrewsarenotresting

ontheworksurface(Figure9).

Figure9

1.Cuttingunitkickstand

4.Rotatethereelsothatabladecrossesthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeontherighthandsideofthecuttingunit.

Note:Putanidentifyingmarkonthisbladetomake

subsequentadjustmentseasier.

5.Insertthe0.05mm(0.002inch)shimbetweenthe

markedreelbladeandthebedknifeatthepointwhere

thebladecrossesthebedknife.

6.Turntherightbedbaradjusterclockwiseuntilyoufeel

lightpressure(i.e.drag)ontheshim,thenbackoffthe

bedbaradjustertwoclicksandremovetheshim.

Note:Adjusting1sideofthecuttingunitaffectsthe

otherside,the2clickswillprovideclearanceforwhen

theothersideisadjusted.

Note:Ifstartingwithalargegap,bothsidesshould

initiallybedrawncloserbyalternatelytighteningthe

rightandlefthandsides.

7.Slowlyrotatethereelsothatthesamebladethatyou

checkedontherightsideiscrossingthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeonthelefthandsideofthecuttingunit.

8.Turntheleftbedbaradjusterclockwiseuntiltheshim

canbeslidthroughthereeltobedknifegapwithlight

drag.

9.Returntotherightsideandadjustasnecessarytoget

lightdragontheshimbetweenthesamebladeand

bedknife.

10.Repeatsteps8and9untiltheshimcanbeslidthrough

bothgapswithslightdrag,butoneclickinonboth

sidespreventstheshimfrompassingthroughonboth

sides.

Note:Thebedknifeisnowparalleltothereel.

Note:Thisprocedureshouldnotbeneededondaily

adjustments,butshouldbedoneaftergrindingor

disassembly.

11.Fromthisposition(i.e.1clickinandshimnotpassing

through)turnthebedbaradjustersclockwise2clicks

each.

Note:Eachclickturnedmovesthebedknife0.018

mm(0.0007inches).Donotovertightenthe

adjustingscrews.

12.Testthecuttingperformancebyinsertingalongstrip

ofTorocuttingperformancepaperbetweenreeland

bedknife,perpendiculartothebedknife(Figure10).

Slowlyrotatethereelforward;itshouldcutthepaper.

Figure10

Note:Shouldexcessivereeldragbeevident,itwillbe

eithernecessarytobacklaporregrindthecuttingunit

toachievethesharpedgesneededforprecisioncutting.

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure11)tothedesired

heightofcutrangebypositioningtherequiredamount

ofspacersbelowthesideplatemountingange(Figure

11)pertheHOCChart.

Figure11

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Raisetherearofthecuttingunitandplaceablock

underthebedknife.

3.Removethe2nutssecuringeachrollerbracketandthe

spacertoeachsideplatemountingange.

4.Lowertherollerandthescrewsfromsideplate

mountingangesandspacers.

5.Placethespacersontothescrewsonrollerbrackets.

6.Securetherollerbracketandspacerstotheunderside

ofthesideplatemountingangeswiththenuts

previouslyremoved.

7.Verifythatbedknife-to-reelcontactiscorrect.Tipthe

mowertoexposethefrontandrearrollersandthe

bedknife.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponentsandparallelingisnotrequired.

Alimitedamountofadjustmentispossiblebysetting

thecuttingunitonasurfaceplateandlooseningthe

sideplatemountingcapscrews(Figure12).

Figure12

1.Sideplatemountingcapscrews

8.Adjustandtightencapscrewsandtorquethecap

screwsto37-45N-m(27-33ft-lb).

Height-of-CutChartTerms

Height-of-CutSetting(HOC)

Thedesiredheight-of-cut.

BenchSetHeight-of-Cut

Thebenchsetheight-of-cutistheheightatwhichthetop

edgeofthebedknifeissetaboveaatlevelsurfacethat

contactsthebottomofboththefrontandrearroller.

EffectiveHeight-of-Cut

Thisistheactualheightthatthegrasshasbeencut.Fora

givenbenchsetheight-of-cut,theactualheight-of-cutwill

varydependingonthetypeofgrass,timeofyear,turf,and

soilconditions.Thecuttingunitsetup(aggressivenessofcut,

rollers,bedknives,attachmentsinstalled,turfcompensation

settings,etc.)willalsoaffecttheeffectiveheightofcut.Check

theeffectiveheight-of-cutusingtheTurfEvaluator(model

04399)regularlytodeterminethedesiredbenchsetheight

ofcut.

AggressivenessofCut

Aggressivenessofcuthasasignicantimpactonthe

performanceofthecuttingunit.AggressivenessofCutrefers

totheangleofthebedkniferelativetotheground(Figure13).

Thebestcuttingunitsetupisdependentonyourturf

conditionsanddesiredresults.Experiencewiththecutting

unitonyourturfwilldeterminethebestsettingtouse.

Aggressivenessofcutmaybeadjustedthroughoutthecutting

seasontoallowforvariousturfconditions.

Ingeneral,lesstonormalaggressivesettingsaremore

appropriateforwarmseasongrasses(Bermuda,paspalum,

zoysia)whilecoolseasongrasses(bent,bluegrass,rye)may

requirenormaltomoreaggressivesetups.Moreaggressive

setupscutmoregrassoffbyallowingthespinningreeltopull

moregrassupintothebedknife.

Figure13

1.Rearspacers3.Aggressivenessofcut

2.Sideplatemountingange

RearSpacers

Thenumberofrearspacersdeterminestheaggressiveness

ofcutforthecuttingunit.Foragivenheightofcut,adding

spacers,belowthesideplatemountingange,increasesthe

aggressivenessofthecuttingunit.Allcuttingunitsona

givenmachinemustbesettothesameaggressivenessofcut

(Numberofrearspacers,partno.106-3925),otherwisethe

after-cutappearancecouldbenegativelyaffected(Figure13).

ChainLinks

Thelocationatwhichtheliftarmchainisattacheddetermines

therearrollerpitchangle(Figure14).

Figure14

1.Liftchain3.Bottomhole

2.U-backet

Groomer

Thesearetherecommendedheight-of-cutsettingswhena

groomerkitisinstalledonthecuttingunit.

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