Toro 03634 Manuel utilisateur

FormNo.3392-633RevA

8and11-BladeDPACuttingUnit

with5inReel

Reelmaster®5010-H/5210/5410Series

TractionUnit

ModelNo.03634—SerialNo.315000001andUp

ModelNo.03635—SerialNo.315000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3392-633*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Thisreel-bladelawnmowerismountedtoaride-onmachine

andisintendedtobeusedbyprofessional,hiredoperatorsin

commercialapplications.Itisprimarilydesignedforcutting

grassonwell-maintainedlawnsinparks,golfcourses,sports

elds,andoncommercialgrounds.Itisnotdesignedfor

cuttingbrush,mowinggrassandothergrowthalongside

highways,orforagriculturaluses.

Introduction

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspectingtheCuttingUnit....................................4

2CuttingUnitKickstand..........................................4

3AdjustingtheRearShield.......................................4

4InstallingtheLooseParts.......................................5

ProductOverview..........................................................7

Specications.........................................................7

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers)......................................7

Operation.....................................................................8

MakingAdjustments................................................8

Height-of-CutChartTerms.....................................10

Height-of-CutChart...............................................11

ServicingtheBedknife............................................15

Maintenance.................................................................16

Lubrication............................................................16

ServicingtheBedbar...............................................16

ServicingtheRoller.................................................18

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Hazardcontrolandaccidentpreventionaredependent

upontheawareness,concern,andpropertraining

ofthepersonnelinvolvedintheoperation,transport,

maintenance,andstorageofthemachine.Improper

useormaintenanceofthemachinecanresultininjury

ordeath.Toreducethepotentialforinjuryordeath,

complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitoperatorsmanualbeforeoperatingthe

cuttingunit.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetractionunit

orcuttingunitswithoutproperinstruction.Onlytrained

operatorswhohavereadthismanualshouldoperatethe

cuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.Alsotighten

anyloosenuts,bolts,andscrewstoensurecuttingunitis

insafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperatecutting

unitswhilewearingsandals,tennisshoes,sneakersor

shorts.Also,donotwearloosettingclothingwhich

couldgetcaughtinmovingparts.Alwayswearlongpants

andsubstantialshoes.Wearingsafetyglasses,safetyshoes

andahelmetisadvisableandrequiredbysomelocal

ordinancesandinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitreelblades.Keepall

bystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

cuttingunitfordamagedparts.Repairanydamagebefore

restartingandoperatingthecuttingunit.

•Lowerthecuttingunitstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Besurecuttingunitsareinsafeoperatingconditionby

keepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtopreventaccidental

startingoftheenginewhenservicing,adjustingorstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories.

Donotuse"will-t"replacementpartsand

accessoriesmadebyothermanufacturers.Lookfor

theTorologotoassuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthewarranty

ofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93–6688

1.Warning—readthe

Operator’sManualbefore

performingmaintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitforallmovingpartsto

stop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit.

2Nopartsrequired–Usethekickstandwhentippingthe

cuttingunit.

3Nopartsrequired–Adjusttherearshield.

Straightgreasetting1

4O-ring1Installthelooseparts.

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1

Operator'sManual1Reviewthematerialandsaveinanappropriateplace:

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InspectingtheCuttingUnit

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspectthe

following:

1.Checkeachendofthereelforgrease.

Note:Greaseshouldbevisiblyevidentintheinternal

splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethatthecarrierframesuspensionoperates

freelyanddoesnotbindwhenmovedbackandforth.

CuttingUnitKickstand

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwiththe

kickstand(suppliedwiththetractionunit)tomakesurethat

thenutsonthebackendofthebedbaradjustingscrewsare

notrestingontheworksurface(Figure3).

Figure3

1.Cuttingunitkickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattainedwhenthe

rearshieldisclosed(frontdischarge).Whenconditionsare

heavyorwet,rearshieldmaybeopened.

Toopentherearshield(Figure4),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatetheshieldto

theopenpositionandtightenthecapscrew .

Figure4

1.Capscrew2.Rearshield

InstallingtheLooseParts

Partsneededforthisprocedure:

1Straightgreasetting

1O-ring

Procedure

Thegreasettingsmustbeinstalledonthereelmotorsideof

thecuttingunit.Usethefollowingdiagramtodeterminethe

positionofthereelmotors.

Figure5

1.Removeanddiscardthesetscrewonthereel-motor

side-plate(Figure6).

Figure6

1.Capscrew(2)3.Greasetting

2.Setscrew4.Greasevent

2.Installthestraightgreasetting(Figure6).

3.Iftherearenocapscrewsonthereel-motorside-plate,

installthem(Figure6).

4.InstalltheO-ringonthereelmotor(Figure7).

Figure7

1.O-ring

5.Installthereelmotor,andgreasethesideplateuntil

excessgreasepoursoutofthegreasevent(Figure6).

ProductOverview

Specications

ModelNumberNetWeight

0363441kg(90lb)

0363542kg(93lb)

CuttingUnitAccessoriesandKits(see

partscatalogforpartnumbers)

Note:Allaccessoriesandkitsare1percuttingunitunless

otherwisespecied.

BroomerKit:Multiplebrushstripswovenintothehelical

groomerbladesimprovetheeffectivenessofthegroomerkit.

Performanceofthegroomerisenhancedbyenablingafull

width"Brooming"effectofturfwhileopeningupthecanopy

forbettergrassclippingintegration.Thecombinationof

groomerandbroomersystemsoptimizethequalityofcutand

after-cutappearanceformoreconsistentplayingconditions.

CollarKit(6neededperroller):Reducesover-lapmarks

forwarmseasongrasses(Bermuda,Zoysia,Paspalum).This

kitisinstalledontheouter3groovesoftheexistingWiehle

roller,butisnotasaggressiveastheShoulderroller.

Comb/ScraperKit:Axedcombinstalledbehindthefront

rollerwhichhelpsreducegrainandspongyturfbystanding

upthegrassbeforecutting.AscraperforthefrontWiehle

rollerisincludedinthekit.

FullFrontRoller:Producesamorepronouncedstriping

(repeatedcuttinginthesamedirection/path).Effective

height-of-cutisraisedandthequalityofthecutisreduced.

GrassBasketKit:Aseriesofclippingcollectionbaskets

attachedtothefrontofthecuttingunitstocollectgrass

clippings.

GroomerKit:Rotatingbladesassembledbehindthefront

rollerwhichprovidethebestmethodforreducinggrainand

spongyturfbystandingupthegrassbeforecutting.The

groomeralsoknocksoffanydewfordecreasedstickiness

andclumping.Thiskitopensupthecanopyforbettergrass

clippingintegration,andliftsgrassforacleancrispcut.The

overalldesignimprovesthequalityofcutforhealthierturf

grasswhileimprovingtheaftercutappearance.

HighHOCKit:Newfrontrollerbracketsandadditional

spacersfortherearrollerallowsthecuttingunittoachieve

heightsofcutabove5mm(1.00inch).Thenewfrontroller

bracketsalsomovesthefrontrolleroutfarthertoimprove

after-cutappearanceattheseheightsofcut.

LongRearRoller:Helpsreduceover-lapmarksand

mismatchbetweencuttingunitsforwarmseasongrasses

(Bermuda,Zoysia,Paspalum).

RearLiftCylinderKit:Collarsassembledontherearcutting

unitliftarmcylinderstolimittheheightofthecuttingunits.

Thisincreasestheareaforthereargrassbaskets.

RearRollerBrushKit:Ahigh-speed,high-contactbrush

thatkeepstherearrollerfreeofgrassanddebris,which

maintainsaconsistentheightofcutandpreventsclumping.

Thisleadstoabetterafter-cutappearance.

RollerRebuildKit:Includesallthebearings,bearingnuts,

innerseals,andoutersealsrequiredtorebuildaroller.

RollerRebuildToolKit:Includesallthetoolsand

installationinstructionsrequiredtorebuildarollerwiththe

rollerrebuildkit.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront

Roller):Fixedscrapersforalloptionalrollersareavailable

forreducinggrassbuilduponrollerswhichcanaffect

height-of-cutsettings.

ShoulderRoller:Helpsreduceover-lapmarksforwarm

seasongrasses(Bermuda,Zoysia,Paspalum).

WeightKit:Includescounterweightsthatattachtothe

cuttingunitsandmaintainbalancewhenotheraccessories

arenotinuse.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

MakingAdjustments

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereelandtocheck

theconditionofthereelandbedknifeandtheirinteraction.

Aftercompletingthisprocedure,alwaystestthecutting

unitperformanceunderyoureldconditions.Youmay

needtomakefurtheradjustmentstoobtainoptimalcutting

performance.

Important:Donotovertightenthebedknifetothereel

oryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthereel,you

mayneedtomowwiththecuttingunitforafewminutes

andthenperformthisproceduretoadjustthebedknifeto

thereelasthereelandbedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow.

Youwillneedthefollowingtoolstocompletethisprocedure:

•Shim(0.002inch)

•Cuttingperformancepaper

1.Positionthecuttingunitonaat,levelworksurface.

2.Turnthebedbaradjustingscrewscounterclockwiseto

ensurethatthebedbardoesnotcontactthereel(Figure

8).

Figure8

1.Bedbaradjustingscrew

3.Tipthemower,toexposethebedknifeandreel.

Important:Makesurethatthenutsontheback

endofthebedbaradjustingscrewsarenotresting

ontheworksurface(Figure9).

Figure9

1.Cuttingunitkickstand

4.Rotatethereelsothatabladecrossesthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeontherighthandsideofthecuttingunit.

Note:Putanidentifyingmarkonthisbladetomake

subsequentadjustmentseasier.

5.Insertthe0.05mm(0.002inch)shimbetweenthe

markedreelbladeandthebedknifeatthepointwhere

thebladecrossesthebedknife.

6.Turntherightbedbaradjusterclockwiseuntilyoufeel

lightpressure(i.e.drag)ontheshim,thenbackoffthe

bedbaradjustertwoclicksandremovetheshim.

Note:Adjusting1sideofthecuttingunitaffectsthe

otherside,the2clickswillprovideclearanceforwhen

theothersideisadjusted.

Note:Ifstartingwithalargegap,bothsidesshould

initiallybedrawncloserbyalternatelytighteningthe

rightandlefthandsides.

7.Slowlyrotatethereelsothatthesamebladethatyou

checkedontherightsideiscrossingthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeonthelefthandsideofthecuttingunit.

8.Turntheleftbedbaradjusterclockwiseuntiltheshim

canbeslidthroughthereeltobedknifegapwithlight

drag.

9.Returntotherightsideandadjustasnecessarytoget

lightdragontheshimbetweenthesamebladeand

bedknife.

10.Repeatsteps8and9untiltheshimcanbeslidthrough

bothgapswithslightdrag,butoneclickinonboth

sidespreventstheshimfrompassingthroughonboth

sides.

Note:Thebedknifeisnowparalleltothereel.

Note:Thisprocedureshouldnotbeneededondaily

adjustments,butshouldbedoneaftergrindingor

disassembly.

11.Fromthisposition(i.e.1clickinandshimnotpassing

through)turnthebedbaradjustersclockwise2clicks

each.

Note:Eachclickturnedmovesthebedknife0.018

mm(0.0007inches).Donotovertightenthe

adjustingscrews.

12.Testthecuttingperformancebyinsertingalongstrip

ofTorocuttingperformancepaperbetweenreeland

bedknife,perpendiculartothebedknife(Figure10).

Slowlyrotatethereelforward;itshouldcutthepaper.

Figure10

Note:Shouldexcessivereeldragbeevident,itwillbe

eithernecessarytobacklaporregrindthecuttingunit

toachievethesharpedgesneededforprecisioncutting.

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure11)tothedesired

heightofcutrangebypositioningtherequiredamount

ofspacersbelowthesideplatemountingange(Figure

11)pertheHOCChart.

Figure11

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Raisetherearofthecuttingunitandplaceablock

underthebedknife.

3.Removethe2nutssecuringeachrollerbracketandthe

spacertoeachsideplatemountingange.

4.Lowertherollerandthescrewsfromsideplate

mountingangesandspacers.

5.Placethespacersontothescrewsonrollerbrackets.

6.Securetherollerbracketandspacerstotheunderside

ofthesideplatemountingangeswiththenuts

previouslyremoved.

7.Verifythatbedknife-to-reelcontactiscorrect.Tipthe

mowertoexposethefrontandrearrollersandthe

bedknife.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponentsandparallelingisnotrequired.

Alimitedamountofadjustmentispossiblebysetting

thecuttingunitonasurfaceplateandlooseningthe

sideplatemountingcapscrews(Figure12).

Figure12

1.Sideplatemountingcapscrews

8.Adjustandtightencapscrewsandtorquethecap

screwsto37-45N-m(27-33ft-lb).

Height-of-CutChartTerms

Height-of-CutSetting(HOC)

Thedesiredheight-of-cut.

BenchSetHeight-of-Cut

Thebenchsetheight-of-cutistheheightatwhichthetop

edgeofthebedknifeissetaboveaatlevelsurfacethat

contactsthebottomofboththefrontandrearroller.

EffectiveHeight-of-Cut

Thisistheactualheightthatthegrasshasbeencut.Fora

givenbenchsetheight-of-cut,theactualheight-of-cutwill

varydependingonthetypeofgrass,timeofyear,turf,and

soilconditions.Thecuttingunitsetup(aggressivenessofcut,

rollers,bedknives,attachmentsinstalled,turfcompensation

settings,etc.)willalsoaffecttheeffectiveheightofcut.Check

theeffectiveheight-of-cutusingtheTurfEvaluator(model

04399)regularlytodeterminethedesiredbenchsetheight

ofcut.

AggressivenessofCut

Aggressivenessofcuthasasignicantimpactonthe

performanceofthecuttingunit.AggressivenessofCutrefers

totheangleofthebedkniferelativetotheground(Figure13).

Thebestcuttingunitsetupisdependentonyourturf

conditionsanddesiredresults.Experiencewiththecutting

unitonyourturfwilldeterminethebestsettingtouse.

Aggressivenessofcutmaybeadjustedthroughoutthecutting

seasontoallowforvariousturfconditions.

Ingeneral,lesstonormalaggressivesettingsaremore

appropriateforwarmseasongrasses(Bermuda,paspalum,

zoysia)whilecoolseasongrasses(bent,bluegrass,rye)may

requirenormaltomoreaggressivesetups.Moreaggressive

setupscutmoregrassoffbyallowingthespinningreeltopull

moregrassupintothebedknife.

Figure13

1.Rearspacers3.Aggressivenessofcut

2.Sideplatemountingange

RearSpacers

Thenumberofrearspacersdeterminestheaggressiveness

ofcutforthecuttingunit.Foragivenheightofcut,adding

spacers,belowthesideplatemountingange,increasesthe

aggressivenessofthecuttingunit.Allcuttingunitsona

givenmachinemustbesettothesameaggressivenessofcut

(Numberofrearspacers,partno.106-3925),otherwisethe

after-cutappearancecouldbenegativelyaffected(Figure13).

ChainLinks

Thelocationatwhichtheliftarmchainisattacheddetermines

therearrollerpitchangle(Figure14).

Figure14

1.Liftchain3.Bottomhole

2.U-backet

Groomer

Thesearetherecommendedheight-of-cutsettingswhena

groomerkitisinstalledonthecuttingunit.

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Toro Tondeuse à gazon

Toro

Toro 44529 Manuel utilisateur

Toro

Toro 30864 Manuel utilisateur

Toro

Toro Groundsmaster 4000-D Manuel utilisateur

Toro

Toro 31101 Groundsmaster 360 Manuel utilisateur

Toro

Toro 74225 Manuel utilisateur

Toro

Toro 74199 Manuel utilisateur

Toro

Toro Recycler 21131 Manuel utilisateur

Toro

Toro TimeCutter SS 4200 Manuel utilisateur

Toro

Toro 74950 Manuel utilisateur

Toro

Toro 4381 Manuel utilisateur

Toro

Toro 3200 Manuel utilisateur

Toro

Toro Reccycler Manuel utilisateur

Toro

Toro 74402 Manuel utilisateur

Toro

Toro Recycler 20370 Manuel utilisateur

Toro

Toro 74959 Manuel utilisateur

Toro

Toro 30696 Manuel utilisateur

Toro

Toro 20067 Manuel utilisateur

Toro

Toro Groundsmaster 7210 Series Manuel utilisateur

Toro

Toro 30859N Manuel utilisateur

Toro

Toro TimeCutter 140-5054 Manuel utilisateur

Toro

Toro 72027 Manuel utilisateur

Toro

Toro 58620 Manuel utilisateur

Toro

Toro ProLine 30177 Manuel utilisateur

Toro

Toro GrandStand Mulching Kit Manuel utilisateur

Manuels Tondeuse à gazon populaires d'autres marques

RHINO

RHINO 1958 Manuel utilisateur

Wolf Garten

Wolf Garten Compact plus 40 B Manuel utilisateur

Cub Cadet

Cub Cadet LTX 1045 Manuel utilisateur

Craftsman

Craftsman 917.378461 Manuel utilisateur

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Manuel utilisateur

Challenge

Challenge CH18V2 Instructions de fonctionnement

TALEN TOOLS

TALEN TOOLS AVR HGM30 Manuel utilisateur

DEWEZE

DEWEZE ATM-725 Manuel d'utilisation

Weed Eater

Weed Eater 180083 Manuel utilisateur

Husqvarna

Husqvarna Poulan Pro PP185A42 Manuel utilisateur

Better Outdoor Products

Better Outdoor Products Quick Series Manuel utilisateur

Cub Cadet

Cub Cadet 23HP Z-Force 60 Manuel d'utilisation

MTD

MTD 795, 792, 791, 790 Manuel utilisateur

Dennis

Dennis FT 610 Manuel utilisateur

AIRFORCE

AIRFORCE F-15 Gen 3 Manuel utilisateur

MTD

MTD 126-220-000 Manuel utilisateur

Stihl

Stihl RMA 443 PV Manuel utilisateur

Yard-Man

Yard-Man 3700-0 Manuel utilisateur