Toro 04618 Manuel utilisateur

FormNo.3376-588RevB

8,11,and14-BladeDPAReel

Mower

Greensmaster®3000SeriesTractionUnit

ModelNo.04618—SerialNo.313000001andUp

ModelNo.04619—SerialNo.313000001andUp

ModelNo.04624—SerialNo.313000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3376-588*B

Introduction

Thiscuttingunitisdesignedforcuttingturfongreensand

smallfairwaysofgolfcourses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

G020063

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

InstallingtheFrontRoller.........................................4

InstallingtheBallStuds............................................4

InstallingtheHoopLink,OffsetLink,orChain

Link...................................................................4

ProppingUptheCuttingUnit..................................5

RepositioningtheCounterWeights............................5

AdjustingtheBedknifetotheReel.............................6

AdjustingtheRearRoller..........................................6

AdjustingtheHeightofCut......................................7

AdjustingtheCut-OffBar........................................8

ProductOverview..........................................................9

Specications.........................................................9

Attachments/Accessories.........................................9

Operation....................................................................10

CuttingUnitCharacteristics.....................................10

DailyAdjustmentsoftheCuttingUnit.......................10

Maintenance.................................................................11

ServicingtheBedbar...............................................11

BacklappingtheReel...............................................12

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionaredependent

upontheawareness,concern,andpropertraining

ofthepersonnelinvolvedintheoperation,transport,

maintenance,andstorageofthemachine.Improper

useormaintenanceofthemachinecanresultininjury

ordeath.Toreducethepotentialforinjuryordeath,

complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitOperator’sManualsbefore

operatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetractionunit

orcuttingunitswithoutproperinstruction.Onlytrained

operatorswhohavereadthismanualshouldoperatethe

tractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.Alsotighten

anyloosenuts,bolts,andscrewstoensurecuttingunitis

insafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperatecutting

unitswhilewearingsandals,tennisshoes,sneakers,or

shorts.Also,donotwearloosettingclothingwhich

couldgetcaughtinmovingparts.Alwayswearlongpants

andsubstantialshoes.Wearingsafetyglasses,safetyshoes,

andahelmetisadvisableandrequiredbysomelocal

ordinancesandinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitreelblades.Keepall

bystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

thecuttingunitsfordamagedparts.Repairanydamage

beforerestartingandoperatingthecuttingunits.

•Lowerthecuttingunitstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Ensurethatthecuttingunitsareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheignitionswitchtoprevent

accidentalstartingoftheenginewhenservicing,adjusting,

orstoringthemachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories.

Neveruse"will-t"replacementpartsand

accessoriesmadebyothermanufacturers.Lookfor

theTorologotoensuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthewarranty

ofTheToroCompany.

SafetyandInstructionalDecals.

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

104–7729

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cutting/dismemberment

hazard;handorfoot—stop

theengineandwaitfor

movingpartstostop.

Setup

MediaandAdditionalParts

DescriptionQty.Use

Ballstud2Mounttoroller

Operator'sManual1Readbeforeinstallingandoperatingcuttingunit

Partscatalog1Usetoreferencepartnumbers

InstallingtheFrontRoller

Thecuttingunitisshippedwithoutafrontroller.Installthe

rollerusingtheloosepartssuppliedwiththecuttingunitand

installationinstructionsincludedwiththeroller.

InstallingtheBallStuds

Installaballstudoneachendofthefrontroller(Figure3).

G020075

Figure3

1.Ballstud

InstallingtheHoopLink,Offset

Link,orChainLink

Forcuttingunitsthatwillbemountedonatractionunitwith

aserialnumberpriorto240000001,theproperliftlinkmust

beobtainedandinstalled.

Note:The2boltsusedtomounttheliftlinkareshipped

installedonthecuttingunit.

•TheHoopLink(partnumber105-5740)isrequiredfor

installationontheGreensmaster3000,3000-D,3050,

3100,3150,and3150-Qtractionunits(theyaresupplied

withthetractionunit).

Installthehooplinktothetopofthecuttingunitwith

2bolts.Torquetheboltsto34–40N-m(25–30ft-lb)

(Figure4).

G020064

Figure4

1.Hooplink

•TheOffsetLink(partnumber110-2397)isrequiredfor

installationontheGreensmaster3250-Dtractionunits

(theyaresuppliedwiththetractionunit).

Installtheoffsetlink(Figure5)tothetopofthecutting

unitwith2bolts.Torquetheboltsto34–40N-m(25–30

ft-lb).

Important:Positionthelifthookoffsettowardsthe

frontofthecuttingunit.

G020065

Figure5

1.Offsetlifthook

•TheChainLink(partnumber106-2601)andmounting

bracket(partnumber105-5738)mayalsobeusedonthe

Greensmaster3250-Dtractionunit.

Installchainlink(Figure6)tothetopofthecuttingunit

withthemountingbracketand2bolts.Torquethebolts

to34–40N-m(25–30ft-lb).

Note:Whenmountingthecuttingunittothetraction

unit,hookthewiderendofthechainlinktotheliftarm.

g011932

Figure6

1.Chainlink2.Mountingbracket

ProppingUptheCuttingUnit

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunittomake

surethenutsonthebackendofthebedbaradjustingscrews

arenotrestingontheworksurface(Figure7).

Figure7

1.Bedknifeadjustingscrewnut(2)

RepositioningtheCounter

Weights

Thecuttingunitsareshippedwiththecounterweight

mountedtotheleftendandthemotormounttotherightend

ofthecuttingunit.Tochangethecuttingunittodifferent

positions,proceedasfollows:

1.Removethe2boltssecuringthecounterweighttothe

leftendofthecuttingunit.Removethecounterweight

(Figure9).

2.Removethe2Allenheadscrewssecuringthemotor

mounttotheleftendofthecuttingunit.Removethe

motormount(Figure8).

3.Applygreasetotheinsidediameterofthedrivespline

(Figure8).

4.Ontheleftendofthecuttingunit,applyalightcoating

ofoiltotheO-ringandinstallthemotormountwith

the2Allenheadscrewspreviouslyremoved(Figure8).

Torquethescrewsto16–20N-m(12–15ft-lb).

Figure8

1.Drivespline3.Allenheadscrew

2.Motormount

5.Ontherightendofthecuttingunit,applyalight

coatingofoiltotheO-ringandinstallthecounter

weightwiththeboltspreviouslyremoved(Figure9).

Torquethescrewsto16–20N-m(12–15ft-lb).

Figure9

1.Counterweight

AdjustingtheBedknifetothe

Reel

Note:Usethisprocedureforinitialsetupandaftergrinding,

backlapping,ordisassembly.Itisnotintendedasadaily

adjustment.

1.Positionthecuttingunitonaat,levelworksurface.

2.Tipthecuttingunittoexposethebedknifeandthe

reel.Makesurethenutsorthebackofthebedbar

adjustingscrewsarenotrestingonthework

surface(Figure10).

g026076

Figure10

1.Bedknifeadjustingscrew2.Nut

3.Rotatethereelsothatabladecrossesthebedknifeedge

betweentherstandsecondbedknifescrewheadson

therightsideofthecuttingunit.

4.Putanidentifyingmarkonthebladewhereit

crossesthebedknifeedge;thiswillmakesubsequent

adjustmentseasier.

5.Insertthe.05mm(0.002inch)shimbetweenthe

markedbladeandthebedknifeedgeatthepointwhere

themarkedbladecrossesthebedknifeedge.

6.Turntherightbedbaradjustingscrewuntilyoufeel

lightpressure(i.e.drag)ontheshimbyslidingit

side-to-side.Removetheshim.

7.Fortheleftsideofthecuttingunit,slowlyrotatethe

reelsothattheclosestbladecrossesthebedknifeedge

betweentherstandsecondscrewheads.

8.Repeatsteps4through6fortheleftsideofthecutting

unitandleftbedbaradjustingscrew.

9.Repeatsteps5and6untillightdragisachievedon

boththerightandleftsidesofthecuttingunitutilizing

thesamecontactpoints.

Thebedknifeisnowparalleltothereel.

10.Toobtainlightcontactbetweenthereelandbedknife,

turneachbedbaradjustingscrewclockwise3clicks.

Note:Eachclickturnedonthebedbaradjusting

screwmovesthebedknife0.018mm(0.0007inches).

Clockwiserotationmovesthebedknifeedgecloser

tothereelandcounterclockwiserotationmovesthe

bedknifeedgeawayfromthereel.

11.Testthecuttingperformancebyinsertingalongstrip

ofcuttingperformancepaper(Toropartnumber

125-5610)betweenthereelandbedknife,perpendicular

tothebedknife(Figure11).Slowlyrotatethereel

forward;itshouldcutpaper

Figure11

Note:Ifexcessivecontact/reeldragisevidentitwill

beeithernecessarytobacklap,refacethefrontofthe

bedknife,orregrindthecuttingunittoachievethe

sharpedgesneededforprecisioncutting(Refertothe

ToroManualforSharpeningReelandRotaryMowers,

FormNo.09168SL).

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure12orFigure13)

totheloworhighpositiondependingonthedesired

heightofcutrange.

Positionthespacerabovethesideplatemountingange

(factorysetting)whenheightofcutsettingsrangefrom

1.6to6mm(1/16to1/4inch)(Figure12).

Figure12

1.Spacer3.Sideplatemountingange

2.Rollerbracket

Positionthespacerbelowthesideplatemounting

angewhenheightofcutsettingsrangefrom3to25

mm(1/8to1inch)(Figure13).

Figure13

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Toadjustrearrollerproceedasfollows:

A.Raisetherearofthecuttingunitandplaceablock

underthebedknife.

B.Removethe2nutssecuringeachrollerbracket

andspacertoeachsideplatemountingange.

C.Lowertherollerandscrewsfromthesideplate

mountingangesandspacers.

D.Placethespacersontothescrewsontheroller

brackets.

E.Securetherollerbracketandspacerstothe

undersideofthemountingangeswiththenuts

previouslyremoved.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponentsandparallelingisnotrequired.

AdjustingtheHeightofCut

Note:Forheightsofcutgreaterthan1.270cm(0.500inch),

youmustinstallthehighheightofcutkit.

Important:Wheneverthecuttingunithastobetipped

toexposethebedknife/reel,propuptherearofthe

cuttingunittomakesurethenutsonthebackendof

thebedbaradjustingscrewsarenotrestingonthework

surface(Figure7).

1.Loosenthelocknutssecuringtheheight-of-cutarmsto

thecuttingunitsideplates(Figure14).

G020074

Figure14

1.Height-of-cutarm3.Adjustingbolt

2.Locknut

2.Loosenthenutonthegaugebarandsettheheight

adjustingbolttothedesiredheight-of-cut(Figure15).

Thedistancebetweenthebottomoftheboltheadand

thefaceofthebaristheheight-of-cut.

Figure15

1.Gaugebar3.Nut

2.Heightadjustingbolt

3.Hooktheboltheadontothecuttingedgeofthe

bedknifeandresttherearendofthebarontotherear

oftheroller(Figure16).

Figure16

1.Gaugebar

4.Rotatetheadjustingboltontheheight-of-cutarms

untilthefrontrollercontactsthegaugebar.Adjust

bothendsoftherolleruntiltheentirerollerisparallel

tothebedknife.

Important:Whensetproperly,therearandfront

rollerswillcontactthegaugebarandthebolthead

willbesnugagainstthebedknife.Thisensures

thattheheight-of-cutisidenticalatbothendsof

thebedknife.

5.Tightenthenutstosecuretheadjustment.Donot

overtightenthenuts.Tightenthemenoughtoremove

playfromthewasher.

Note:Usethefollowingcharttodeterminewhich

bedknifeisbestsuitedforthedesiredheightofcut.

RecommendedBedknife/HeightofCutChart

BedknifePartNumberHeightofCut

Edgemax

Micro-cut

(Standard)

115-18801.5–4.7mm

(0.062–0.188inch)

Edgemax

Tournament

(Optional)

115-18813.1–12.7mm

(0.125–0.500inch)

Micro-cut

(Optional)

93-42621.5–4.7mm

(0.062–0.188inch)

Tournament

(Optional)

93-42633.1–12.7mm

(0.125–0.500inch)

Extended

Micro-cut

(Optional)

108-43031.5–4.7mm

(0.062–0.188inch)

Extended

Tournament

(Optional)

108-43023.1–12.7mm

(0.125–0.500inch)

Low-cut

(Optional)

93-42644.7–25.4mm

(0.188–1.00inch)

High-cut

(Optional)

94-63927.9–25.4mm

(0.312–1.00inch)

Fairway

(Optional)

63-86009.5–25.4mm

(0.375–1.00inch)

AdjustingtheCut-OffBar

Adjustthecut-offbartoensurethattheclippingsarecleanly

dischargedfromthereelarea:

1.Loosenthescrewssecuringthetopbar(Figure17)to

thecuttingunit.

g014643

Figure17

1.Cut-offbar

2.Inserta0.060inchfeelergaugebetweenthetopofthe

reelandthebarandtightenthescrews.Ensurethebar

andreelareequaldistanceapartacrossthecomplete

reelforoptimumperformance.

Note:Thebarisadjustabletocompensateforchanges

inturfconditions.Adjustthebarclosertothereel

whentheturfisextremelydry.Bycontrast,adjustthe

barfurtherawayfromthereelwhentheturfconditions

arewet.Adjustthebarwheneveryousharpenthereel

onareelgrinder.

ProductOverview

Specications.

TractorsThesecuttingunitswillmountontheGreensmaster3000,3000-D,3050,3100,3150,

3250-D,and3150-QTractionUnits.

HeightofCutCuttingheightisadjustedonthefrontrollerbytwoverticalboltsandheldbytwolockingbolts.

HeightOfCutRangeStandardbenchheight-of-cutrangeis1.6mm(0.062inch)to12.7mm(0.500inch).Bench

height-of-cutrangewiththeHighHeightofCutKitinstalledis7mm(0.285inch)to25mm

(1.00inch).Effectiveheightofcutmayvarydependingonturfconditions,typeofbedknife,

rollers,andattachmentsinstalled

ReelBearingsTwosealedstainlesssteel,deepgrooveballbearings

RollersTherearrollerisa5.1cm(2inch)diametersteelfullroller

BedknifeReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron

bedbarwith13screws

BedknifeAdjustmentDualscrewadjustmenttothereel;detentscorrespondingto0.018mm(0.0007inch)

bedknifemovementforeachindexedposition

GrassShieldNon-adjustableshieldwithadjustablecut-offbartoimprovegrassdischargefromreelin

wetconditions

CounterweightAcastironweightmountedoppositetothedrivemotorbalancesthecuttingunit.

NetWeight8Blade—30kg(65lb),11Blade—31kg(68lb),14Blade—32kg(71lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww .Toro.comforalistofallapproved

attachmentsandaccessories.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CuttingUnitCharacteristics

Thedualknobbedknife-to-reeladjustmentsystem

incorporatedinthiscuttingunitsimpliestheadjustment

procedureneededtodeliveroptimummowingperformance.

Thepreciseadjustmentpossiblewiththedualknob/bedbar

designgivesthenecessarycontroltoprovideacontinual

self-sharpeningaction-thusmaintainingsharpcuttingedges,

ensuringgoodquality-of-cut,andgreatlyreducingtheneed

forroutinebacklapping.

DailyAdjustmentsofthe

CuttingUnit

Priortomowingeachday,orasrequired,checkeachcutting

unittoverifyproperbedknife-to-reelcontact.Thismustbe

performedeventhoughqualityofcutisacceptable.

1.Lowerthecuttingunitsontoahardsurface,shutoff

theengine,andremovetheignitionkey.

2.Slowlyrotatethereelinareversedirection,listening

forreel-to-bedknifecontact.

Note:Theadjustmentknobshavedetents

correspondingto0.018mm(0.0007inch)bedknife

movementforeachindexedposition.Referto

AdjustingtheBedknifetotheReel.

3.Testthecuttingperformancebyinsertingalongstrip

ofcuttingperformancepaper(Toropartnumber

125-5610)betweenreelandbedknife,perpendicular

tothebedknife(Figure18).Slowlyrotatethereel

forward;itshouldcutthepaper.

Figure18

Note:Ifexcessivecontact/reeldragisevidentitwill

beeithernecessarytobacklap,refacethefrontofthe

bedknife,orregrindthecuttingunittoachievethe

sharpedgesneededforprecisioncutting(Refertothe

ToroManualforSharpeningReelandRotaryMowers,

FormNo.09168SL).

Important:Lightcontactispreferredatalltimes.If

youdonotmaintainlightcontact,thebedknifeandreel

edgeswillnotsufcientlyself-sharpenandwilldullafter

aperiodofoperation.Ifyoumaintainexcessivecontact,

thebedknifeandreelwillwearquicker,wearunevenly,

andthequalityofcutmaybeadverselyaffected.

Note:Afterextendedrunning,aridgewilleventually

developatbothendsofthebedknife.Roundofforlethese

notchesushwiththecuttingedgeofthebedknifetoensure

smoothoperation.

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Toro Tondeuse à gazon

Toro

Toro 74942TE Manuel utilisateur

Toro

Toro TITAN MX5480 Manuel utilisateur

Toro

Toro 3550 Manuel utilisateur

Toro

Toro 22295 Manuel utilisateur

Toro

Toro Proline 30138 Manuel utilisateur

Toro

Toro 75747 Manuel utilisateur

Toro

Toro 73547 Manuel

Toro

Toro 31223 Manuel utilisateur

Toro

Toro 14AQ81RP848 Manuel utilisateur

Toro

Toro 21693 Manuel utilisateur

Toro

Toro 30413 Manuel utilisateur

Toro

Toro Haven 20459 Manuel utilisateur

Toro

Toro 21472 Manuel utilisateur

Toro

Toro Recycler 147-8696 Manuel utilisateur

Toro

Toro 22in Recyler Manuel utilisateur

Toro

Toro 14AQ81RP544, 14AK81RK544 Manuel utilisateur

Toro

Toro TimeCutter 77404 Manuel utilisateur

Toro

Toro H132 Wheel Horse Manuel

Toro

Toro Greensmaster Flex 1820 Manuel utilisateur

Toro

Toro Z-Master Compact Series Manuel utilisateur

Toro

Toro 74621 Manuel utilisateur

Toro

Toro 03200 Reelmaster 3100-D Manuel utilisateur

Toro

Toro 22291 Manuel utilisateur

Toro

Toro 30631 Groundsmaster 328-D Manuel utilisateur

Manuels Tondeuse à gazon populaires d'autres marques

RHINO

RHINO 1958 Manuel utilisateur

Wolf Garten

Wolf Garten Compact plus 40 B Manuel utilisateur

Cub Cadet

Cub Cadet LTX 1045 Manuel utilisateur

Craftsman

Craftsman 917.378461 Manuel utilisateur

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Manuel utilisateur

Challenge

Challenge CH18V2 Instructions de fonctionnement

TALEN TOOLS

TALEN TOOLS AVR HGM30 Manuel utilisateur

DEWEZE

DEWEZE ATM-725 Manuel d'utilisation

Weed Eater

Weed Eater 180083 Manuel utilisateur

Husqvarna

Husqvarna Poulan Pro PP185A42 Manuel utilisateur

Better Outdoor Products

Better Outdoor Products Quick Series Manuel utilisateur

Cub Cadet

Cub Cadet 23HP Z-Force 60 Manuel d'utilisation

MTD

MTD 795, 792, 791, 790 Manuel utilisateur

Dennis

Dennis FT 610 Manuel utilisateur

AIRFORCE

AIRFORCE F-15 Gen 3 Manuel utilisateur

MTD

MTD 126-220-000 Manuel utilisateur

Stihl

Stihl RMA 443 PV Manuel utilisateur

Yard-Man

Yard-Man 3700-0 Manuel utilisateur