Toro 30551 Manuel utilisateur

FormNo.3363-213Rev B

62inSideDischargeMower

Groundsmaster®200,3320&3280DSeries

TractionUnit

ModelNo.30551—SerialNo.310000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Introduction

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

Thisrotary-bladelawncuttingdeckismounted

toaride-onmachineandisintendedtobeused

byprofessional,hiredoperatorsincommercial

applications.Itisprimarilydesignedforcuttinggrass

onwell-maintainedlawnsinparks,sportselds,and

oncommercialgrounds.Itisnotdesignedforcutting

brush,mowinggrassandothergrowthalongside

highways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Themodel

andserialnumbersarestampedintoaplatelocatedon

thecarrierframebehindtherightfrontcastorwheel.

Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure1),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafeOperatingPractices.......................................3

ToroMowerSafety...............................................4

SafetyandInstructionalDecals.............................6

Setup............................................................................8

1InstallingtheCastorWheelAssemblies...............8

2InstallingtheLiftArms......................................9

3ConnectingtheLiftArmstotheCutting

Unit................................................................10

4MountingthePTOShaftGuardand

ConnectingthePTOShafttotheCutting

UnitGearBox................................................10

5InstallingtheRearWeight.................................11

ProductOverview......................................................12

Specications.....................................................12

Attachments/Accessories...................................12

Operation...................................................................12

AdjustingtheHeight-of-Cut...............................12

AdjustingtheRollersandGageWheel.................13

..........................................................................14

CheckingtheGearBoxLubricant.......................14

GreasingtheCuttingUnit...................................14

AdjustingtheWeightTransfer.............................14

UsingtheGrassDeector...................................14

Maintenance...............................................................16

Lubrication.........................................................16

SeparatingtheCuttingUnitfromtheTraction

Unit................................................................16

MountingtheCuttingUnittotheTraction

Unit................................................................17

ServicingtheBushingsintheCastor

Arms..............................................................17

ServicingtheCastorWheelsandBearings............18

CheckingforaBentBlade...................................18

RemovingtheCuttingBlade...............................18

InspectingandSharpeningtheBlade...................19

CheckingandCorrectingMismatchof

Blades............................................................20

ReplacingtheGrassDeector.............................21

AdjustingtheIdlerPulley....................................21

ReplacingtheDriveBelt.....................................22

Troubleshooting.........................................................23

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinemeetsorexceedsCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004specicationsineffectatthetimeof

production.

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafetyalertsymbol,

whichmeansCAUTION,WARNING,orDANGER-

"personalsafetyinstruction."Failuretocomplywiththe

instructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004.

Training

•Readtheoperator’smanualandothertraining

materialcarefully.Befamiliarwiththecontrols,

safetysigns,andtheproperuseoftheequipment.If

theoperatorormechaniccannotreadthelanguage

ofthismanual,itistheowner’sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeople,orproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glassesandearprotection.Longhair,looseclothing

orjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovefuelcaporaddfuelwithengine

running.Allowenginetocoolbeforerefueling.

Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingengine.Onlystartengine

fromtheoperator’sposition.Useseatbeltsif

provided.

•Slowdownanduseextracareonhillsides.Besure

totravelintherecommendeddirectiononhillsides.

Turfconditionscanaffectthemachine’sstability.

Usecautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•Neveroperatewithguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly,

andfunctioningproperty.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,lowerthecuttingunits,

disengagedrives,engageparkingbrake(ifprovided),

shutoffenginebeforeleavingtheoperator’sposition

foranyreason.

•Stopequipmentandinspectthebladesafterstriking

objectsorifanabnormalvibrationoccurs.Make

necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopbladesifnot

mowing.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Theoperatorshallturnonashingwarninglights,

ifprovided,whenevertravelingonapublicroad,

exceptwheresuchuseisprohibitedbylaw .

MaintenanceandStorage

•Disengagedrives,lowerthecuttingunits,move

tractionpedaltoNeutral,setparkingbrake,stop

engineandremovekey.Waitforallmovementto

stopbeforeadjusting,cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunits,drives,

mufers,andenginetohelppreventres.Letengine

coolbeforestoringanddonotstorenearame.

Cleanupoilorfuelspillage.

•Letenginecoolbeforestoringanddonotstorenear

ame.

•Shutofffuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Parkmachineonlevelground.Neverallowuntrained

personneltoservicemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectbatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthe

positivelast.Reconnectpositiverstandnegative

last.

•Usecarewhencheckingblades.Wrapthebladesor

weargloves,andusecautionwhenservicingthem.

Onlyreplaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopenwellventilatedarea,

awayfromsparkandames.Unplugchargerbefore

connectingordisconnectingfrombattery.Wear

protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsorothersafetyinformationthatyou

mustknowthatisnotincludedintheCEN,ISO,or

ANSIstandard.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended

usecouldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennis

shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance

regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch

beforeoperatingthemachine.

•Usingthemachinedemandsattention.Toprevent

lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

embankments,orotherhazards.

–Avoidsuddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Lowerthecuttingunitwhengoingdownslopes.

•Thegrassdeectormustalwaysbeinstalledandin

thelowestpositiononthesidedischargecutting

unit.Neveroperatethemowerwithoutthedeector

orentiregrasscollector.

•Ifthecuttingunitdischargeareaeverplugs,shutthe

engineoffbeforeremovingtheobstruction.

•Cutgrassslopescarefully.Donotstart,stop,orturn

suddenly.

•Donottouchtheengineormuferwhiletheengine

isrunningorsoonafterithasstoppedbecausethese

areascouldbehotenoughtocauseburns.

MaintenanceandStorage

•Checktheblademountingboltsfrequentlytobe

surethattheyaretightenedtospecication.

•Makesurethatallhydrauliclineconnectorsare

tightandallhydraulichosesandlinesareingood

conditionbeforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthydraulicuidunderhigh

pressure.Usepaperorcardboard,notyourhands,

tosearchforleaks.Hydraulicuidescapingunder

pressurecanhavesufcientforcetopenetratethe

skinandcauseseriousinjury.

•Beforedisconnectingorperforminganyworkon

thehydraulicsystem,allpressureinthesystemmust

berelievedbystoppingtheengineandloweringthe

cuttingunitstotheground.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,clothing,

andanypartsofthebodyawayfromthecutting

units,attachments,andanymovingparts.Keep

everyoneaway.

•Donotoverspeedtheenginebychanginggovernor

settings.Toensuresafetyandaccuracy,havean

AuthorizedToroDistributorcheckthemaximum

enginespeedwithatachometer.

•Theenginemustbeshutoffbeforecheckingtheoil

oraddingoiltothecrankcase.

•Makesurethatthemowerfueltankisemptyifthe

machineistobestoredinexcessof30days.Do

notstorethemowernearanyopenameorwhere

gasolinefumesmaybeignitedbyaspark.

•Performonlythosemaintenanceinstructions

describedinthismanual.Ifmajorrepairsare

everneededorifassistanceisdesired,contactan

AuthorizedToroDistributor.

•Tomakesureofoptimumperformanceand

continuedsafetycerticationofthemachine,use

onlygenuineTororeplacementpartsandaccessories.

Replacementpartsandaccessoriesmadebyother

manufacturerscouldbedangerous,andsuchuse

couldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

107-2916

1.Removetheignitionkeyandreadthe

Operator’sManualbeforeservicingor

performingmaintenance.

2.Thrownobjecthazard—donotoperate

themowerwiththedeectorupor

removed,keepthedeectorinplace;

keepbystandersasafedistancefrom

themachine.

3.Cutting/dismembermenthazardof

handorfoot,mowerblade—stayaway

frommovingparts.

43-8480

106-6753

Applyover43–8480forCECompliance

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

93–6696

1.Storedenergyhazard—readtheOperator’sManual.

93-6697

1.ReadtheOperator’s

Manual.

2.AddSAE80w-90(API

GL-5)oilevery50hours.

93-7818

1.Warning—readtheOperator’sManualforinstructionson

torquingthebladebolt/nutto115-149N•m(85-110ft-lb).

92–3035

1.Height-of-cut

99–5172

100-6578

1.Entanglementhazard,belt—donotoperatethemachine

withtheshieldsorguardsremoved;alwayskeepthe

shieldsandguardsinplace;stayawayfrommovingparts.

105–9553

1.Warning—readtheOperator’sManual.

2.Tippinghazard—lowerthecuttingunitwhendrivingdown

slopes.For2wheeldriveunits,adda25kg(55lb.)rear

weighttoGM228Dunitsanda48kg(105lb.)rearweight

toGM225units.For4wheeldriveunits,donotaddweight.

107-2908

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Thrownobjecthazard—donotoperatethemowerwiththe

deectoruporremoved,keepthedeectorinplace.

3.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

107-2915

1.Entanglementhazard,shaft—tykeepbystandersasafe

distancefromthemachine.

107-2926

1.Cutting/dismembermenthazard,impeller—stayawayfrom

movingparts.

2.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

93–7301

1.Warning-readtheOperator’sManual.

2.Thrownobjecthazard-stayawayfrommovingparts;keep

allguardsandshieldsinplace.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Frontcastorwheelassembly2

1Rearcastorwheelassembly2Installthecastorwheelassemblies.

Right-handliftarm1

Left-handliftarm1

Pivotpin2

2Cotterpin(5/32x1-3/4inches)2

Installtheliftarms.

3Nopartsrequired–Connecttheliftarmstothecuttingunit.

4Nopartsrequired–

MountthePTOshaftguardandconnect

thePTOshafttothecuttingunitgear

box.

5Nopartsrequired–Installtherearweight.

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1

Operator’sManual1Reviewthematerialandsaveinanappropriateplace:

Certicateofconformance1

IftheengineisstartedandthePTOshaftis

allowedtorotate,seriousinjurycouldresult.

DonotstarttheengineandengagethePTO

leverwhenthePTOshaftisnotconnectedto

thegearboxonthecuttingunit.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Note:Wheninstallingthe62inchdeckontoa

Groundsmaster200Seriestractionunit,theWeight

TransferKit,ToroPartNumber70-8100mustbe

installed.

InstallingtheCastorWheel

Assemblies

Partsneededforthisprocedure:

2Frontcastorwheelassembly

2Rearcastorwheelassembly

Procedure

Thethrustwashers,spacers,andtensioningcapshave

beeninstalledonthecastorwheelspindlesforshipping.

1.Removethetensioningcapsfromthespindleshafts

andslideoffthespacersandthrustwashers(Figure2

andFigure3).

Figure2

FrontCastorWheelAssembly

1.Tensioningcap3.Spacers

2.Thrustwashers4.Frontcastorspindle

Figure3

RearCastorWheelAssembly

1.Tensioningcap3.Spacers

2.Thrustwashers4.Rearcastorspindle

2.Slidethespacersontothecastorspindletogetthe

desiredheight-of-cut;refertothechartinAdjusting

theHeight-of-CutintheOperationsection.

3.Slideathrustwasherontothespindle,pushthe

roundcastorspindlethroughthefrontcastorarm,

andthehexcastorspindlethroughtherearcastor

arm.

4.Installanotherthrustwasherandtheremaining

spacersontothespindleandinstallthetensioning

captosecuretheassembly.

Important:Thethrustwashers,notthespacers,

mustcontactthetopandbottomofthecastor

arm.

5.Ensurethatallfourcastorwheelsaresetatthesame

height-of-cutandrollthecuttingunitoffofthe

pallet.

InstallingtheLiftArms

Partsneededforthisprocedure:

1Right-handliftarm

1Left-handliftarm

2Pivotpin

2Cotterpin(5/32x1-3/4inches)

Procedure

1.Ononesideofthetractionunit,loosen(donot

remove)thewheelnutsthatsecurethewheeland

tireassemblytothefrontwheelstuds.

2.Jackupthemachineuntilthefrontwheelisoffthe

oor.

Note:Usejackstandsorblockthemachineto

preventitfromaccidentallyfalling.

3.Removethewheelnutsandslidethewheelandtire

assemblyoffthestuds.

4.Mountaliftarm(withtheballjointendpositioned

outward)tothepivotbracketwithapivotpinanda

cotterpin(5/32x1-3/4inches)(Figure4).

Figure4

1.Pivotpin3.Liftarmpivotbracket

2.Liftarm4.Brakereturnspring

5.Mounttherearoftheliftarmtotheliftcylinder

withapivotpinand2cotterpins(suppliedwiththe

tractionunit).

6.Hookthebrakereturnspringtotheholeinthelift

arm(Figure4).

7.Repeattheprocedureontheoppositesideofthe

machine.

ConnectingtheLiftArmsto

theCuttingUnit

NoPartsRequired

Procedure

1.Movethecuttingunitintopositioninfrontofthe

tractionunit.

2.Measurethedistancefromtheendofeachliftarm

tothecenteroftheballjoint(greasetting).The

distanceshouldbe2-1/4inches(57mm)(Figure5).

Note:Ifthedistanceisnot2-1/4inches(57mm),

loosenthejamnutthatsecurestheballjointtothe

liftarmandrotatetheballjointinoroutuntilthe

distanceisattained.Donottightenthejamnutsat

thistime.

Figure5

1.Liftarm3.Jamnut

2.Balljoint4.2–1/4inch(57mm)

3.MovetheliftlevertotheFloatposition.Pushthelift

armsdownuntiltheholesintheballjointmounts

lineupwiththeholesinthecastorarms.

Note:OntheGroundsmaster3280–Dand3320

theenginemustberunningtolowertheliftarms.

4.Securetheballjointmountstoeachcastorarmwith

2capscrews(7/16x3inches)andangenuts(7/16

inches)(Figure6).

Figure6

1.Castorarm4.Capscrew

2.Balljointmount5.Flangenut

3.Balljoint

Note:Theballjointmountshouldbeabovethe

castorarmwhenitisassembled.

5.Tightenthelargejamnutthatsecurestheballjoint

totheliftarm(Figure6).

Note:Whentighteningthejamnut,holdtheball

jointstraighttopermitproperoscillationduring

raisingandloweringofthecuttingunit.

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