Toro 41614 Manuel utilisateur

FormNo.3403-825RevB

TankRinseKit

Multi-Pro5800TurfSprayer

ModelNo.41614—SerialNo.315000001andUp

InstallationInstructions

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

TheRinseKitisdesignedtoremoveresidualchemicalsfrom

asprayertankandaffectedhoses.Itisadedicatedattachment

foraturfsprayapplicationvehicleandisintendedtobeused

byprofessional,hiredoperatorsincommercialapplications.

Theinformationinthismanualcanhelpyouandothersavoid

injuryandproductdamage.

Figure1illustratesthelocationofthemodelandserial

numbersontheproduct.

G014295

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

Safety

Readthesafetyandoperationinstructionsinthemachine

Operator’sManual.

ChemicalSafety

WARNING

Chemical substances used in the spray system may

be hazardous and to xic to y ou, bystander s, animals,

plants, soils or other pr oper ty .

•Carefullyreadandfollowthechemical

warninglabelsandmaterialsafetydata

sheets(MSDS)forallchemicalsusedand

protectyourselfaccordingtothechemical

manufacturer'srecommendations.Forexample,

useappropriatepersonalprotectiveequipment

(PPE)includingfaceandeyeprotection,gloves,

orotherequipmenttoguardagainstpersonal

contactwiththechemical.

•Keepinmindthattheremaybemorethanone

chemicalusedandinformationoneachshould

beassessed.

•

R efuse to operate or w or k on the spray er if this

inf or mation is not a v aila ble!

•Beforeworkingonaspraysystemmakesurethe

systemhasbeentriplerinsedandneutralized

accordingtotherecommendationsofthe

chemicalmanufacturer(s).

•Verifythereisanadequatesupplyofcleanwater

andsoapnearby,andimmediatelywashoffany

chemicalsthatcontactyou.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsforthe

safeapplicationofthechemical.

•Handlechemicalsinawellventilatedarea.

•Weargogglesandotherprotectiveequipmentas

instructedbythechemicalmanufacturer.Ensurethatas

littleskinaspossibleisexposedwhileusingchemicals.

•Havecleanwateravailableespeciallywhenllingthe

spraytank.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved*3403-825*B

•Donoteat,drink,orsmokewhileworkingwithchemicals.

•Alwayswashyourhandsandotherexposedareasassoon

aspossibleafternishingthework.

•Properlydisposeofunusedchemicalsandchemical

containersasinstructedbythechemicalmanufacturer

andyourlocalcodes.

•Chemicalsandfumesinthetanksaredangerous;never

enterthetankorplaceyourheadoverorintheopening.

•Followalllocal,state,andfederalrequirementsforthe

sprayingofchemicals.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

Rinsetank1

Fillercap1

Bulkheadtting1

Cleargasket1

Plasticangenut1

90°tting1

Retainingfork1

Installtherinsetankbulkheadtting.

Rinse-tankstrap2

Bolt2

Washer4

Locknut2

Carriagebolt1

Installtherinsetank.

Rinsenozzle2

Bulkheadtting2

Shoulderbolt2

Bushing2

Rinsevane2

Gasket2

Plasticangenut2

90°tting2

Installtherinsenozzle.

Rinse-tankpump1

5Straightttings2Installthepump.

Hose(rinsenozzle)2

Hoseclamp10

Teetting1

Hose(supply)1

Filterassembly1

Hose(rinsetank)1

Convolutedconduit1

Cabletie2

Installthehosesandlter.

ProcedureDescriptionQty.Use

Delaytimer1

Fuse(40A)1

3-positionswitch(withindicator

light—2015modelsandbefore

machines)

3-positionswitch(withoutindicator

light—2016modelsandaftermachines)1

Relay1

Powerrelay1

Screw#10–242

Installthedelaytimeranddashswitch.

8Nopartsrequired–Finishtherinsetankkitinstallation.

PreparingtheMachine

NoPartsRequired

Procedure

WARNING

Batteryterminalsormetaltoolscouldshortagainst

metalmachinecomponents,causingsparks.Sparks

cancausethebatterygassestoexplode,resulting

inpersonalinjury.

•Whenremovingorinstallingthebattery,donot

allowthebatteryterminalstotouchanymetal

partsofthetractor.

•Donotallowmetaltoolstoshortbetween

thebatteryterminalsandmetalpartsofthe

machine.

WARNING

Incorrectbatterycableroutingcoulddamagethe

machineandcables,causingsparks.Sparkscan

causethebatterygassestoexplode,resultingin

personalinjury.

•Alwaysdisconnectthenegative(black)battery

cablebeforedisconnectingthepositive(red)

cable.

•Alwaysconnectthepositive(red)batterycable

beforeconnectingthenegative(black)cable.

1.Movethemachineontoalevelsurface,settheparking

brake,stopthepump,shutofftheengine,andremove

theignitionkey.

2.Removethestrapandcoverfromthebatterybox;refer

totheOperator’sManualforyourmachine.

3.Drainthecontentsofthetanktoremoveanysolution

inthelines;refertotheOperator’sManualformore

information.

Note:Ifthesprayertankhascontainedchemical

solutions,ushthetankandsprayersystemthoroughly

withcleanwater;refertoyourvehicleOperator'sManual

forinstructions.

Note:Takecautionwhiledisconnectinganyhoses

duringtheinstallationofthiskitandhaveacatch

bucketreadyforanysolutionsremaininginthehose.

4.Disconnectthenegativebatterycablefromthenegative

postofthebattery;refertotheOperator’sManual.

5.Disconnectthepositivebatterycablefromthepositive

postofthebattery;refertotheOperator’sManual.

CAUTION

Chemicalsarehazardousandcancausepersonal

injury.

•Readthedirectionsonthechemicallabels

beforehandlingthechemicalsandfollow

allmanufacturerrecommendationsand

precautions.

•Keepchemicalsawayfromyourskin.Should

contactoccur,washtheaffectedareathoroughly

withsoapandcleanwater.

•Weargogglesandanyotherprotective

equipmentrecommendedbythechemical

manufacturer.

InstallingtheRinseTank

BulkheadFitting

Partsneededforthisprocedure:

1Rinsetank

1Fillercap

1Bulkheadtting

1Cleargasket

1Plasticangenut

190°tting

1Retainingfork

Procedure

1.Locatetherinsetankandllercap,andthebulkhead

ttinginthebagoflooseparts.

2.Installthebulkheadttingintotheholeatthebottom

oftherinsetankasfollows:

A.Installacleargasketontothebulkheadtting.

B.Attachawire,longerthanthetankistall,toone

oftheretainingforkholesinthebulkheadtting

(Figure2).

G014228

Figure2

1.Rinsetank4.Filleropeningoftherinse

tank

2.Fillercap5.Wire

3.Bulkheadtting6.Bottomholeoftherinse

tank

C.Removetherinsetankllercap(Figure2).

D.Lowerthewirethroughtheopeninginthetank

llholeandrouteitthroughtheopenholeatthe

bottomofthetank(Figure2).

E.Usethewiretoguidethebulkheadttingtothe

openholeatthebottomofthetank(Figure3).

G014229

Figure3

1.Bulkheadttingwiththe

wireattached

3.Fillercap

2.Bottomholeoftherinse

tank

F.Movethebulkheadttingintopositionmaking

surethatthecleargasketseatsagainsttheinterior

walloftherinsetank(Figure3).

3.Securethebulkheadttingtotherinsetankwitha

plasticange-nut(Figure4).

G014230

Figure4

1.Rinse-tanksump3.Plasticangenut

2.Bulkheadtting(installed)

4.Installa90°ttingtothebulkheadtting,andsecure

the90°ttingwitharetainingfork(Figure5).

G014260

Figure5

1.Retainingfork3.90°tting

2.Bulkheadtting

5.Rotatethettingsothatitfacesrearward.

InstallingtheRinseTank

Partsneededforthisprocedure:

2Rinse-tankstrap

2Bolt

4Washer

2Locknut

1Carriagebolt

PreparingtheTank

1.Loosentheboltssecuringthevalvemountingrailto

theframe(Figure6).

G014231

Figure6

1.Mountingrail2.Bolt

2.Movethemountingrailrearward.

Note:Thisisasmalladjustmentthatallowsspacefor

installingtherinsetank.

3.Tightentheboltstosecurethemountingrailinthis

positionontheframe.

4.Torquetheboltsto40N∙m(30ft-lb).

5.Disconnectthesupplyhoseattherearandtopofthe

maintank(Figure7).

G014232

Figure7

1.Locknut5.Right-reartankstrap

2.Bolt6.Retainingfork

3.Washer7.Supplyhose

4.Locknut

6.Removetheretainingforksecuringthettingand

removethehose;retainallparts.

7.Removethefastenerssecuringthereartankstrapsat

thetopofthetank;retainallparts.

8.Removetheinboardlocknutsecuringthewiretanklid

stoptotheleft,rearstrap;retainlocknut.

InstallingtheHardwareforthe

Rinse-TankStraps

1.Installacarriagebolttotheinboardholeontheright

reartankstrap(Figure8).

Thecarriageboltontherearlefttankstrapshouldpass

throughtheopenloopofthewiretanklidstop.

G014286

Figure8

1.Carriagebolt3.Inboardhole

2.Right-reartankstrap

2.Installthetankstrapfastenersremovedpreviouslyto

securethestrapstothetank.

Makesurethatthestrapissecuretothetank.Donot

overtighten.

InstallingtheRinseTank

1.InstalltherinsetankasshowninFigure9.

G014233

Figure9

1.Rinsetank

2.Installtherinse-tankstrapstothehardwareinstalled

previouslyontherearstraptankstraps.

Note:Thewiretanklidstopneedstobeinstalledover

theleftrinse-tankstrapandthemaintankstrap;then

securedwiththelocknut.

G014234

Figure10

1.Bolt4.Carriagebolt

2.Tanklidstopwire5.Rinse-tankstrap

3.Locknut6.Washer

3.Securetherinse-tankstrapstothereartankstrapwith

2locknuts.

4.Securetherinse-tankstrapstothemountingrailusing

2bolts,4washers,and2locknuts.

Note:Carefullytightenthefasteners.Therinsetank

mustbeseatedandsecurebutthestrapsshouldnot

deformorwarpthetank.

5.Replacethesupplyhoseattherearofthetankand

secureitwiththeretainingforkremovedpreviously.

Note:Oncetherinsetankhasbeeninitiallylled,check

andtightentherinse-tankstrapfasteners,ifnecessary,asthe

weightoftheliquidcanfurtherseatthetankagainsttheframe.

InstallingtheRinseNozzles

Partsneededforthisprocedure:

2Rinsenozzle

2Bulkheadtting

2Shoulderbolt

2Bushing

2Rinsevane

2Gasket

2Plasticangenut

290°tting

DrillingtheMainTank

1.Openthetanklidandremovethestrainerbasket.

2.Locatethe2drillmarksinthemaintank(Figure11).

G014244

Figure11

1.Drillmarks

3.Movetothedrillmarkbehindthetanklid.

Note:Placeareceptacleinsidethetank,belowthe

areastobedrilled,tocatchanydebriscreatedduring

thecutting.

Important:Debrisleftinsideatankcouldclog

anddamagethespraysystemduringoperation.

4.Usea4.5cm(1-3/4inch)holesawtodrillaholeat

thedrillmark(Figure12).

G014245

Figure12

1.Holesaw2.Drillmark,behindthelid

5.Afterdrillingthehole,removeanyroughedgesinthe

cut.

6.Removeanydebristhatenteredthemaintankduring

thecuttingprocess.

7.Movetothedrillmarkinfrontofthetanklidand

repeattheprocedurefortheforwardhole(Figure13).

G014248

Figure13

1.Holesaw2.Drillmark,infrontofthelid

InstallingtheRinseNozzles

1.AssemblethenozzlesasshowninFigure14.

G014252

Figure14

1.Bulkheadtting4.Rinsevane

2.Rinsenozzle5.Shoulderbolt

3.Bushing

A.Installarinsevaneandbushingovertheshoulder

bolt.

B.Installallpartstotherinsenozzle.

C.Installtherinse-nozzleassemblytothebulkhead.

2.Installanozzleassemblyupthroughthedrilledhole

(Figure15).

G014246

Figure15

1.Plasticangenut3.Hole(previouslydrilled)

2.Gasket4.Rinse-nozzleassembly

3.Installthegasketandplasticangenutoverthe

exposedthreadsofthebulkheadontopofthetank

(Figure15).

Note:Ensurethatthesealisseatedcorrectlybetween

theplasticnutandthetanksurface.

4.Installthe90°ttingintothethreadedopeningofthe

rinsenozzlebulkhead(Figure16).

G014247

Figure16

1.Assemblynozzlebulkhead2.90°tting

5.Movetotheforwardholeinthetank.

6.Installanozzleassemblyupthroughthedrilledhole

(Figure17).

G014249

Figure17

1.Plasticangenut3.Hole(previouslydrilled)

2.Gasket4.Rinse-nozzleassembly

7.Installthegasketandplasticangenutoverthe

exposedthreadsofthebulkheadontopthetank

(Figure17).Ensurethatthesealisseatedcorrectly

betweentheplasticnutandthetanksurface.

8.Installthe90°ttingintothethreadedopeningofthe

rinse-nozzlebulkhead(Figure18).

G014250

Figure18

1.Assemblynozzlebulkhead2.90°tting

9.Alignthehosebarbofthe90°ttingstotherightside

ofthemachine.

InstallingtheRinse-Tank

Pump

Partsneededforthisprocedure:

1Rinse-tankpump

2Straightttings

Procedure

1.Assembletherinse-tankpumptothetankframeon

theplatformattherearrightsideofthemaintankas

showninFigure19.

G014251

Figure19

1.Bolt4.Tankframe

2.Washer5.Locknut

3.Rinse-tankpump

2.Securetherinse-tankpumptotheframeusing4bolts,

4washers,and4locknuts(Figure19).

3.Locatethestraightbarbhoseconnectorsinloose

partsandinstalltheconnectortotheinletandoutlet

openingsoftherinse-tankpump(Figure20).

G014290

Figure20

1.Rinse-tankpump2.Straightconnector

4.Locatethewireharnessoftherinse-tankpump.

5.LocatetheconnectorlabeledRINSEPUMPonthemain

wireharnessattherearofthetank.

6.Connecttherinse-tankpumptothemainwireharness.

InstallingtheHosesandFilter

Partsneededforthisprocedure:

2Hose(rinsenozzle)

10Hoseclamp

1Teetting

1Hose(supply)

1Filterassembly

1Hose(rinsetank)

1Convolutedconduit

2Cabletie

InstalltheRinseNozzleHoses

Note:Lightlylubricatethebarbedendofahosettingwith

anon-petroleumbasedlubricant,suchasvegetableoil,to

easetheprocessofinstallation.

1.Locatearinsenozzlehoseinlooseparts.

Note:Thereare3hosesofthesamelength,1isfor

therinse-tankpumpsupplyhose,and2aretherinse

nozzlehoses.

2.Assembleahoseclampontotheendofeachhose

(Figure21).

G014291

Figure21

1.Rinse-nozzlebarb3.Hoseclamp

2.Rinse-nozzlehose4.Teetting

3.Installahoseoverthebarboftherinsenozzle(Figure

21).

Repeattheprocedurefortheotherrinsenozzlebarb.

4.Slideahoseclampoverthebarbandtightentosecure.

Repeatthisprocedurefortheotherrinsenozzle.

InstallingtheTeeFitting

1.Locatetheteettinginlooseparts.

2.Installtheteettingtotheopenendsoftherinse

nozzlehosesinstalledpreviouslyasshowninFigure21.

3.Slidethehoseclampsoverthebarbandtightento

secure.

InstallingtheSupplyHose

1.Locatethelongsupplyhoseinlooseparts.

2.Measure17.8cm(7inches)fromtheendofthehose.

3.Cutthehoseatthatmark.

4.Installahoseclampovereachendofthelongerhose.

5.Installthehosetotheopenendoftheteetting

installedpreviously(Figure22).

G014292 1

Figure22

1.Hoseclamp4.Cuthose

2.Longsupplyhose5.Pump

3.Filter

6.Slidethehoseclampoverthebarbandtightento

secure.

7.Installahoseclampovereachendoftheshorthose.

8.Installanopenendofshorthoseoverthestraightbarb

comingfromthepump.

9.Slidethehoseclampsoverthebarbandtightento

secure.

InstallingtheFilter

1.Locatethelterassemblyinlooseparts.

Note:Notethedirectionalarrowofthelterassembly.

2.Installthein-lineltertotheopenendsofthehoses

comingfromthepumpandtotherinsenozzles(Figure

23).

G014294

Figure23

1.Pump3.Longsupplyhose

2.Filter4.Cuthose

3.Slidethehoseclampsofthesupplyhoseoverthebarbs

ofthelterassemblyandtightentosecure.

InstallingtheRinseTankHose

1.Locatetherinsetankhoseinlooseparts.

2.Installahoseclampovertheendofthehose.

3.Installoneendofthehosetothe90°ttingatthe

bottomoftherinsetank(Figure24).

G0151 12

5 6

Figure24

1.Rinsehose4.Rinsetanktting

2.Hoseclamp5.Convolutedconduit

3.Pump6.Cabletie

4.Slidethehoseclampoverthebarbandtightento

secure.

5.Slidetheconvolutedconduitoverthehosetoprotectit

fromrubbingontheframemember.

6.Installtheotherendofthehoseoverthestraightbarb

goingtothepump.

7.Slidethehoseclampsoverthebarbandtightento

secure.

8.Securetheconvolutedconduittothehoseatbothends

with2cableties.

9.Locatethecoverfortherinse-tankpumpinlooseparts.

10.Installthecoveroverthepumpandinsertthecover

tabsintotheslotsintheframemember(Figure24).

G014342

Figure25

1.Pumpcover

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